Welding Consumables Control Flow Chart

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START

Consumables Received with


Supporting Documents

Receiveing Inspection

NO
Check Return to Supplier

OK

Rutile Low Hydrogen Cellullose Stainless Steel Flux Core Wire


Agglomerated Flux for SAW Agglomerated Flux for EGW
Open Pack at 20-45° C; 50% Open Pack at 20-45° C; 50% Open Pack at 20-45° C; 50% Open Pack at 20-45° C; 50% Open Pack at 20-45° C; 50%
Open Pack at 20-45° C; 50% Max RH Open Pack at 20-45° C; 50% Max RH
Max RH Max RH Max RH Max RH Max RH

Apply Color Coding at end Apply Color Coding at end Apply Color Coding at end Apply Color Coding at end
grip grip grip grip

Dry (Bake) for 1 Hour at Dry (Bake) for 1 Hour at Dry (Bake) at for 1,5-2 Hours Dry (Bake) at for 1,5-2 Hours
120°C-150°C or 270°C-330°C or Dry (Bake) at Manufacturer Dry (Bake) at Manufacturer Dry (Bake) at Manufacturer at 300°C-350°C or at 300°C-350°C or
Manufacturer Manufacturer Recomendation Recomendation Recomendation Manufacturer Manufacturer
Recomendation Recomendation Recomendation Recomendation

Apply White Color at end Apply White Color at end Apply White Color at end Apply White Color at end Mixed with the new flux with Mixed with the new flux with
grip for return electrode Holding Oven at 10°C-20°C grip for return electrode grip for return electrode grip for return electrode ratio 1:4 ratio 1:4
Holding Oven at 120°C-150°C Holding Oven at 120°C-150°C
above ambient temp

Issuance Issuance Issuance Issuance Issuance Issuance Issuance

Welding Process (quiver Welding Process (quiver Welding Process (quiver Welding Process (quiver
Welding Process Welding Process Welding Process
temp is 80°C) temp is 80°C) temp is 80°C) temp is 80°C)

Remaining electrode/wire Remaining electrode/wire Remaining electrode/wire Remaining electrode/wire Remaining electrode/wire
after 8 hours exposure time after 8 hours exposure time after 8 hours exposure time after 8 hours exposure time after 8 hours exposure time

OK OK OK OK OK OK OK
Check Remaining Check Remaining Check Remaining Check Remaining Check Remaining
Check Remaining Flux Check Remaining Flux
Electrode Electrode Electrode Electrode Electrode

NO NO NO NO NO NO NO

Scrapped Scrapped Scrapped Scrapped Scrapped Scrapped Scrapped

END END END END END END END

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