NRP-2012-8C-Operation Manual (Printing Bhoteven)

Flexographic Reel to Reel Printing
Line
OPERATION MANUAL
INDEX
A Machine Instruction ................................................................. 1 ~ 12
A - 1 Machine Description ........................................................................................... 1
A - 2 Machine Specification......................................................................................... 2
A - 3 Main Control Panel Instruction ............................................................... 3 ~ 4
A - 4 Standard Unwinder Section ............................................................................. 5
A - 5 Unwinder Section with Auto Roll Changing System ............................... 6
A - 6 Corona Treatment Instruction ......................................................................... 7
A - 7 Printing station instruction (Standard Type) .............................................. 8
A - 8 Printing station instruction (Doctor Blade Type) ...................................... 9
A - 9 Ink Tank Instructions .............................................................................. 10 ~ 11
A - 10 Ink tank instructions (with Doctor Blade System) ................................12
B Machine Installation .............................................................. 13 ~ 15
B - 1 Unloading machine from the Container ....................................................13
B - 2 Location ..................................................................................................................13
B - 3 Wire Connection .................................................................................................14
B - 4 Air Supply...............................................................................................................15
C Machine Preparation for Test Run ..................................... 16 ~ 33
C – 1 Clean and Check the machine .......................................................................16
C – 2 Check the motor in correct rotary direction ................................. 17 ~ 21
C – 3 Lubrications ..........................................................................................................22
C – 4 Printing Plate Fixing ............................................................................... 23 ~ 24
C – 5 Loading the Printing Roller ............................................................................25
C – 6 Loading the Fabric Roll to Unwinder ............................................... 26 ~ 27
C – 7 Fabric Threading for Rewinder......................................................................28
C – 8 Fabric Threading...................................................................................... 29 ~ 32
C – 9 Trail Run for Empty machine..........................................................................33
D Machine In Normal Function............................................... 34 ~ 45
D – 1 Ink supply................................................................................................... 34 ~ 35
D – 2 Automatic Roll Changing System (Optional Equipment) ........ 36 ~ 37
D – 3 Run the Machine ................................................................................................38
D – 4 Printing Pressure Adjustment ............................................................ 39 ~ 40
D – 5 Printing Position Adjustment ........................................................................41
E Problem Shooting .............................................................................42
F Spare Parts List ........................................................................ 43 ~ 71
F – 1 Controller Panel........................................................................................ 43 ~ 44
F – 2 Controller Box ........................................................................................... 45 ~ 50
F – 3 Electrical Parts ........................................................................................... 51 ~ 57
F – 4 Pneumatic Parts........................................................................................ 58 ~ 60
F – 5 Hydraulic Parts .......................................................................................... 61 ~ 62
F – 6 Mechanic Parts ......................................................................................... 63 ~ 71
A. Machine Instruction
A - 1 Machine Description：
1 6 7 10
2 3 4 5 10
No. Description No. Description

1 Un-winding stand 7 Drying blower after printing
2 Fabric lift arm 8 Hoist hanger for printing roller change
3 Load cell (for auto-tension control) 9 Gear box
4 Corona treater 10 Drying blower before re-winding
5 Printing station 11 Rewind stand
6 Main drying blower
Remark:
1. Corona treatment is optional device.
1
A - 2 Machine Specification：
Description NRP-2012/8C
Diameter of fabric roll 1200 mm (Max.)
Processing Tube Width 350 – 850 mm (Max.)
Printing Width 840 mm (Max.)
Printing Length 500 – 1300 mm
Printing Method 8+0/ 7+1/ 6+2/ 5+3/ 4+4
Production Output Max. 100 meter/ minute
Adjustment of Printing
Both Vertical &Horizontal Position: Adjust by screw
Position
Automatic Edge Position
1 Unit, for un-winding section
Control
Main Heater 800W x 9 pcs x 2 units
Main Blower 3 HP Blower x 2 units
Ink Roller Non-Stop Motor 8 units
Rewinding Motor AC 3 HP with inverter control
Printing Roller Lifting
AC 2 HP with hydraulic system x 2 units
Hydraulic Unit
Hoisting Hanger Motor AC 1/4 HP x 1, AC 1 HP x 1
Main Driving Motor AC 5 HP Servo Motor x 2
Rated Power Capacity 38 KW
Actual Power Consumption 22 – 38 KW
A - 3 Main Control Panel Instruction：
5 6 7 8
No. Item Description

1 Human Machine Interface Display information, also enter or revise parameter
2 Acceleration Increase speed
3 Power Press for power “ON”
4 Start Press to start the printing machine
5 Power Key Lock or unlock the power system
6 Stop Press to stop the printing machine
7 Deceleration Decrease speed
8 Emergence STOP Stop the machine for emergence reason
3
1 2
3 4 5 6

1 Air Section Turn Air Blower ON or OFF
2 Main Motor JOG Manual move Main motor
3 Rewinding JOG Manual rewind
Position：
0 : Blower and heater OFF
4 Blower & Heater switch 1 : Blower ON and 1/3 heater ON
2 : Blower ON and 2/3 heater ON
3 : Blower ON and all heater ON
5 AMP meter Indicate the blower AMP
6 Infrared Light Adjust Knob Adjust Infrared ray strength
Remark:
Infrared Ray will enhance the ink drying efficiency.
A - 4 Standard Unwinder Section：
This is our standard unwinder for

printing machine, we equip Automatic
1
Tension Control as standard
equipment, and the tension can be set
2 up through Touch Panel which the
“Magnetic Powder Brake (2) will slow
down the “Gear System” and the
“Air Shaft (1).
On/ Off: To control the Magnetic

Powder Brake, turn on when the
machine is in production mode and
turn off when changing the roll.
Stop: Emergency Stop.
Our unwinder equips 2 lifting arms with Pneumatic System for roll feeding, the
operation is simple.
1. Turn the handle to B (UP), the arms will start lifting up.
2. Turn the handle to A (Down), the arms will move down.
3. Turn the handle to H (Stop), the arms will stop at current position.
5
A - 5 Unwinder Section with Auto Roll Changing System：
1
2
1 4
The Auto roll changing system equips with EPC system and 2 Magnetic Powder Brakes
and 2 Pneumatic System for fabric lifting.
Pneumatic
1 To feed the fabric in a more efficient way
System
Magnetic
2 These 2 brakes are for controlling the tension of the fabric.
Powder Brake
3 Control box Roller #1: Turn on the Magnetic Powder Brake of the first roller.
Roller #2: Turn on the Magnetic Powder Brake of the second roller.
Press: When the roller is running out, press this button to proceed the
roll changing.
Los Speed: To slow down the production speed to the lowest speed.
Stop: Emergency stop.
4 Air gun The air gun is used for charge air into the air shaft.
A - 6 Corona Treatment Instruction：
1 2 3 4 5 6 7 8
9 10 11 12 13

1 Auto stop Roller Automatic Control Light
2 Warning Warning Light
3 Run Running Light
4 Screen Output Indicator Light
5 Power Adjust Switch Power Adjusting Switch
6 Treating Treater On
7 Station Close Treater Station Close
8 Power On Power Indicator Light
9 On/ Off Switch Warning Light On/ Off
10 Standby Stand by Light
11 Interlocks Treater Station Indicator Light
12 Stop Treater Off
13 Station Open Treater Station On
For more detail information and instruction of the Corona Treatment, please kindly
refer to the Corona Operation & Maintenance Manual.
7
A - 7 Printing station instruction (Standard Type)：
1 2 3 4 5 6
10
11

1 Printing Pressure Roller When printing, this roller supports the PP woven bag.
2 Printing Roller The printing plate is placed on this roller.
When the machine is stand by, this motor will run and make
3 Reducer Motor sure the Anilox Roller and Ink Rubber Roller keep running
to avoid the ink getting dried.
4 Anilox Roller Transfer the ink to the Printing Plate.
5 Ink Roller Unit Block This block makes sure the ink rubber roller unit is fixed.
6 Ink Rubber Roller Transfer the ink to the Anilox Roller.
Ink Rubber Roller Adjust Adjust the distance of Ink Rubber Roller from the Anilox
7
Wheel Roller.
Adjust the distance of Ink Rubber Roller and the Ink Rubber
8 Ink Unit Adjust Wheel
Roller from the Printing Roller.
Printing Roller Unit Adjust Adjust the distance of the Printing Roller to the PP woven
9
Wheel bags (Printing Pressure Roller)
10 Printing Roller Move Block The block moves the printing roller forward and backward.
The ink storage tank, with leaking unit to prevent the ink
11 Ink Tank
overflow.
A - 8 Printing station instruction (Doctor Blade Type)：

3
1
6
2
8 9 10

1 Printing Pressure Roller When printing, this roller supports the PP woven bag.
2 Printing Roller The printing plate is placed on this roller.
When the machine is stand by, this motor will run and
3 Reducer Motor make sure the Anilox Roller and Ink Rubber Roller keep
running to avoid the ink getting dried.
4 Ink Roller Unit Block This block makes sure the ink rubber roller unit is fixed.
5 Ceramic Roller Transfer the ink to the Printing Plate.
Adjust the distance of Ink Rubber Roller and the Ink
6 Ink Unit Adjust Wheel
Rubber Roller from the Printing Roller.
The block can move the printing roller forward and
7 Printing Roller Move Block
backward.
Adjust the distance of Ceramic Roller from the Anilox
8 Ceramic Roller Adjust Wheel
Roller.
9 Doctor Blade System Doctor Blade System with ink tank.
Printing Roller Unit Adjust Adjust the distance of the Printing Roller to the PP woven
10
Wheel bags (Printing Pressure Roller)
11
A - 9 Ink tank instructions：
6
1

1 Ink Rubber Roller Transfer the ink to the Anilox Roller.
2 Ink Inlet Ink pipe inlet.
3 Ink Tank Lifting Handle Lift up and fix the ink tank.
4 Ink Tank The ink storage place.
5 Ink Outlet Ink leaks out point.
The overflow ink will leak out from this point; keep
6 Ink Overflow Control
certain amount of ink inside the ink tank.
Install the ink tank
1. Place the ink tank in the correct

position as the photo indicated.
Ink Tank Lifting Handle
11
2. There are two “Ink tank lifting handle” to fix the ink tank; switch the handle to lift
up or lower the ink tank.
Leak out the ink and remove ink tank
Ink tank Ink leak outlet cover Ink tank lifting handle
1. Remove the “Ink leak outlet cover” let the ink flow back to the ink bucket.
Remark:
The ink tank for standard type or ink circulation type is the same; we keep the
necessary components for your future upgrade, therefore if you wish to equip ink
circulation pump, please contact us for more information.
11
A - 10 Ink tank instructions (with Doctor Blade System)：
1
3
2 4
1

The overflow outlet system will maintain the ink
1 Overflow outlet around 60% full, not to waste ink during
production.
Ink outlet system is for leaking out the ink inside
2 Ink outlet the ink tank; normally it will be turned on when
changing the color.
Ink inlet system will automatically feed in ink for
3 Ink inlet
printing.
4 Ink Tank The ink tank contains the ink.
B. Machine Instruction
NRP-2012/8C
B - 1 Unloading machine from the Container：

The Printing line is taken part and fixed it on the wooden pallets for delivery in the
container.
1. Unload the machine from the container with a 10 ton forklift (or similar device).
2. The forklift should equipped with fork 1.8 meters (at least 6 feet) in length or
longer.
3. For unload the machine from container, please be careful to avoid damages on
the machines check if there is any damage caused by the delivery.
4. If any damage accrues, please contact us with photo or video.
B - 2 Location：
Please refer to the following picture for install the machine:
1. Move and locate the machine at a suitable place, remove the plastic cover from
the machine.
2. Cut off the metal belts and lift up the machine with forklift away from the
wooden pallet. Place the machine at a suitable place.
3. Insert “Mount Foot” to the bottom of the machine and tighten the “Nut”
after adjust the level of the machine.
Machine Structure Nut
Machine Structure Nut
Before After
13
NRP-2012/8C
B - 3 Wire Connection：
Our machine will be tested run in the factory and taken apart for delivery, all the wires
are numbered, therefore by connecting the wires to its assigned location to complete
the wire connection. This is important to review all the wires before turn on the
machine.
NRP-2012/8C
B - 4 Air Supply：
a. Insert air tube into air jointer, the machine will be
taken apart for delivery, when installing the
machine, the air tubes need to be reconnected.
b. Connect the power supply to air compressor, test run to confirm it works
properly.
c. Supply the compressed air with a high pressure air tube to the air inlet.
↑Auto Roll Changing System
d. Check all air connections, if there is a leakage; make sure all the air tubes are
well connected. The pneumatic pressure should be around 4 - 5 Kg/cm2, if the
pressure is not in above range, please adjust.
Remarks:
Air compressor is an optional component.
15
C. Machine Preparation for Test Run
C – 1 Clean and Check the machine：

After installing the machine, power supply and pneumatic air supply, please
clean and check the machine carefully, then test-run the machine.
Check and tighten all the bolt/screw
a. Un-tighten or loosened bolt/screw, the negligence during the assembling line
or quakes during transporting might affect unpredictable consequence!
Therefore, please check and tighten all the bolts/screws before start test run or
normal production. Especially check those on movable components.
b. Please check and tighten all the bolts/screws every two or three days in the
beginning two weeks.
Clean the machine

a. Before test running, please clean the machine; remove tools, bolts, nuts or any
other articles on the machine.
b. Open all the cover on this machine, check if everything is in normal.
Check the machine before test run

Before running the machine, please check the following points, make sure
everything is ready:
a. Check all wires are connected and the power source is connected to the No fuse
break.
b. Check the pneumatic supply is ready and the pressure meter indicates the
pressure around 4 ~ 5 kg/cm2.
c. Check the machine is clean and no article is on the machine.
C – 2 Check the motor in correct rotary direction：

Main motor
Before starting the production, please check if the motor is working normally and
rotates in correct direction; please refer to the following steps for checking:
a. Switch “ON” the No fuse brake in the control box, as “a” indicated.
b. Turn the key on the control box to the right, as “1” indicated.
c. Press “I” to turn on the power, as “2” indicated.
d. Press “I” to start the machine, the machine will start running around 20 ~ 30
m per min automatically, as “3” indicated.
e. Check if the main motor is running
toward the direction as the arrow
indicated.
2
3
17
Hydraulic motor
The hydraulic motor is for lifting the printing roller when the machine is stand by, in
this case the Anilox roller and the Ink Rubber Roller will have space to rotate, this
action is to avoid the ink getting dried. Please refer to the following steps to check if
the motor is working normally and rotates in correct direction:
d. Check if the hydraulic motor is running toward the direction as the arrow
indicated. (You can use a plastic stick or a paper stick to insert the motor from
the cooling fan, please be careful while checking.)
e. If the hydraulic motor is working, the oil cup will raise, as “C” indicated.
b c
EPC Hydraulic motor (Standard Unwinder Section)

The EPC hydraulic motor makes sure the fabric is feeding into the machine in the same
position, the check if the motor is working normally; please refer to the following steps
for checking.
d. Use a hand to cover the photo sensor, the hydraulic motor should move toward
the direction as the arrow indicated, as “b” and “c” indicated.
b c
19
EPC Hydraulic motor (Unwinder Section with Auto roll changing system)
The EPC hydraulic motor makes sure the fabric is feeding into the machine in the same
position, the check if the motor is working normally; please refer to the following steps
for checking.
d. Use a piece of fabric to cover the photo sensor, the hydraulic motor should
move to keep the edge in correct position, as “b” and “c” indicated.
b c
Printing roller hoister

The printing roller hoister is used to remove the printing rollers from the printing
station or to install the new printing roller. This hoister is controlled by a controller,
please refer to the below picture for instruction. Check if the hoister works normally.

1 Up Lift up the hoister 1
2 Down Lower the hoister
3 Forward Move forward the hoister 2
Move backward the
4 Backward
hoister
3
21
C – 3 Lubrications：
After detailed checked and cleaning the printing line, please lubricate all the necessary
parts. The lubrication is important for the machine maintenance; make sure the parts
are lubricated often.
The oil cup should be full at a time, The gear and the adjust screw need to
this part is required a daily check. be lubricated every month.
The bearing need to be lubricated The printing unit such as the chain
every 3 months, please add oil wheels, screws and gears need to be
through the mouth. lubricated every month.
C – 4 Printing Plate Fixing：

We have an easy design to attach the printing plate to the printing roller, it may attach
the printing plate accurately and quickly, it only takes a few minutes for adjustment.
Please follow the below steps to attach the printing plates.
Step 1
Prepare a plastic sheet with a guide stick and fix them together.
Guide Stick
Center Line
Plastic Sheet
Step 2
Place the plastic sheet on a table (special made with glass and light, also with warp &
weft lines) then attach the printing plate above the plastic sheet, then use twin
adhesive to fix them together.
Grass Table with light
23
Step 3
Please refer to drawing C & drawing D for fixing the printing plate on the “Printing
Cylinder” as following procedures:
a. Use a mark pen to make warp & weft lines on the printing roller in proper position.
b. Insert “Guide Stick” of “Plastic Sheet” into “Guide Stick Slot”.
c. Adjust the position of “Printing Plate”, and then fix the plastic sheet on the roller
by adhesive tape on both ends.
Guide Stick Slot
Printing Roller
Plastic Sheet
Printing Plate
Guide Stick Slot

Guide Stick
Printing Plate
Plastic Sheet
Printing Cylinder
C – 5 Loading the Printing Roller：

The Printing Roller Hoister is used for lifting the printing rollers, please follow the
below steps to place the printing roller into the printing station.
Fix Screw
Frame Cover
Copper Bushing
Printing Roller Support
Copper Bushing Alignment
Rotary Count Cam
1. Hang the “Printing Roller” into each printing

station.
2. Close the “Frame Cover”.
3. Fasten the “Fix Screw”.
Remark:
When loading the “Printing Roller” into the “Printing
Roller Support”, the slot of “Copper Bushing” should
aim at the “Copper Bushing Alignment”.
25
C – 6 Loading the Fabric Roll to Unwinder：

The following steps will instruct you to load the fabric roll to the unwinder.
1. Insert the “Air Shaft”

into the fabric roll, use the
“Air gun” to charge air
into “Air Shaft” to
expand and hold the
fabric.
Air Gun
Air Shaft
2. Use the “Hand Valve”

to lift up the “Lifting
Arm” with the fabric roll
and place the roll into the
“Shaft Support”
Shaft Support
Hand Valve
Lifting Arm
3. Make sure the gears are

properly fixed when place
the “Air Shaft”.
Gear
4. After placing the “Air

Shaft”, close up the
“Protection Cover” and
Fix the “Shaft Support”
by “Fix Screw”. Lower
the “Lifting Arm” to
complete.
Protection Cover
Fix Screw
Shaft Support
5. Fabric roll loading

complete.
Remark:
The Unwinder with Auto Roll Changing System is built with the same system, the
concept of loading the fabric roll is the same, and therefore you may follow the above
instruction for loading the fabric roll for the unwinder with Auto Roll Changing System.
27
C – 7 Fabric Threading for Rewinder：
Step 1
1. Insert "Fabric Shaft" into the 2. Insert the other side "Clamp" to
"Core Tube" of fabric roll "Fabric Shaft"
Screw 3. Tighten the "Screw" for fix.
Fabric Shaft Clamp
Step 2
Warp double side adhesive tape on the “Core Tube” (Bobbin) from one side to
other side.
Bobbin
Double side adhesive tape

New rewind shaft
Step 3
1. Load the bobbin into the rewind roller.

2. Insert the “alignment bar” for fix the
bobbin.
3. Warp the PP woven fabric to the
bobbin.
Dotted Stripe Bobbin Alignment Bar

C – 8 Fabric Threading：
NRP-2012/8C (4+4)
29
Reverse printing
There are four step needed to be done

for reverse printing:
Step 1
Set “Rotate Direction Setting Handle”
on the “R” position.
Rotate Direction Setting Handle
Step 2 Change the direction of “One-way Chain wheel”, make the mark “R”
face outside.
Step 3 Change the direction of “One-way Gear”, make the mark “R” face
outside.
Step 4 Set “Ink Motor Direction” on “R” position.

NRP-2012/8C (5+3)
31
NRP-2012/8C (6+2)
C – 9 Trail Run for Empty machine：

The trial run can help you to check if the machine is properly assembled or the
previous checks have any failure. Follow the below steps for checking.
1. Threading the fabric into the machine, as Page 29 indicated.

2. Load the printing roller to the printing station; please do not attach the printing
plates yet.
3. Switch “ON” the No fuse brake in the control box, as “a” indicated.
4. Turn the key on the control box to the right, as “1” indicated.
5. Press “I” to turn on the power, as “2” indicated.
6. Press “I” to start the machine, the machine will start running around 20 ~ 30 m
per min automatically, as “3” indicated.
7. Press “→” to speed up to 40 ~ 50 m per min and run the whole fabric.
8. During the trail run, check if the gears have any sound or usual movement.
9. Press “O” to stop the machine sometimes and check if the printing rollers are
lifted up.
10. Check the functions to see if they are working normally, such as EPC, blowers,
dryers, Corona, Micro Perforation System...etc.
4
2
4
1
33
D. Machine in Normal Function
D – 1 Ink supply：
Standard type
Mix the ink and solvent under certain
percentage, to make the suitable color and
density and then pour into the ink tank. Keep
the water line at the surface of ink rubber roller.
Please do not pour too much ink into the ink
tank.
Ink Circulation Pump (Optional Equipment)
Ink Flow In Wiring connection

Connect the circulation pump
wires to the arranged box on
machine. The wires are numbers,
therefore, connect the wires with
Ink Outlet assigned number
Motor Rotating
Direction
Check the motor rotating direction; check the direction with the instruction on the
pump. If the rotating direction is wrong, change the red and white wirings from the
wiring box.
Ink Supply
Place the ink in one container and mix with the solvent under certain percentage,
then pour into the ink circulation tank about 80% full.
Ink Volume Adjustment
There are two volume adjusting valves, adjust the ink flow volume by the valve.
Ink Circulation Pump (Standard Equipment for Doctor Blade System)

The ink will be supplied from ink outlet, make sure the
1 Ink outlet
ink task is ready to work.
From the air pressure meter, you may read the current
2 Air Pressure Meter
inlet pressure of the ink task.
Air Supply with
3 Feed in the compressed air and turn on the valve.
Control Valve
The ink tank will contain 60% full of ink; the rest of the
4 Ink Inlet
ink will be sucked back into the task.
5 Overflow Inlet The overflow ink will leak into the task from ink tank.
35
D – 2 Automatic Roll Changing System (Optional Equipment)：

A. Unwinder Section
Step 1
When the fabric is running out, load another fabric roll to the other side, and stick
Double Side Adhesive on the fabric about 60 ~ 70 cm for 5 pieces on the edge of fabric
roll, as “a” indicated.
Step 2
Pull the new fabric with Double Side Adhesive to the press rollers, as “b” indicated.
Step 3
When the roll is about to run out, press “Low Speed” to decrease the production
speed and watch the fabric roll very carefully, when the roll runs out, press “Press” to
move the press rollers and connect the 2 rolls.
a Operation Panel
Powder Brake A Powder Brake B
New Fabric Roll
b Press Roller
B. Rewinder Section
Step 1
When the two end of fabric is heading to rewinding section, press “Low Speed” and
“Start Roll Change” button, the working fabric roll will be pushed forward but keep
rewinding. In the same time the new rewind shaft will fall down to rewinding position.
Step 2
When the two end of fabric passing through the new shaft, press “Cutter”, the slitter
cutter will cut the fabric for a new rewinding.
Step 3
Use the control panel to increase the speed after the roll change is complete.
Working Fabric Roll

Roll Push Air Cylinder
PUSH
New rewind shaft Sliter Cutter

New rewind shaft
(Fall down into rewind position)
Bobbin
Important!
The rewinding bobbin need wrap
double side adhesive tape from one
Double side adhesive tape
side to other side.
New rewind shaft
37
D – 3 Run the Machine：

After trial run the machine then refer to the following step for run the machine in
normal function:
1. Threading the fabric into the machine (Please refer to P. 29).
2. Attach printing plate on printing, then load printing roller into the machine.
3. Check the ink supply.
4. Turn on drying blower and heater then run the machine in low speed.
5. Please refer to the drawing below for adjust the printing unit for printing:
a. Turn “Press handle” to tighten the distance between Anilox Roller and Ink
Rubber Roller properly.
b. Turn “Printing roller forward handle7” to move the printing roller toward
“Press roller”, make the printing plate touch the fabric with proper pressure.
c. Turn “Anilox roller forward handle” move anilox roller toward printing, make
the anilox roller touch the printing plate with proper pressure and distance.
6. Check the printing quality making fine adjustment if necessary, and then increase
the working speed.
1 2 3 4 5 6 7
1 Press Roller
2 Printing Roller
3 Anilox Roller
4 Ink Rubber Roller
5 Press Handle
6 Anilox Roller Forward
Handle
7 Printing Roller Forward
Handle
D – 4 Printing Pressure Adjustment：
Handle wheel for moving

"printing roller block"
Handle wheel for moving
"Ink unit block"
“Ink unit block” forward to printing plate

Turn handle wheel to move the “Ink unit block” forward, make the anilox roller
touches the printing plate with proper pressure.
Printing plate
Ink unit block
Annelox roller
Handle wheel
39
“Printing roller block” forward to the fabric

Turn handle wheel for moving the “Printing roller blocks” forward and make the
printing plate just touch the PP woven fabric in proper pressure.
PP woven fabric
Printing roller block
Use “Fixing device”

After the above adjustment, please refer to the drawing below for fix the adjustment.
D – 5 Printing Position Adjustment：
Horizontal Position Adjust Wheel
Horizontal Position Adjust Wheel
A. Horizontal position adjustment:

If the printing picture or word is not at the correct position of horizon, simply turn
the “Horizontal position adjust wheel” for adjust it. But there are only 8 mm
adjustable.
B. Vertical position adjustment:

If the printing picture or word is not at the correct position of vertical, simply turn
the “Vertical position adjust wheel” for 360° adjustment.
41
E. Problem Shooting
PROBLEM SHOOTING
If the machine has some problem or not working normally, please contact with us and
description the problem in detail better with some picture, we will reply you
immediately and solve the problem in very short time.
F–1 Controller Panel
5 6
4
No. Parts No. Description Specification Remark

NRP2012-E-1 Display Screen PT104-TST2BF1R1
1
NRP2012-E-1 Display Screen Easy View-MT6100i
2 NRP2012-E-2 Press Button Switch Ø 22 (with light)
3 NRP2012-E-3 Select Switch Ø 22 (with key)
4 NRP2012-E-4 Press Button Switch Ø 22 (red)
5 NRP2012-E-5 Press Button Switch Ø 22 (black)
6 NRP2012-E-6 EM. Stop Switch Press Stick (red)
43
F. Machine Instruction
5
7
10
8
9 7

5 NRP2012-E-5 Press Button Switch Ø 22 (black)
7 NRP2012-E-7 Select Switch Ø 22
8 NRP2012-E-8 Ampere Meter
9 NRP2012-E-9 4 Position Select Switch SC-68-36
Multi-positions Select
10 NRP2012-E-10
Switch
F–2 Controller Box
11 13
12

NRP2012-E-11A No Fuse Break TO-100EC
11 NRP2012-E-11B No Fuse Break TO-60EC
NRP2012-E-11C No Fuse Break TO-50EC
12 NRP2012-E-12 Current Transformer C1731
NRP2012-E-13A Transformer SD-TBS-20660
13
NRP2012-E-13B Transformer PT-39A-1100VA
45
14
15

14 NRP2012-E-14 Magnetic Contactor CU-11
NRP2012-E-15A SSR 40VA
15
NRP2012-E-15B SSR Fotek-SSR-25VA
14
16

16 NRP2012-E-16 Thermo Relay
17 NRP2012-E-17 Fuse
14
16
17
49
14
16

16 NRP2012-E-16 Thermo Relay
49
18
18 19
21 22
23 24

NRP2012-E-18A Inverter Yaskawa V1000 3HP
18 NRP2012-E-18B Inverter Yaskawa A1000 3HP
NRP2012-E-18C Inverter Yaskawa V1000 10HP
19 NRP2012-E-19 Tension Controller
20 NRP2012-E-20
21 NRP2012-E-21 PLC
22 NRP2012-E-22 Power Supply
23 NRP2012-E-23 Relay
24 NRP2012-E-24 Inverter Protect Resister 260W250Ω
51
F–3 Electrical parts
25
26
24
27

25 NRP2012-E-25 Corona Treater 3 Kw ~ 8 Kw Optional
26 NRP2012-E-26 Load Cell LMS-505
27 NRP2012-E-27 Proximity Sensor TL-Q5MC1-Z
51
28
29
31
30

28 NRP2012-E-28 Powder Brake CD-ZKB-5
29 NRP2012-E-29 EPC Photo Sensor TOUGU DENKI-DS series
30 NRP2012-E-30 Proximity Sensor PM-4NA
31 NRP2012-E-31 Feeding Sensor E3JK-DS30M1
32
33
34
35

NRP2012-E-33A Main Motor 5 HP 4C
32 NRP2012-E-33B Main Motor 7.5 HP 6C
NRP2012-E-33C Main Motor 10 HP 8C
33 NRP2012-E-34 Motor for Re-winder 3HP, 7:2
34 NRP2012-E-35 Motor Blower (inlet) TYPE-YH-3HP
35 NRP2012-E-36 Motor Blower (outlet) TYPE-YH-3HP
53
36
37
38

NRP2012-E-36A Hydraulic Motor 1 HP 4C、8C
36
NRP2012-E-36B Hydraulic Motor 2 HP 6C、12C
Before Mar.
EPC System C202 2014
Mar. 2014
37 NRP2012-E-37 EPC System 1/2 HP ~ now
Mar. 2014
EPC System 2 HP ~ now
38 NRP2012-E-38 Heater 800W
53
39
40
41
42

Hanger Motor with
39 NRP2012-E-39 WE-70-1/60 + D-4P-1HP
Speed Reducer
Before Mar.
B22-1/4HP-4P-1/60 2014
40 NRP2012-E-40 Hanger Moving Motor Mar. 2014
LH22-200 60S3 ~ now
Mar. 2014
Anilox Roller Motor 51K-90GU-S + 5GU-50KB ~ now
41 NRP2012-E-41
with Speed Reducer Before Mar.
51K-90GV-S3 + 5GU-50KB 2014
Round
NRP2012-E-42A Pump Motor 1/4HP-320L Bucket
(Optional)
42 Square
NRP2012-E-42B Pump Motor 1/4HP-280L Bucket
(Optional)
Motor for in-feed &
53 NRP2012-E-53 3 HP
out-feed
55
44
46
47
7 43
48
8 6 45 7 3

3 NRP2012-E-3 Select Switch Ø 22 (with key)
6 NRP2012-E-6 EM. Stop Switch Press Stick (red)
7 NRP2012-E-7 Select Switch Ø 22
43 NRP2012-E-43 Press Button Switch Ø 22 (green)
44 NRP2012-E-44 EM. Stop Switch Press Recover
45 NRP2012-E-45 Press Button Switch Ø 22 (yellow)
46 NRP2012-E-46 Control Box - Unwinder 4 Buttons
Control Box - Printing 4 Buttons
47 NRP2012-E-47
Station
Control Box - Printing 1 Button
48 NRP2012-E-48
Station
49
52
50
2
51
43
43
45

7 NRP2012-E-7 EM. Stop Switch (red)
43 NRP2012-E-43 Press Button Switch Ø 22 (green)
49 NRP2012-E-49 Inferred Light
50 NRP2012-E-50 Speed Reducer
51 NRP2012-E-51 Encoder
52 NRP2012-E-52 Control Box - Rewinder 4 Buttons
57
F – 4 Pneumatic Parts
Ref. No. Parts No. Description Specification Remark

1 NRP2012–A-1 Air Cylinder Ø 50 x 60FA
2 NRP2012–A-2 Speed Adjust Valve 10mm
3 NRP2012–A-3 Air Cylinder Ø 125 x 250CA + CB + P + I
4 NRP2012–A-4 Hand Valve 1/4”-TSV300-02
5 NRP2012–A-5 Air Regulator DPC 3/8”
10

6 NRP2012–A-6 Air Shaft 3”~8” Optional
7 NRP2012–A-7 Air Cylinder 40 x 20 CA+ Y
8 NRP2012–A-8 Speed Adjust Valve 8 mm
9 NRP2012–A-9 Air Solenoid RSC-2406 DC24V
10 NRP2012–A-10 Air Tube 6, 8, 10mm
59
11 12 13
14
15
17
16

11 NRP2012–A-11 Air Cylinder Ø 125 x 250CA + CB + P + I
12 NRP2012–A-12 Air Solenoid RSC-2406 DC24V
13 NRP2012–A-13 Air Regulator DPC 3/8”
(Optional-Auto
14 NRP2012–A-14 Air Cylinder Ø 50 x 60 FB Roll Changing
System)
15 NRP2012–A-15 Air Cylinder 40 x 30 FA
16 NRP2012–A-16 Air Tube Ø 2 x 10m
17 NRP2012–A-17 Air Gun
18
19
20
21
Ref. No. Parts No. Description Specification

18 NRP2012–A-18 Adjusting valve CTN80*150AH+LB Remark
19 NRP2012–A-19 Air Cylinder FCS63*78-S1
20 NRP2012–A-20 Adjusting valve 100-BC
21 NRP2012–A-21 Air Cylinder 63 x 80
61
F – 5 Hydraulic Parts

1 NRP2012–H-1 Pressure Meter 3” EPG 75
2 NRP2012–H-2 Direction Valve DFB-02-3C4-35C
3 NRP2012–H-3 High Pressure Hose
4 NRP2012–H-4 Variable Vane Pump VCM-SF-15C-10
5 NRP2012–H-5 Hydraulic Cylinder Ø 40 x 10 LA (Thin)
6 NRP2012–H-6 Pressure Meter 3” EPG 75
61
7
9
10 8

7 NRP2012–H-7 High Pressure Hose 3/8 x 1W, SIK 19
8 NRP2012–H-8 High Pressure Hose 1/4 x 1W, SIG D3
9 NRP2012–H-9 Oil Coupling 3/8
10 NRP2012–H-10 Oil Coupling 1/4
F – 6 Mechanic Parts
2 6
4
7
5

1 NRP2012–M-1 Coupling SFC0805A2-32B-32B
2 NRP2012–M-2A Registration Gear Box SM400S
NRP2012–M-2A Registration Gear Box SM400C
3 NRP2012–M-3 Timing Pulley 48T
4 NRP2012–M-4 Timing Belt 38 x 380
5 NRP2012–M-5 Timing Pulley 24T
6 NRP2012–M-6A Gleason Gear (Right) 36T First Station
7 NRP2012–M-7A Gleason Gear (Left) 24T
6 NRP2012–M-6B Gleason Gear (Right) 30T Second
7 NRP2012–M-7B Gleason Gear (Left) 20T Station
63
11
12
13
14
15
16
17
18
19
20

11 NRP2012–M-11 Timing Pulley H40T
12 NRP2012–M-12 Tension Pulley Ø 52 x 38 x 40L
14 NRP2012–M-14 Timing Belt 32W x 840H
15 NRP2012–M-15 Timing Pulley H40T-Aluminum
17 NRP2012–M-17 Support Fix Bar 39 x 70 x 90 L
18 NRP2012–M-18 Printing Roller Support (up) 49 x 70 x 90L
19 NRP2012–M-19 Printing Roller Support (down) 16 x 14 x 92L
20 NRP2012–M-20 Adjust Wheel Ø 60 x 32L
21
22
23
24
25 26 27

21 NRP2012–M-21 Copper Bushing Ø 47 x 8”
NRP2012–M-22A Screw (Left Spiral) M18 x 1.25-L
22
NRP2012–M-22B Screw (Right Spiral) M18 x 1.25-R
NRP2012–M-23A Gleason Gear (Left Spiral) 20T-L
23
NRP2012–M-23B Gleason Gear (Right Spiral) 20T-R
24 NRP2012–M-24 Dotted Stripe Ø 175 x 860 x 1245
25 NRP2012–M-25 Chain Wheel for Ink Motor 3/8” x 22T
26 NRP2012–M-26 Chain Wheel for Anilox Roller 3/8” x 30T
27 NRP2012–M-27 One way Bearing BB-30-2K-K
65
28
29
30
31 32 33
36
34 35
28 NRP2012–M-28 Gear for Anilox Roller M3 x 40T
29 NRP2012–M-29 Adjust Hand Wheel Ø 60 x 14 x 32L
30 NRP2012–M-30 Fix Wheel Ø 45 x 14 x 22L
31 NRP2012–M-31 Gear for Ink Rubber Roller M3 x 41T
32 NRP2012–M-32 Hand Wheel D-4070-33-M16(CR、L)
33 NRP2012–M-33 Gear for Contact Printing M2 x 60T
Roller
34 NRP2012–M-35 Pressure Roller Gear M3 x 58T Inside
35 NRP2012–M-34 Plastic Gear for Gear Box M3 x 57T
36 NRP2012–M-36 Pressure Roller Gear M2 x 87T Outside
37
38
39
42
43
44
45
40 41

37 NRP2012–M-37 Anilox Roller Ø 902 x 1408L
38 NRP2012–M-38 Ink Rubber Roller Ø 902 x 1291L
39 NRP2012–M-39 Handle Wheel HK-150
40 NRP2012–M-40 Bearing for Unwinder Axle CF-20-IBUUR
41 NRP2012–M-41 Air Shaft Adjust Ring Ø 50 x 44.5L
42 NRP2012–M-42 Timing Pulley (Powder Brake) Ø 25 x 35L-M2.5 x 52T
43 NRP2012–M-43 Support Cover (Up) 155 x 50 x 57 (L & R)
44 NRP2012–M-44 Support Cover (Down) 188 x 50 x 98 (L & R)
45 NRP2012–M-45 Timing Pulley Ø 42 x 35L-M2.5 x 52T
67
47
46
48
49
50
51
52

46 NRP2012–M-46 Banana Roller Frames Ø 35
47 NRP2012–M-47 Banana Roller Ø 100x 950x 1260 L
48 NRP2012–M-48 Aluminum Roller Ø 80 x 900L
49 NRP2012–M-49 Curve Rubber Roller Ø 100 x 80x 866L
50 NRP2012–M-50 Guiding Roller Ø 74 x 900L
51 NRP2012–M-51 Micro Perforation Needle Roller Optional
52 NRP2012–M-52 Needle for Needle Roller 1000 pcs/ box
58
53
54
71
57
55
56

53 NRP2012–M-53 Cutting Blade Ø 25.4x 2t
54 NRP2012–M-54 EPC Wheel 8”
55 NRP2012–M-55 Chain Wheel 31T (Optional-Auto
56 NRP2012–M-56 Chain Wheel 32TB Roll Changing
57 NRP2012–M-57 Chain Wheel (Clutch) 32T System)
58 NRP2012–M-58 Fabric Cutting Unit
71 NRP2012–M-71 Rubber Roller 118 x 902
69
59
60
61
64
62
65
63

59 NRP2012-M-59 Printing Roller Copper Ring
60 NRP2012-M-60 Timing Pulley (Air Shaft) Ø 80x 35L-M2.5 x 52T
61 NRP2012-M-61 Cap Locks SES-50
62 NRP2012-M-62 Gear for Rewinder Motor 26T
63 NRP2012-M-63 Chain Wheel 32T (Auto Roll
64 NRP2012-M-64 Chain Wheel 32T Changing
System-
65 NRP2012-M-65 Chain Wheel 31T
Rewinder)
66
67
68
70
69

66 NRP2012-M-66 Chain Wheel 26T (Standard
67 NRP2012-M-67 Chain Wheel 31T Rewinder
68 NRP2012-M-68 Chain Wheel 32T Type)
69 NRP2012-M-69 PVC Sliding Wheel
70 NRP2012-M-70 Cross Transmission TH-25AW
71

NRP-2012-8C-Operation Manual (Printing Bhoteven)

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NRP-2012-8C-Operation Manual (Printing Bhoteven)

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Flexographic Reel to Reel Printing

No. Description No. Description

A - 3 Main Control Panel Instruction：

No. Item Description

No. Item Description

A - 4 Standard Unwinder Section：

This is our standard unwinder for

On/ Off: To control the Magnetic

A - 5 Unwinder Section with Auto Roll Changing System：

A - 6 Corona Treatment Instruction：

No. Item Description

A - 7 Printing station instruction (Standard Type)：

No. Item Description

A - 8 Printing station instruction (Doctor Blade Type)：

No. Item Description

A - 9 Ink tank instructions：

No. Item Description

1. Place the ink tank in the correct

Ink Tank Lifting Handle

Leak out the ink and remove ink tank

A - 10 Ink tank instructions (with Doctor Blade System)：

No. Item Description

B - 1 Unloading machine from the Container：

Machine Structure Nut

↑Auto Roll Changing System

C – 1 Clean and Check the machine：

Clean the machine

Check the machine before test run

C – 2 Check the motor in correct rotary direction：

EPC Hydraulic motor (Standard Unwinder Section)

Printing roller hoister

No. Item Description

C – 4 Printing Plate Fixing：

Grass Table with light

Guide Stick Slot

Guide Stick Slot

C – 5 Loading the Printing Roller：

Printing Roller Support

Copper Bushing Alignment

Rotary Count Cam

1. Hang the “Printing Roller” into each printing

C – 6 Loading the Fabric Roll to Unwinder：

1. Insert the “Air Shaft”

2. Use the “Hand Valve”

3. Make sure the gears are

4. After placing the “Air

5. Fabric roll loading

C – 7 Fabric Threading for Rewinder：

Fabric Shaft Clamp

Double side adhesive tape

1. Load the bobbin into the rewind roller.

Dotted Stripe Bobbin Alignment Bar

There are four step needed to be done

Rotate Direction Setting Handle

Step 4 Set “Ink Motor Direction” on “R” position.

C – 9 Trail Run for Empty machine：

1. Threading the fabric into the machine, as Page 29 indicated.

Ink Circulation Pump (Optional Equipment)

Ink Flow In Wiring connection

Ink Circulation Pump (Standard Equipment for Doctor Blade System)

No. Item Description

D – 2 Automatic Roll Changing System (Optional Equipment)：

Working Fabric Roll