Prepared by:

EKAWIRA K NAPITUPULU
0852 7616 7806
eka@primatatadaya.com
Company Overview
PT. PRIMA TATA DAYA
Didirikan pada tahun 2005, adalah perusahaan yang berpengalaman dan
terintegrasi sebagai manufakturer dan supplier peralatan industri. Fokus utama
dari perusahaan kami adalah automation engineering yang melibatkan steam
engineering, mechanical engineering, electrical engineering & control engineering

Our Expertise:
EASTFORCE, Fans & Heaters
ALOCON, Control, Measuring & Automation Systems
FORBES MARSHALL, Steam Equipment
KEYVALVE, High Performance Control Valves
AFFCO, High Performance Control Valves
OEM Parts
Boiler Service & Repair
Valve & Piping Accessories

2
Sterilizer Control
Panel

3
KOMPONEN-KOMPONEN
PENDUKUNG
Pressure Transmitter

Measuring Range 0 ~ 4 Bar Condensing Port

Output Signal 4 ~ 20 mA

Needle Valve

Siphon U

Drain Plug
Temperature Transmitter

Measuring Range 0 ~ 200 0C

Output Signal 4 ~ 20 mA

Process Connection
½ NPT
Proximity Switch

Lokasi instalasi
Ring UNLOCK / LOCK
Metal Plate Door OPEN / CLOSE

16 mm

Teflon Mounting

Inductive Proximity Switch

(Sensor Jarak)
NPN, NO

(+) (-)

Signal
Limit Switch

Roller Lever Lokasi instalasi

Snap Action Bridge UP / DOWN
Spring Return Purge Valve untuk Door Enable

Rotary Head

LS
Steam Inlet Valve

Butterfly Valve
DN200 (8”)

Manual Gear
JHM50-SV
Untuk manual override

Pneumatic Actuator
JHA0665 SR K10
Spring Return

Solenoid Valve
MC50-12N121G0
Katup supply udara ke actuator

Position Monitoring
MLS100-M010
Informasi Inlet Close “ON”
Pneumatic Actuator – Spring Return
Steam Exhaust Valve

Butterfly Valve
DN200 (8”)

Manual Gear
JHM32-SV
Untuk manual override

Solenoid Valve
MC50-12N121G0
Katup supply udara ke actuator

Pneumatic Actuator
JHA0255 DA
Double Acting
Pneumatic Actuator – Double Acting
Condensate Valve

Pneumatic Actuator
JHA0655 DA
Double Acting

Manual Gear
JHM50
Untuk manual override

Segmented Ball Valve

DN200 (8”)
Supply Line of Motive Air

Air Air Filter

Compressor Regulator

Distribution
Header

Motor operated
auto drain Auto
Drain

Auto
Auto
Drain
Drain

Control Valve Control Valve

Tower Light

RED
Door Close “ON”

YELLOW
Process Warning

GREEN
Process ON
SISTEM INTERLOCK
Steam Inlet Valve “ON”

DOOR CLOSE
Key Switch - Door Safety Bypass

DOOR CLOSE

KEY SWITCH
Safety Bypass
Door Safety Interlock
MODE SETTING
 Tekanan (bar) 2 PEAK
3,5

Holding Time
3
Peak II

2,5

Peak I
1,5

0,5
Waktu
(Menit)
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FINISH
STEP Ke-
 Tekanan (bar)
3 PEAK
3,5

Holding Time
3
Peak III

2,5

Peak II
2

Peak I
1,5

0,5
Waktu
(Menit)
0 FINISH
STEP Ke- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MODE SETTING

GO TO HMI
BUTTON & SWITCH
FUNCTION

GO TO FILE
Overview
 QUICK CHECK
TROUBLESHOOTING
Symptom (Gejala)
Panel tidak dapat hidup
Compressor tidak hidup
Inlet valve tidak dapat “ON”
Pilot lamp inlet valve ”ON” tapi
inlet valve tidak terbuka (OPEN)
Pilot lamp condesate tidak dapat
“ON”
Quick Check
• Periksa MCB pada posisi “ON”
• Periksa voltage regulator pada posisi “ON”
• Periksa release emergency stop
• Periksa sumber power dari main panel 220 VAC
• Periksa sumber power 380 VAC
• Periksa manual ON/OFF di pressure switch
compressor
• Periksa pressure switch compressor
• Periksa proximity DOOR CLOSE dan RING LOCK
• Periksa informasi negatif proximity jika informasi
tidak ada ganti proximity
• Periksa selector switch inlet valve
• Periksa contact relay, fuse, sumber udara dan coil
solenoid valve
• Periksa contact relay condensate
• Periksa selector switch condensate
• Periksa pilot lamp
Symptom (Gejala) Quick Check
Pilot lamp condensate “ON” tapi • Periksa free contact relay, fuse, sumber udara,
valve tidak terbuka (OPEN) coil solenoid, dan solenoid condensate valve

Pilot lamp exhaust valve tidak • Periksa contact relay exhaust valve
dapat “ON” • Periksa selector switch exhaust valve
• Periksa pilot lamp

Pilot lamp exhuast valve “ON” tapi • Periksa contact relay, fuse, sumber udara, coil
valve tidak terbuka (OPEN) solenoid, dan solenoid valve

Pilot lamp manual tidak dapat “ON” • Periksa selector switch MANUAL (M)
• Periksa pilot lamp
• Periksa relay manual “ON”

Pilot lamp auto tidak dapat “ON” • Periksa selector switch AUTO (A)
• Periksa pilot lamp
• Periksa relay auto “ON”

Auto PAUSE tidak mereson • Periksa NO/NC selector switch PAUSE

Symptom (Gejala)
Auto squence INTERLOCK tidak
mereson
AUTO START tidak merespon
AUTO NEXT STEP tidak merespon
AUTO BACK STEP tidak merespon
Tidak dapat RING UNLOCK
Quick Check
• Periksa NO/NC selector switch INTERLOCK
• Periksa NO/NC push button AUTO START
• Periksa NO/NC push button AUTO NEXT STEP
• Periksa NO/NC push button AUTO BACK STEP
• Pastikan inlet dalam keadaan close (lampu
indicator INLET CLOSE ON menyala)
• Pastikan dalam keadaan LOW PRESSURE (lampu
indicator menyala)
• Pastikan lampu indicator DOOR ENABLE
manyala, jika tidak menyala periksa limit switch
purge valve
• Pastikan HPU dalam keadaan running
• Periksa coil solenoid valve hydraulic
Symptom (Gejala)
Tidak dapat DOOR OPEN
Pressure transmitter tidak
membaca tekanan
Temperature transmitter tidak
membaca temperatur
Quick Check
• Pastikan ring dalam keadaan RING UNLOCK
(lampu indicator menyala)
• Pastikan HPU dalam keadaan running
• Periksa coil solenoid valve hydraulic
• Periksa fuse
• Periksa output signal 4 – 20 mA dari pressure
transmitter
• Periksa fuse
• Periksa output signal 4 – 20 mA dari temperature
transmitter
Terminal Block

Row-1

Row-2

Row-3
Terminal Block – Row 1

Sterilizer 2 Sterilizer 2
Door No. 1 Door No. 2
Coil solenoid Coil solenoid
hydraulic hydraulic

Sterilizer 2 Sterilizer 2
Door No. 1 Door No. 2
Selector switch, Selector switch,
Push button, Push button,
Pilot lamp Pilot lamp

Sterilizer 2 Sterilizer 2
Door No. 1 Door No. 2
Ring, Door, Bridge & Ring, Door, Bridge &
Door Enable Door Enable
Terminal Block – Row 2

Sterilizer 1 Sterilizer 1
Door No. 1 Door No. 2
Coil solenoid Coil solenoid
hydraulic, hydraulic, coil
Coil solenoid HPU solenoid HPU
Sterilizer 1 Sterilizer 1
Door No. 1 Door No. 2
Selector switch, Selector switch,
Push button, Push button,
Pilot lamp Pilot lamp

Sterilizer 1 Sterilizer 1
Door No. 1 Door No. 2
Ring, Door, Bridge & Ring, Door, Bridge &
Door Enable Door Enable
Terminal Block – Row 3

Sterilizer 2
Pressure & Temp.
Sterilizer 1 Transmitter
Baby Sirene Pressure & Temp.
Transmitter Sterilizer 2
Inlet Close ”ON”
Sterilizer 1
220 VAC
Inlet Close ”ON”
Dari voltage Sterilizer 2
regulator Sterilizer 1 Solenoid untuk inlet
Solenoid untuk inlet valve, exhaust valve,
380 VAC valve, exhaust valve, condensate valve
Untuk motor HPU condensate valve
No. 1 & 2 Sterilizer 2
Tower light
Sterilizer 1
Tower light
Thanks!
Any questions?
You can find me at:
eka@primatatadaya.com