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Power and Propulsion System Description Vard Electro AS: Document ID: 78478-860-001 Rev B
Power and Propulsion System Description Vard Electro AS: Document ID: 78478-860-001 Rev B
Description
Vard Electro AS
Document ID: 78478-860-001
Rev B
This specification is the property of VARD, and it must not be copied or any information received in appurtenant with the
specification imparted to any third party without written consent. The receipt of the specification implies that the conditions as
mentioned herein are accepted.
Project Design & Philosophy | Power and Propulsion System Description
Notice
This document is for informational purposes only and the contents may be changed or modified without
further notice.
No part of this document shall, without the prior written consent by Vard Electro, be used for any
other purpose than that for which the document is provided. No part of this document shall, without the
prior written consent by Vard Electro, otherwise be used or copied, reproduced, transmitted or
communicated to a third party.
Any modification of the equipment, hardware or software related to this document, by persons not
authorized by Vard Electro will void the warranty.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 2 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
About
This document describes the overall electrical system philosophy for the NB 923 Luntos Co. The philosophy
covers the functionality of the system, behavior in relevant failure modes, start-up from dead ship and
blackout recovery as well as other relevant functionalities.
This document is not to override the Building specification. In case of conflicts between this document and
the building specification, the building specification shall prevail.
Project Information
Yard Vard Vung Tau
Hull Number NB 923 Luntos Co
Design VARD 8 04
Customer Luntos
Vard Electro Project Number 78478
Reference documentation
Ref Document reference Document title Author Date Approval
[1] VARD 8 04 PNO 2371 - Building Specification VD 21.12.2020 VD
Building specification.Rev 3
[2] 923-101-0001 General Arrangement AP 16.11.20 GRB
[3] 78478-860-002 Single Line Diagram (SLD) GT 04.01.21 MSV
[4] Edition July 2019 DNVGL Rules and Standards DNV GL July 2019 DNV GL
[5] 78478-867-001 SeaQ Power MGC SL 29.03.2021 SC
Function Description
[6] A- Technical Specification KM 17.11.2020 KM Engines
TechSpec_129399_v7_c2_B33 Main engine Engines
45L9P_750
Undated references always refer to latest available editions.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 3 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
Table of Contents
Notice ...................................................................................................................................................... 2
About ....................................................................................................................................................... 3
Revision history and approval .......................................................................................................... 3
Reference documentation................................................................................................................ 3
1 Intent of document .......................................................................................................................... 6
2 Vessel Information ........................................................................................................................... 6
2.1 Key figures .............................................................................................................................. 6
2.2 Main Particulars ..................................................................................................................... 6
2.3 Environmental Conditions...................................................................................................... 6
3 Classification and Regulation ........................................................................................................... 7
3.1 Classification Societies ........................................................................................................... 7
3.2 Flag State ................................................................................................................................ 7
4 System Overview .............................................................................................................................. 8
5 Power Distribution System ............................................................................................................... 9
5.1 System Description ................................................................................................................ 9
5.2 SeaQ Micro Grid Converter .................................................................................................... 9
5.3 Generators ........................................................................................................................... 10
5.3.1 Aux. Generator ....................................................................................................... 10
5.3.2 Shaft Generator (PTO/PTI) ...................................................................................... 10
5.3.3 Emergency/Harbor Generator ................................................................................ 10
6 Switchboards .................................................................................................................................. 12
6.1 Main Switchboard, 440VAC-60Hz, IT ................................................................................... 12
6.2 Distribution Switchboard, 230VAC-60Hz, IT ........................................................................ 12
6.3 Emergency Switchboard, 440V/230VAC-60Hz, IT ................................................................ 12
6.3.1 Emergency mode .................................................................................................... 12
6.3.2 Harbor mode........................................................................................................... 12
6.3.3 Back feed mode ...................................................................................................... 13
6.3.4 Main consumers fed from the emergency switchboard/generator....................... 13
6.4 Shore Connection, IT ............................................................................................................ 13
7 Control Function ............................................................................................................................. 14
7.1 Integrated Automation System (IAS) ................................................................................... 14
7.2 Power Management System (PMS) ..................................................................................... 15
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 4 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 5 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
1 Intent of document
The intent of this document is to provide guidance for the project organization in planning and engineering
for the electrical system with its supporting system for the vessel.
It should be used as guidance for all involved parties to have a coordinated understanding of the intended
functioning of the electrical system.
2 Vessel Information
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 6 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 7 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
4 System Overview
The electrical power system of the vessel is shown in the single line diagram. [3] The system contains one
Micro Grid Converter (MGC) which supplies power to one thruster, two winch SWB’s and the 440V PS and
STB MSWB. The MGC is supplied from one shaft generator rated at approx. 2500 kW and/or the auxiliary
generator rated at 1888 kVA, depending on the operation mode selected (see Chapter 7). The shaft
generator is connected to a reduction gear box supplied from the main engine. With the MGC, variable
speed on the main engine can be utilized at approx. 500-750 rpm, while constant voltage and frequency
can be achieved on the grid side of the MGC.
The main propulsion system and inverter for the thruster is controlled from the thruster control system on
bridge. Main propulsion is performed by means of a diesel engine and/or the shaft generator via the main
reduction gear box with controllable pitch. The shaft generator operates as an el-motor (PTI) when it is
suppling power to the main reduction gear box. Thruster type is tunnel with fixed pitch.
The vessel has a combined emergency/Harbor generator-set to be self-contained with emergency power.
While in emergency mode the generator is not intended to work in parallel with the other generators.
When the vessel is at Harbor, the gen-set can be used as a Harbor generator to feed the MSWB.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 8 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
An alternating current system with insulated neutral, 3 phases, 60 Hz to be the main system for the ship.
Voltages:
440 VAC, 230 VAC, 720 VDC and 24 VDC.
The 230V bus bars are supplied from 440V switchboard bus bars through transformers.
The 440V main switchboards are divided in 2 physical switchboards (section A and section B). The two
switchboards include a bus-tie breaker in each switchboard. The two (2) switchboards will normally be
connected via closed bus-ties and operated as a single unit when connected generator capacity allows it
according to max. short circuit currency. The switchboards shall be designed for operation with closed bus
ties.
The 230V general switchboards are divided in 2 physical switchboards (section A and section B). The two
switchboards include a bus-tie breaker in each switchboard. The bus-tie(s) are normally open, and each
switchboard is normally supplied trough the 440V /230V transformer mention above. Interlock systems are
arranged to prevent ring feeding trough the 230V switchboards. The bus-tie(s) are only for use in case of
partial blackout or for maintenance purpose.
When the shaft generator operates in PTO, the DC-link voltage of the MGC is controlled by the PTO/PTI
converter in AFE mode. During PTI operation of the shaft generator, the DC-link voltage is controlled by the
grid inverters in AFE mode.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 9 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
In normal operation of the MGC, bus-tie between PS and STB of the MGC is normally closed. The bus-tie
does not include any protection devices, only a separation breaker for backup operation in case of failure
on parts of the MGC. To have the MGC in backup operation, a manual sequence is required. If the bus-tie is
open/backup operation, approx. 1000 kW can be supplied to Winch SWB.
When running in PTO with variable speed, the maximum capacity of the main engine will vary with the
RPM. To prevent overload on the main engine, signals from the winch system and freezing compressors will
be sent to the propulsion control system to increase the RPM when the load increases. When the load is
reduced and signals are low, the propulsion control system will follow the combinator curve. The MGC will
consider the rpm and load on the main engine in its calculation of available power.
The MGC will use the MGC UPS for pre-charge of the drive, and further, excite the asynchronous shaft
generator. This will enable start of PTO operation without power on the 440V MSWB, and thus the main
engine together with the MGC can be utilized as a standby generator to supply the 440V MSWB in case the
Aux. generator has failed.
5.3 Generators
5.3.1 Aux. Generator
The aux. generator is connected to the STB 440V MSWB. During operation of the vessel, the aux. generator
will be in standby in case of blackout.
The shaft generator (PTO/PTI) is of asynchronous motor type and rated to 2500 kW at 60,44 Hz. It is
dimensioned to operate as a generator in PTO and a motor in PTI. Before the shaft generator can produce
power, it needs to be magnetized by the MGC.
Shaft generator can drive the main propulsion alone in PTI mode if the main engine is clutched out.
The ship will use the emergency generator as a result of black-out and/or dead ship. There is one
emergency generator feeding into the 440V part of the emergency switchboard. The emergency generator
is installed with electric start. For emergency operation, there is a dedicated 24VDC distribution with two
battery sets and charges (back-up configuration).
There are two (main and back-up) supplies to the emergency diesel control unit (DCU), supply to electric
starter and emergency switchboard for control and protection functions. The emergency generator and
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 10 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
switchboard are independent of main source of power. The emergency generator is not arranged for
feedback to main switchboard in emergency mode. Upon loss of the supply from main switchboard, a relay
will give start signal to emergency diesel control unit. When voltage builds up, the emergency generator
breaker is automatically closed to provide power on emergency switchboard.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 11 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
6 Switchboards
All generator protections and necessary interlocks are physically arranged in the MSWB. Interlock system is
arranged to prevent ring feeding trough the 230V switchboards. The bus-tie(s) are only for use in case of
partial blackout or for maintenance purpose. When the PMS/Local switch is in “Local” position all required
control functions and instrumentations are available on the MSWB front.
The switchboard is divided in two sections using a bus-tie breaker, which will be normally closed.
In addition to the three-phase system, separate 24VDC battery system is available on bridge, engine room
and in emergency generator room.
The switchboard is divided in two sections using a bus-tie breaker, which will be normally open.
In this mode the ship will use the emergency generator as a result of black-out and/or dead ship.
Emergency switchboard is connected to MSWB in PORT section and will automatically disconnect from it in
case of blackout.
In this mode the ship will use the emergency generator as a generator connected also to the MSWB
through the interconnection breaker. Additional shut down of what is normal on an emergency generator
shall be active for protection of engine and overloading of interconnection to MSWB. When aux. generator
is started, emergency generator will be stopped, no parallel operation between them.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 12 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
In this mode the ship will use the emergency generator as a generator connected also to the MSWB
through the interconnection breaker. Used to start auxiliary equipment for restoring of power plant when
deemed as dead ship. I.e., Lubrication pumps must be started 30 minutes after last run to start aux.
generator. Protection for overloading of interconnection to MSWB active.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 13 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
7 Control Function
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 14 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
The Power Management System aims at providing an effective and economical power generation system
for the vessel’s operations. Optimum operation and control of the power system is prioritized for the
purpose of preventing and minimizing the effects of blackouts and other forms of electrical network
disturbances.
The System architecture is based on a distributed I/O system with redundant power supply, a controller, a
communication network, and Operator Stations. The System has direct communication with the Prime
movers/ Engines, Thruster- and Main Propulsion drives, Generator Protection and Paralleling Unit(s), and
circuit breakers located in the vessel’s Main Switchboard.
The User Interface is well structured and designed to facilitate easy access to vital system information. The
active power (kW), voltage (V), current (A), frequency (Hz), for each generator are also displayed at the
operator stations.
In addition, several parameters are made accessible for the user to adjust to suite the vessel’s power
configuration and operations. Informative and interactive user guides are also included to ensure easy
operation and effective system security.
The Power management control functionality is handled by one dedicated controller, which receive
operator commands from the same operator stations that are used for the IAS.
The controller operates its local I/O and for components on both side of the vessel (Port and Starboard).
In the event of a complete loss of the PMS, control of power generation and distribution can continue in
local mode, to ensure control of all operations even with PMS failure.
All digital control/command outputs from the System are pulse signals. This ensures that the Main
Switchboard and other units in the Power Plant do not depend on any closed contacts (continuous output
signal) from the System to continue operation.
The PMS can be operated from the ECR and bridge, where commando can be requested on bridge but must
be confirmed by ECR. ECR can always take control of PMS.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
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Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
7.2.3 Functions
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
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Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
8 Operational Modes
Following operation modes are included for the system:
• Mechanical Shaft Generator Mode
• Mechanical Aux. Generator Mode
• Mechanical Power Mode
• Boost Mode
• Diesel Electric Mode
Modes are selected from IAS, in PMS mode selector page. When selecting a mode, the PMS will run a
sequence to change to the correct set up. All modes must be manually selected, there is no auto-transfer
between the modes. In the “SeaQ Micro Grid Function Description”, more detailed description of the
modes is presented. [5]
The voltage and frequency on the MSWB are controlled by the aux. generator. Shaft generator and aux.
generator are suppling power to the MGC, which is shared between the grid converters and PTO/PTI
converter. Thruster and winch SWB are supplied from shaft generator and aux. generator.
The voltage and frequency on the MSWB are controlled by the aux. generator, which also controls the DC-
link voltage on the MGC with the grid inverters. Shaft generator in PTI, thruster and winch SWB is supplied
from aux. generator only.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 17 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
The voltage and frequency on the MSWB are controlled by the aux. generator, which also controls the DC-
link voltage on the MGC with the grid inverters. Shaft generator in PTI, thruster and winch SWB is supplied
from aux. generator only.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 18 of 19
Business ID: NO878634772VAT
Project Design & Philosophy | Power and Propulsion System Description
Scenario 1, start-up of the main engine. If a blackout situation occurs when the MSWB and propulsion are
supplied from the aux. generator (PTI), the PMS will initiate start of the main engine. The main engine is
equipped with a pneumatic displacement starter and 30 bar starting air led straight to the starter motor
assembly. [6] During emergency cold starting of the engine, the starting procedure must be interrupted if
the ignition does not take place within 12-15 seconds. Propulsion is then restored when the main engine is
started and clutched in. To restore the voltage and power on the 440V MSWB, the asynchronous shaft
generator must be magnetized from the PTO/PTI converter before it can supply voltage. On the MGC, an
internally UPS is installed for pre-charging the DC-link of the MGC and the Winch SWB. When the voltage
on the DC-link is restored, the PTO/PTI converter can magnetize the shaft generator. Then, the shaft
generator and PTO/PTI converter can operate in PTO, while the grid inverters can restore the voltage on
the 440V MSWB.
Scenario 2, start-up of the aux. generator. If a blackout situation occurs when the MSWB and propulsion
are supplied from the shaft generator (PTO), the PMS will initiate start of the aux. engine. The aux. engine is
installed with air starter. During an immediate start for emergency purpose, the pre-lub system can be
bypassed. When the aux. generator is running and connected to the 440V MSWB, the grid converters can
supply the DC-link of MGC and the shaft generator through the PTO/PTI converter in PTI.
Vard Electro AS
Doc ID: 78478-860-001 Date: 24.08.2021
Tennfjordvegen 113, NO-6264 Tennfjord, Norway
Tel: +47 70 21 06 00 | Email: electro@vard.com
www.vard.com Rev B Page 19 of 19
Business ID: NO878634772VAT