Mengoperasikan CNC Bubut PU 2013

BAB I
PENDAHULUAN

A. Spesifikasi Mesin

Mesin : Shenyang CAK 4085ni

Control : GSK980TDb
Software : Mastercam X4

Sistim koordinat pada mesin CNC Lathe:

Sumbu X adalah diameter benda kerja dimana,
X menjahui benda bernilai positif (+).
Sumbu Z adalah gerak memanjang dimana, Z
ke kanan bernilai positif (+).

B. KODE G
G00 : Rapid traverse (positioning)
G01 : Linier interpolation
G02 : CW arc interpolation
G03 : CCW arc interpolation
G04 : Dwell, exact stop
G05 : Three point arc interpolation
G6.2 : Ellipse interpolation (CW)
G6.3 : Ellipse interpolation (CCW)
G7.2 : Parabola interpolation (CW)
G7.3 : Parabola interpolation (CCW)
G12.1 : Polar coordinate interpolation

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G7.1 : Cylinder interpolation

G15 : Polar coordinate interpolation
G16 : Polar coordinate command
G17 : Plane selection command
G18 : Plane selection command
G19 : Plane selection command
G10 : Data input ON
G11 : Data input OFF
G20 : Input in inch
G21 : Input in metric
G28 : Reference point return
G30 : 2nd, 3rd, 4th reference point return
G31 : Skip function
G32 : Constant pitch thread cutting
G32.1 : Rigid thread cutting
G33 : Z tapping cycle
G34 : Thread cutting with variable lead
G36 : Automatic tool compensation X
G37 : Automatic tool compensation Z
G40 : Tool nose radius compensation cancel
G41 : Tool nose radius compensation left
G42 : Tool nose radius compensation right
G50 : Workpiece coordinate system setting
G65 : Macro program non modal call
G66 : Macro program modal call
G67 : Macro program modal call cancel
G71 : Axial roughing cycle (flute cycle)
G72 : Radial roughing cycle
G73 : Closed cutting cycle
G70 : Finishing cycle
G74 : Axial grooving cycle
G75 : Radial grooving cycle
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G76 : Multiple thread cutting cycle

G80 : Rigid tapping state cancel
G84 : Axial rigid tapping
G88 : Radial rigid tapping
G90 : Axial cutting cycle
G92 : Thread cutting cycle
G94 : Radial cutting cycle
G96 : Constant surface speed control
G97 : Constant surface speed control cancel
G98 : Feed perminute
G99 : Feed per revolution

C. Fungsi M

M00 : Program pause

M01 : Program optional stop
M03 : Spindle clock wise (CW)
M04 : Spindle counter clock wise (CCW)
*M05 : Spindle stop
M08 : Cooling ON
*M09 : Cooling OFF
M10 : Tailstock forward
M11 : Tailstock backeard
M12 : Chuck clamping
M13 : Chuck releasing
M14 : Spindle position control
*M15 : Spindle speed control
M20 : Spindle clamping
*M21 : Spindle releasing
M24 : The 2nd spindle position control
*M25 : The 2nd Spindle speed control
M32 : Lubricating ON
*M33 : Lubricating OFF

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*M50 : Spindle Orientation cancel

M51 : Spindle Orientate to no. 1 point
M52 : Spindle Orientate to no. 2 point
M53 : Spindle Orientate to no. 3 point
M54 : Spindle Orientate to no. 4 point
M55 : Spindle Orientate to no. 5 point
M56 : Spindle Orientate to no. 6 point
M57 : Spindle Orientate to no. 7 point
M58 : Spindle Orientate to no. 8 point
M63 : The 2nd spindle rotation CCW
M64 : The 2nd spindle rotation CC
*M65 : The 2nd spindle stop
*M41, M42, M43, M44 : Spindle automatic gear shifting

D. Struktur Sebuah Program CNC

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 Mengoperasikan CNC Bubut PU 2013

E. Diagram Alur Mesin CNC

1 Analiyse workpiece drawing and confirm

machining prosessing

2 Edit part programs and record into CNC

3 Test part program and execute trial run

4 Excute tool setting and set tool offsets

coordinates

5 Run part programs and machine workpiece

6 Check part dimension and modify part

programs and compensations

7 The machining ends and the workpiece is

formed

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