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Thermoeconomic Analysis of Solar Distillation System With Stepped-Corrugated Absorber Plate
Thermoeconomic Analysis of Solar Distillation System With Stepped-Corrugated Absorber Plate
Abstract
Solar still is a cost-effective and environment-friendly device to convert saline water into potable by employing solar
energy in developing countries; however, it has an inferior thermal performance. This paper presents an attempt to
improve energy efficiency and productivity of solar still by improving the design of the absorber plate. Modified solar still
has been tested with a stepped-corrugated absorber plate. During the experimentation, it is found that the thermal
performance of modified solar still is superior to conventional solar still. The average basin saline water temperature and
the temperature difference between saline water and condenser glass cover are higher for stepped-corrugated solar still
by 19.67 and 105.75%, respectively, as compared with conventional solar still. The average energy efficiency, exergy
efficiency and productivity are found to be 259.61, 418.61 and 147.93% higher for stepped-corrugated solar still.
Economic analysis indicates that the cost of distil water production is approximately Rs. 1.73 (0.023 $) per litre, and
the payback period is 12 months, with carbon credits earned are approximately Rs. 11,998 (157.76 $).
Keywords
Waterborne disease, desalination, renewable energy, solar still, economic analysis, environ-economic analysis
separate salt from water. This technology is found provides pure and safe water for drinking at an eco-
suitable for brackish water desalination.9 Many coun- nomical cost, without the burning of fossil fuel or the
tries are stressed to use desalination plants to supply consumption of electricity. Solar still is simple in con-
potable water to the communities.10 The energy struction, no sophisticated materials are required and
required for desalination is usually extracted from the semi-skilled person can easily fabricate. It is the
fossil fuels, which are depleting day by day and not noiseless, vibration-free and eco-friendly device.20 The
environment friendly.11 In this scenario, renewable chemical quality parameters for water obtained from
energy is the energy for the future.12 In time to solar still are found to be within the limit recom-
come, desalination systems will be dependent on mended by the WHO standard for potable water.21
renewable energy such as solar, wind and geother- Literature shows that people know solar still from
mal.13 Renewable energy is the best option to drive pre-historic times. History of art and pictograph
desalination plants in the villages and remote areas shows that ancient Egyptians used a solar distillation
facing energy crises.14 Solar energy is the most prom- system for drinking water production. Carlos Wilson,
inent renewable energy to use for desalination.15 It a Swedish engineer, commissioned the first distillation
can be used directly for heating and evaporation of plant in Las Salinas, Chile in 1872. The use of solar
saline water (i.e. thermal desalination), or it can be distillation systems was found to be increased at sev-
converted into electrical energy which can be used eral places after Second World War.22
for electrically driven desalination systems such as Solar still is mainly classified as passive and active
reverse-osmosis (RO). Solar distillation is also a pro- type (Figure 2). In passive solar still, heating and
mising method for water purification. Conversion of evaporation of saline water take place using solar
brackish/saline water into potable water by using radiation falling on it; however, active solar still
solar energy is known as solar distillation.16 Many uses an external device such as flat plate collector,
developing countries like India facing energy crises solar pond or solar photo-voltaic panels to pre-heat
are blessed with an abundant amount of solar the saline water in addition to direct heating using
energy.17,18 The apparatus used for solar distillation solar energy. Active solar still is found to be more
is acknowledged as a solar still. It works similar to productive but expensive as compared to passive
how nature makes rain (hydrological cycle). Figure 1 still. Passive solar still is economical to use for domes-
illustrates the components of single-basin single-slope tic applications whereas active solar still is useful for
passive solar still (generally referred to as conven- industrial application.23
tional solar still).19 Despite all those advantages of a solar still, it is a
As shown in Figure 1, conventional solar still con- well-known fact that it yields very low distillate and
sists of an insulated saline water basin integrated with has poor energy efficiency. Literature shows that con-
a blackened metal absorber plate and covered by a ventional solar still (Figure 1) has daily productivity
transparent glass cover. Solar radiations pass through of 2–3 kg/m2/day and energy efficiency of 20–25%.25
glass cover and heat up the saline water in the basin. These are the factors behind why solar still is neither
Vapours thus formed move upward towards the glass popular nor available commercially today.
cover, just like the clouds formation and movement in Researchers all over the globe are trying to develop
the atmosphere. These vapours reject heat at the glass energy-efficient solar still for different applications.26
cover and condense, forming tiny water droplets of Literature shows that apart from all other factors, the
the pure aqua underside the glass cover similar to deepness of saline water in the basin, the orientation
rain formation in the atmosphere. Condensate is col- of the absorber plate and its surface area are three
lected in water collecting trough. Thus, solar still significant factors that decide the productivity of
solar still. Lower water depth and larger solar energy a 20% increase in freshwater productivity. Sarhaddi
collection areas enhance the yield of still. To operate et al.36 got the greatest energy and exergy efficiency as
solar still, at lower water depth, investigators used 76.69 and 6.53%, respectively, for weir-cascade solar
stepped (cascade) absorbers, and to provide a larger still. Gananaraj et al.37 tested double-basin single-
surface area, corrugated surfaces were used. Both slope solar still with steps in the upper basin with
arrangements demonstrated a notable increase in reflector, flat plate collector and mini-solar pond.
productivity. They recorded a 127.65% improvement in productiv-
ity. Rashidi et al.38 experimented stepped solar still
Review of literature on stepped and corrugated with aluminium oxide nanoparticles and obtained a
22% increase in productivity. Xiao et al.39 coupled
solar still PV/T collector to stepped solar still and found a
The first stepped solar still was tested by Radhawan in 51.7% increase in productivity. Bouzaid et al.40 got
the year 2004.27 The author incorporated the latent 7 kg/m2/day distil water production using stepped
heat storage system inside the still and got a daily solar still. Dhurwey et al.41 experimented double-
yield of 4.6 L/m2 per day with an energy efficiency basin double-slope solar still with steps in the upper
of 57%. Deshmukh et al.28 compared the perform- basin and paraffin wax phase change material loaded
ance of stepped and conventional solar still. They underside the absorber plate in the lower basin. They
got minimum and maximum energy efficiency of reported 4.59 L/day productivity with 27.21% ther-
35.27 and 72.38%, respectively. Kabeel et al.29 inves- mal efficiency.
tigated the thermal performance of stepped still and Likewise, several investigators tested corrugated
recorded 33.5% energy efficiency. Abdullah30 tested solar still. A corrugated absorber plate provides
stepped solar still attached with a solar air heater more surface area for heating and evaporation of
and condenser glass cover cooling system. They inves- saline water in the basin. The first corrugated solar
tigated that the efficiency of still was 30.4%, and it still was tested in the year 2011 by Omara et al.42
was increased by 112% utilising solar air heater and and got 41% thermal efficiency. Selvendiran et al.43
condenser glass cover cooling. Zoori et al.31 tested reported 20–30% productivity enhancement using a
stepped-weir type still and evidenced the highest corrugated absorber plate. Matrawy et al.44 men-
energy and exergy efficiency as 83.3 and 10.5%, tioned that the productivity of solar still was increased
respectively. Rajaseenivasan et al.32 tested double- by 34% using corrugated wick-type absorber plate.
basin double-slope solar still with steps in the upper Shalaby et al.45 reported a 12% increase in product-
basin and got an 85% increase in productivity. Yadav ivity using v-corrugated solar still with paraffin wax
and Kumar33 experimented on stepped-weir solar still phase change material placed underside the absorber
and got a 60–80% increment in productivity. Muftah plate. Kassem46 tested wick-corrugated solar still and
et al.34 tested stepped still with reflector, fins and got 42% maximum energy efficiency. Elshamy and
external condenser. They recorded daily distillate El-Said47 tested tubular solar still fitted with the semi-
yield 8.9 kg/m2/day. Hedayati-Mehdiabadi and circular corrugated absorber. They reported a 26.47,
Sobhnamayan35 integrated photovoltaic thermal 25.9 and 23.7% augmentation in daily yield, energy
(PV/T) collector to stepped solar still and found and exergy efficiency, respectively. Table 1 shows the
Table 1. Modification in stepped and corrugated solar still the first time reported in the literature.
Year of modification
S. no. reported first time Modification in solar still (stepped or corrugated solar still) Reference
27
1. 2004 Stepped solar still with the latent heat storage system.
42
2. 2011 Corrugated solar still.
30
3. 2013 Stepped solar still with a solar air heater and condenser glass cover
cooling system.
31
4. 2013 Stepped and weir type solar still.
32
5. 2013 Double-basin double-slope solar still with steps in the upper basin.
44
6. 2015 Corrugated wick type solar still.
45
7. 2016 Corrugated solar still with paraffin wax phase change material.
35
8. 2017 Stepped solar still coupled with photovoltaic thermal (PV/T) collector.
37
9. 2017 Double-basin single-slope solar still with steps in the upper basin with
reflector, flat plate collector and mini-solar pond.
34
10. 2018 Stepped solar still with reflector, fins, and external condenser.
38
11. 2018 Stepped solar still with aluminium oxide nanoparticles.
47
12. 2018 Tubular solar still fitted with a semicircular corrugated absorber.
4 Proc IMechE Part C: J Mechanical Engineering Science 0(0)
trend of design modifications in solar still fitted with . Using calculated basin water temperature, glass
either a stepped or corrugated absorber plate. and absorber plate temperature have been evalu-
Literature review shows that some investigators ated using equations (12) and (13).
have tested stepped solar still, and some have assessed . The theoretical temperatures acquired from math-
solar still with corrugated absorber plate with the sole ematical modelling have been authenticated by
aim to increase the productivity of solar still and got experimental data.
encouraging experimental results. If stepped and cor- . The experimental observations have been recorded
rugated absorber combined in solar still, then it avails for several months.
advantages of both stepped as well as corrugated solar . Using the developed thermal model of energy and
still. Such a design is not experimented by any inves- exergy analysis, the performances of both the solar
tigator to date. With this contemplation, solar still stills are investigated.
with a stepped-corrugated absorber plate has been . Experimental results of present work are compared
designed, fabricated and tested based on thermo- with the experimental results of other researchers’
dynamic, thermoeconomic, economic and environ- available in the literature on solar still integrated
economic parameters under the climatic condition of with either stepped or corrugated absorber plate.
Nagpur city (21.14 N, 79.08 E) (M.S.), India. This . To predict the yield and size of a still, temperature
paper describes the design, thermal modelling, experi- and yield correction factor are evaluated using the
mental investigations, economic and environ-eco- MATLAB program.
nomic analysis for solar still built-in with a stepped- . Finally, the economic and environ-economic
corrugated absorber plate. analysis has been carried out to check the feasibility
of the developed system for commercial purposes.
Methodology
After a detailed literature survey, the research prob- Mathematical analysis
lem for the proposed work has been finalised. Various
dependent and independent variables are decided.
Energy analysis of the solar still
Initially, for the yearly average value of solar irradi- Energy or thermodynamic analysis gives equations for
ation at Nagpur city and desired distillate output per estimation of the temperature of different components
day, the size of the solar still basin has estimated. Two of the solar distillation system such as condenser glass
experimental solar stills are fabricated (conventional cover, saline water and absorber plate. The following
and stepped-corrugated) and tested. Based on the postulations are used in the development of the energy
mathematical modelling of a solar still (stated in balance equation:19,35,36,48
‘Mathematical analysis’ section), coding is done in
MATLAB to estimate the saline water, glass and (a) The analysis is under a steady-state condition.
absorber plate temperature. Experimental investiga- (b) No vapour leakage from the still.
tions, as well as arithmetic computations, have been (c) Negligible energy loss from the sidewalls of the
executed on several days for the climatic condition of still.
Nagpur city. The following are the footsteps used for (d) Uniform saline water and condenser glass cover
the analysis of the still: temperature.
(e) Reflected radiations from the ground are not
. Hourly solar irradiation, ambient temperature and considered.
wind velocity data on a particular day have been (f) Negligible absorber plate thickness.
taken from satellite using the tool PVCDROM
developed by Solar Power Lab, Arizona State The fraction of solar radiation incident on the con-
University, United States, at the climatic condition denser glass cover is reflected in the atmosphere, and
of Nagpur city. the remaining amount enters the solar still. Some
. Vapour temperature is measured from the experi- amount of this penetrated energy is absorbed by the
mental setup. glass itself, and the remaining quantity reaches the top
. Fixed parameters such as mass, area, absorptivity, of the saline water in the basin. A small amount of
transmissivity, reflectivity and specific heat for dif- energy is reflected from the top surface of the water,
ferent components are defined. and the remaining amount reaches the absorber
. For MATLAB program, initial input values of plate which is located at the bottom of saline
temperature are taken from the experimental setup. water. The maximum amount of energy is absorbed
. Overall, internal, external and conductive heat by the absorber, and the fraction of energy is
transfer coefficients have been estimated. reflected. Energy from the absorber plate is trans-
. A theoretical computation for basin water tem- ferred to saline water for heating and evaporation.
perature is carried out using the expression of However, a small quantity of the heat is lost to sur-
basin water temperature (equation (5)). roundings by conduction through the bottom and
Katekar and Deshmukh 5
sidewalls lagging.49 Figure 3 shows the energy distri- Absorber plate. Energy balance for absorber plate situ-
bution within the solar still. ated at the bottom of saline water is expressed as follows
Figure 4 illustrates the thermal resistance network kins
for solar still. It is an electrical analogy used to calcu- p g w IðtÞAp ¼ h1 Ap Tp Tw þ Ap Tp Tb
xins
late the heat transfer rate through the various compo-
dTp
nents of solar still. þ mp Cp ð4Þ
Energy balance for the different components of dt
the solar still based on the assumption is as
follows:19,35,36,48
Based on the above equations, inner conden- Energy efficiency. The energy/thermal efficiency of a
ser glass cover, basin saline water and absorber solar still is the ratio of the rate of evaporative heat
plate temperature over the period are estimated as transfer to the solar irradiation on the absorber plate.
follows:19,50 It is stated as
From the energy balance equation, saline water P
temperature is given by mew hfg
th ¼ P ð14Þ
3600Ap IðtÞ
f ðtÞ
Tw ¼ ð1 eat Þ þ TwðiÞ eat ð5Þ The theoretical distil water productivity is given by
a
hew Aw Tw Tg 3600
where mew ¼ ð15Þ
hfg
UL
a¼ ð6Þ Top loss coefficient. The radiative and convective heat
mw Cpw
loss from the condenser glass cover to the surrounding
atmosphere is required to discover the minimum
eff IðtÞ þ UL Ta thickness required of glass. They can be computed
f ðtÞ ¼ ð7Þ
mw Cpw as follows:
Total energy loss from condenser glass cover
Effective absorptivity is calculated as towards the atmosphere is stated as
The fraction of solar flux absorbed by absorber Side and bottom loss coefficient. The energy is lost from
plate, saline water and glass cover is given by the absorber plate to the atmosphere through the
0p ¼ p ð1 g Þð1 g Þð1 w Þ insulation of the sidewalls and bottom of the basin
ð9Þ by conduction, convection and radiation. The heat
attenuation factor loss for the bottom surface of the solar still can be
written as follows
0w ¼ w ð1 g Þð1 g Þð1 w Þ
ð10Þ qtba ¼ htba ðTb Ta Þ ð17Þ
½1 attenuation factor
hsa ¼ htba ðAs =Ab Þ ð18Þ
0g ¼ g ð1 g Þ ð11Þ
The attenuation factor for different water depths is Overall heat transfer coefficient. The overall heat transfer
given in Table 2.19 coefficient for the top, bottom and side surfaces are
The inner side glass cover and absorber plate tem- expressed as
perature are given by
UL ¼ htga þ htba ð19Þ
0g IðtÞ þ h2 Tw þ UL Ta
Tg ¼ ð12Þ
h2 þ htga Exergy analysis of solar still
0p IðtÞ þ h1 Tw þ htb Tb The exergy balance equation for different components
TP ¼ ð13Þ of solar still is written to find irreversibility. It is esti-
h1 þ htb
mated as
Table 2. Attenuation factor for different water depth.19 X X
Ir ¼ Exloss þ Exdes ð20Þ
Water depth (m) Attenuation factor
Exergy balance for the different components of the
0.02 0.6756 solar still is as follows.
0.03 0.6441
0.04 0.6185 Saline water. Exergy balance for saline water is as
0.05 0.6124 follows
0.06 0.5858
dExw
0.08 0.5648 Irw ¼ Exdes,w ¼ w g Exsun þ Expw Exew
dt
0.10 0.5492
ð21Þ
Katekar and Deshmukh 7
The list of constants used for theoretical and depth. Even at 5 pm, the temperature of saline water is
experimental investigations are given in Table 3. 10 C higher in stepped-corrugated still. The average
These values have been used for theoretical calcula- temperature difference for a day is found to be
tion (MATLAB simulation), thermodynamic and 64.42% higher for stepped-corrugated solar still as
thermoeconomic analyses of solar stills. compared to conventional solar still.
Figure 8 shows a variation in saline water tempera- The temperature difference between saline water
ture on a particular day. At 11 am, the temperature and condenser glass cover is the driving force for
difference between saline water and atmosphere for the evaporation–condensation process in solar still.
conventional solar still is 12.3 C; however, it is Larger temperature difference ensures better evapor-
18.3 C for stepped-corrugated solar still. The max- ation and consequently, larger productivity. Figure 9
imum temperature difference is recorded as 37.6 and shows that stepped-corrugated solar still sustains
23.6 C for stepped-corrugated and conventional solar higher temperature difference as compared with con-
still, respectively, at 2 pm. These results demonstrate ventional solar still throughout the day. During the
that the larger energy is absorbed by the saline water morning, it is 4.8 and 1 C; in the afternoon, and it is
in the stepped-corrugated still as compared to conven- 19.1 and 8.4 C for stepped-corrugated and conven-
tional still. It is due to efficient heating of saline water tional solar still respectively. As depicted in Figure 8,
using stepped-corrugated absorber plate, lower con- saline water temperature is considerably higher
vection loss between the saline water surface and the for stepped-corrugated still; consequently, the higher
inner surface of the glass cover, and lower saline water temperature difference between saline water and
Katekar and Deshmukh 9
is 26.26% higher in stepped-corrugated still than con- value is recorded as 6.06 and 3.10% for the stepped-
ventional still. corrugated and conventional still, respectively. The
Glass cover condenses vapours by transferring its higher exergy efficiency of stepped-corrugated solar
heat to the environment. Hence, its lower value (close still indicates that it is more competent in utilising
to the atmosphere) is desirable for higher heat solar energy.
exchange and a greater condensation rate. An average Figure 14 shows the variation in hourly productiv-
vapour temperature for stepped-corrugated and con- ity of solar stills on a particular day. The highest
ventional solar still is 44.2 and 47.2 C, respectively. yield is recorded as 0.21 and 0.18 kg/h for stepped-
As stepped-corrugated solar still operates at a com- corrugated and conventional solar still. The cumula-
paratively higher temperature; consequently, its tive yield of distilling water is 0.92 and 0.38 kg/day
glass cover temperature is also higher, as shown in for stepped-corrugated and conventional solar still,
Figure 11. Minimum glass cover temperature is rec- respectively.
orded as 45.5 and 43.3 C; however, its maximum Figure 15 shows the variation in the daily yield of
value is recorded as 47.1 and 42.8 C for stepped- solar stills for several days. Maximum productivity is
corrugated and conventional solar still, respectively. recorded as 3.43 and 1.41 kg/m2/day for stepped-
The average glass cover temperature is 7.4% higher in corrugated and conventional solar still, respectively.
stepped corrugated solar still than conventional still. The average productivity is found as 3.38 and 1.33 kg/
The energy efficiency of any system indicates m2/day for stepped-corrugated and conventional solar
how much less energy is used by the system to
perform a particular task. Figure 12 shows the vari-
ation in energy efficiency on a particular day for step-
ped-corrugated and conventional solar still. It shows
that the energy efficiency of stepped-corrugated still is
much higher than that of conventional still through-
out the day, due to its higher solar energy collection
and higher utilisation of collected energy for heating
and evaporation of saline water. On a particular day,
energy efficiency reaches the maximum value of
66.66% and 14.08% for stepped-corrugated and con-
ventional still, respectively.
Exergy efficiency (sometimes called second law effi-
ciency) indicates the effectiveness of the energy con-
version system comparative to its performance in
reversible states. Exergy is the highest useful work
that can be taken out of the system when it comes
to equilibrium with its environment. Figure 13
shows that the exergy efficiency of stepped-corrugated
still is significantly higher than conventional solar still
Figure 12. Variation in energy efficiency on 16 March 2020.
due to better utilisation of collected solar energy for
heating and evaporation of saline water. Its maximum
still, respectively. The average daily productivity is it is considerably less than the conventional solar
found higher for stepped-corrugated solar still by still; therefore, convection loss inside the stepped-
147.93% as compared with the conventional solar still. corrugated solar still is lower.
Table 4 presents the average experimental observa-
tions recorded from solar stills. It shows that saline Table 4 illustrates the average values of several per-
water, glass cover, absorber plate temperature and formance parameters of solar stills over the complete
daily productivity for stepped-corrugated solar still span of testing. As demonstrated in Table 4, the aver-
are much higher than conventional solar still. The fol- age temperature difference between saline water and
lowing could be the reasons why the performance of glass cover is 105.75% higher for stepped-corrugated
stepped-corrugated solar still is better as compared to solar still than conventional solar still. The higher
the conventional solar still: operating temperature of the absorber plate, as well
as saline water, elevates the convective and radiative
. The absorber plate is almost parallel to glass cover; heat transfer rate. This can be easily depicted using
consequently, it has better absorption of solar enhanced values of heat transfer coefficients.
energy; Convective, evaporative and radiative heat transfer
. Due to corrugation on the absorber plate, contact coefficient is 35.27, 82.84 and 5.92% higher for
surface area between the plate and saline water is stepped-corrugated solar still. This shows that in
larger, which results in higher heat transfer stepped-corrugated solar still, the heat transfer rate
between them; is appreciably higher. The average energy efficiency
. Higher absorber plate temperature results in better is 31.48 and 8.76% for the stepped-corrugated and
heating of saline water in the basin; conventional solar still, respectively, which is
. The distance between the glass cover and saline 259.61% higher for stepped-corrugated solar still.
water surface in the basin is nearly constant, and Average exergy efficiency is 2.40% for stepped-corru-
gated still indicating its better ability of solar energy
utilisation as compared to conventional still. The
highest irreversibility is found in the absorber plate
for both solar stills; however, its value is lower for
stepped-corrugated solar still. These results illustrate
that stepped-corrugated still has better utilisation of
energy for heating and evaporation of saline water,
and hence it is more energy-efficient and productive
than conventional solar still.
Table 5 compares the productivity augmentation
for the present and other solar stills fitted with
either a stepped or corrugated absorber plate used
by several researchers. Tabulated results show that
the use of combined stepped-corrugated absorber is
advantageous as enhancement in productivity for this
solar still is worth mentioning. This arrangement
shows the biggest improvement in productivity
Figure 14. Hourly yield variation. (147.93%) as compared with many other passive,
Table 4. Average values of a performance parameter of solar stills over the complete span of testing.
active and hybrid solar still designs fitted with either a MATLAB program, these errors are brought close
stepped or corrugated absorber plate. to null, and an optimal saline water temperature cor-
rection factor is investigated. Figure 16 shows some
Distillate yield and solar still size iterations with estimated errors for different trials.
The optimal temperature correction factor has been
prediction
found as 1.2435 (16th iteration).
To predict the value of daily productivity for the pro- Then after, this estimated optimal temperature cor-
posed stepped-corrugated solar still under the climatic rection factor has been checked and verified for sev-
condition of Nagpur city on a particular day using the eral days for its accuracy, as shown in Figure 17.
MATLAB simulation program, it is necessary to Seeing that the variation is less than 8%, finally, the
reduce the error between simulation results and optimal temperature correction factor is fixed as
experimental results as low as possible. For this pur- 1.2435 to predict the saline water temperature in the
pose, two optimal correction factors namely tempera- basin on a given day.
ture correction factor and yield correction factor are
investigated using the MATLAB program.
Optimal yield correction factor
A similar procedure has been adopted to finalise the
Optimal temperature correction factor yield correction factor. After many successive iter-
In the beginning, days of the largest error (positive ations, the yield correction factor has been confirmed
and negative both) for saline water temperature are as 2.24 with variation in less than 9%, as shown in
identified. By executing several iterations in the Figure 18.
In this way, the optimal correction factor for tem-
perature and yield are finalised as 1.2435 and 2.24,
respectively. These values have been incorporated in
the equation of saline water temperature (equation
(5)) and hourly yield (equation (15)) to predict the
approximately correct saline water temperature and
productivity on a given day.
Table 6. Prediction of temperature and yield using a MATLAB program for winter climatic conditions at Nagpur city.
irradiation and wind velocity is taken for this date Table 7 indicates the category and description of
and fed to MATLAB program running with correc- measuring instruments used during experimentation.
tion factors (The average value for atmospheric It shows that all uncertainties are within the accept-
temperature, solar energy and wind velocity on able limit.
29 December 2019 was 20.7 C, 767.10 W/m2 and
1.11 m/s, respectively.) Table 6 illustrates the pre-
dicted values using the MATLAB program running
Economic analysis
with correction factors. The program predicts that in The aim of the economic analysis aims to estimate the
winter, and the developed stepped-corrugated solar economy of solar still when it is working to check its
still will provide a yield of 0.7526 i.e. 2.77 kg/m2/ commercial feasibility. The cost of distilling water
day. Therefore, for the requirement of 9.4 L potable obtained from solar still depends on its capital and
water per day for one family, the size of solar still running cost. The economic analysis of solar still is
required is 3.39 m2. carried out using the following assumptions, and the
equations can be carried out as follows:53,54
Assumptions used for economic analysis are as
Uncertainty analysis follows:
Uncertainty illustrates the quality of measurement
and measuring instruments. In this experimental a. The life of the solar still is 15 years.
work, we have assumed that the measurements are b. The annual maintenance cost is 15% of the annual
allocated consistently, and only uncertainty related cost
to the systematic error is considered. The standard c. The interest rate is 4% p.a.
uncertainty can be stated as52 d. The salvage value is 20% of initial investments on
a the components.
u ¼ pffiffiffi ð26Þ e. The total numbers of clear sunny days available at
3
Nagpur city are taken as 310.
Katekar and Deshmukh 15
Table 7. The uncertainty of measuring apparatus. Table 8. Comparison of economic analysis of conventional
and stepped-corrugated still.
Equipment Accuracy Range Uncertainty
Stepped-
K-type 0.01 C 20–130 C 1.73 C Conventional corrugated
thermocouple Parameters solar still solar still
PH meter 0.1 PH 0–14 PH 0.057 PH
TDS meter 1 ppm 0–990 ppm 0.577 ppm Annual cost (Rs./m2) 733.91 1008.17
Calibrated flask 20 ml 0–5000 ml 0.0230 ml Annual yield (kg/m2) 423 1048.97
Annual useful energy (KWh) 375.51 886.39
Annual cost (Rs./kg) 1.73 0.96
f. The selling price of water is considered as Rs. 1 Annual cost in kWh (Rs./KWh) 2.05 1.14
Payback time (months) 22 12
ið1 þ iÞn
Capital recovery factor ðCRFÞ ¼ ð27Þ
ð1 þ iÞn 1
The first annual cost of system ¼ ðCRFÞ P ð28Þ Table 9. The embodied energy of components of solar still.
Conventional Stepped-corrugated
Parameter solar still solar still
Net carbon dioxide ðCO2 Þ mitigation ðtons of CO2 Þ 105.75% higher for stepped-corrugated still than
over the lifetime conventional still.
. The average basin water temperature in
¼ ðEout n Ein Þ 1:58 103 ð41Þ
stepped-corrugated still is 54.1 C which is
19.67% higher than conventional still. However,
Carbon credit earned on a particular day, its maximum value is recorded
¼ ðEout n Ein Þ 1:58 103 7:07 74:01 as 64.5 C.
ð42Þ . The average absorber plate temperature
for stepped-corrugated solar still is 58.7 C
Assumed that carbon dioxide (CO2) has been which is 23.6% higher than conventional still.
merchandised at E7.07 per ton of CO2 mitigation The highest absorber plate temperature is recorded
(E1 ¼ 74.01). as 67.4 C.
. The average condenser glass cover temperature is
Carbon dioxide ðCO2 Þ emission during the 7.99% higher for stepped-corrugated still than con-
lifetime of the distillation unit ðkgÞ ð43Þ ventional still.
. The maximum and average energy efficiency for
¼ Ein 1:58
stepped-corrugated solar still is calculated as
64.18 and 31.48%, respectively. The average effi-
Ein
Energy payback time ðEPBTÞ ¼ ð44Þ ciency is 259.61% higher as compared with conven-
Eout tional solar still.
. The maximum and average exergy efficiency
Life cycle conversion efficiency
for stepped-corrugated solar still is 6.06 and
ðEout nÞ Ein ð45Þ 2.49%, respectively. The average exergy efficiency
LCCE ¼
Annual solar energy n is 417.25% higher as compared with conventional
solar still.
Using the above equations, environ-economic ana- . The average productivity of stepped-corrugated
lysis is carried out for both the solar stills, and results and conventional solar still is 3.38 and 1.36 kg/
are tabulated in Table 10. It shows that Rs. 5465.94 m2/day, respectively.
and Rs. 8949.31 carbon credits are earned for conven- . Economic analysis indicates that the annual cost
tional and stepped-corrugated solar still, respectively. of product water is Rs. 0.96 and payback time is
EPBT is found to be 0.58 and 0.36 years for conven- 12 months for stepped-corrugated solar still.
tional and stepped-corrugated solar still, respectively, . The environ-economic analysis states that EPBT is
which is significantly less for stepped-corrugated six months, and carbon credits earned are Rs.
solar still. 11,998.15 for steeped-corrugated solar still.
. The overall performance of stepped-corrugated still
is superior to conventional still as its absorber plate
Conclusions is almost parallel to glass cover; consequently, it
This paper illustrates the experimental investigations has better absorption of solar energy. The corruga-
of single-basin passive solar still fitted with a stepped- tion on the absorber plate provides a larger contact
corrugated absorber plate. Two experimental setups surface area between the plate and saline water
(conventional and stepped-corrugated) are fabricated which results in higher heat transfer between
and tested for several months. Based on recorded them. Higher absorber plate temperature results
experimental and simulation results, the following in better heating of saline water in the basin. The
conclusions are drawn: distance between the glass cover and saline water
surface in the basin is nearly constant, and it is
. The average temperature difference between saline considerably less than the conventional solar
water and condenser glass cover is found to be still; therefore, convection loss inside the
Katekar and Deshmukh 17
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1071–1082. a error in measuring instrument
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Katekar and Deshmukh 19