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Service

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e

Workshop Manual
nl

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du

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ab
T-Cross 2019 ➤

ility
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Driver assist systems
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Edition 02.2019

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Service Department. Technical Information


Service
List of Workshop Manual Repair Groups

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
Repair Group o
ir se
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tee
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00 - Technical data ss
a ac

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98 - Assist systems

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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright © 2019 Volkswagen AG, Wolfsburg D4B8090DB77


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

Contents

00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety measures when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 1
1.2 Safety precautions when using testers and measuring instruments during a road test . . . . 1
2 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Rulesswfor n AG. Volkswage.n.A.G.d.o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
agecleanliness 2
lk es n
2.2 d bGeneral
yV
o
information . . . . . . . . o.t .gu. a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
e ra
2.3horis Contact corrosion . . . . . . . . . . . . . . .nte. e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
t o
ss
2.4
au Routing and attachment of lines . . . . . . .r a.c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ce
le

98 - Assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
un

pt
an
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1 Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
erm

ab
ility
1.1 Overview of fitting locations - senders, sensors and control units in front area of vehicle . . 4
ot p

wit
is n

1.2 Overview of fitting locations - senders, sensors and control units in centre section of

h re
vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ole,

spec
1.3 Overview of fitting locations - senders, sensors and control units in rear section of vehicle
urposes, in part or in wh

........................................................................ 6

t to the co
2 Senders/Sensors/Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Removing and installing rear parking aid senders G203 / G204 / G205 / G206 . . . . . . . . 8
2.2 Removing and installing front parking aid senders G252 / G253 / G254 / G255 . . . . . . . . rrectne 10
2.3 Removing and installing front park assist steering sender G568 / G569 . . . . . . . . . . . . . . 12
ss

2.4 Removing and installing rear park assist steering sender G716 / G717 . . . . . . . . . . . . . . 12
o
cial p

f in

2.5 Removing and installing rear parking aid warning buzzer H15 . . . . . . . . . . . . . . . . . . . . . . 14
form
mer

2.6 Removing and installing front parking aid warning buzzer H22 . . . . . . . . . . . . . . . . . . . . 14
atio
m

2.7 Removing and installing adaptive cruise control unit J428 . . . . . . . . . . . . . . . . . . . . . . . . 15


o

n
c

i
or

2.8 Removing and installing parking aid control unit J446 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16


thi
te

sd
a

2.9 Removing and installing bracket for parking aid control unit J446 . . . . . . . . . . . . . . . . . . 17
iv

o
pr

cum

2.10 Assembly overview - blind spot monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17


r
fo

en
ng

2.11 Removing and installing blind spot monitor control unit J1086 / J1087 . . . . . . . . . . . . . . . . 18
t.
yi Co
op py
2.12 Removing and installing blind spot monitor warning lamp in exterior mirror K303 / K304
t. C rig
gh ht
........................................................................ 19
pyri by
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2.13
Prote
cted Removing and installing reversing camera R189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AG.
agen
19
2.14 Assembly overview - front camera for assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.15 Removing and installing front camera for driver assist systems R242 . . . . . . . . . . . . . . . . 20
3 Adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 Components of adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Calibrating adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Parking aid/Park Assist system/Autonomous parking system . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Components of parking aid/park Assist system/autonomous parking system . . . . . . . . . . 27
5 Blind Spot Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1 Assembly overview - Blind Spot Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 Reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1 Components of reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7 Front camera for assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.1 Components of front camera for assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.2 Calibrating front camera for driver assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Contents i
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
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ii Contents
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

00 – Technical data
1 Safety information
(VRL012682; Edition 02.2019)
⇒ “1.1 Safety measures when genworking on
AG. Volksw vehicles
agen AG d with a start/
stop system”, page 1 Volkswa oes
not
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⇒ “1.2 Safety precautions
ris
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when using testers and measuring
an
tee in‐
ho
struments during
au
t a road test”, page 1 or
a
ss c
1.1 Safety measures when working on vehicles with a start/stop system

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Risk of injury due to unexpected engine start
erm

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If the vehicle’s start/stop system is activated, the engine can start

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unexpectedly. A message in the dash panel insert indicates

h re
whether the start/stop system is activated.
hole

spec
es, in part or in w

– Deactivate start/stop system by switching off the ignition.

t to the co
rrectness of i
1.2 Safety precautions when using testers and measuring instruments during
l purpos

a road test
nform
ercia

Risk of injury caused by unsecured testing and measuring instru‐


m

at
ments
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c

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When the front passenger airbag is triggered in an accident, in‐


or

his
e

sufficiently secured testing and measuring instruments become


at

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dangerous projectiles.
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– Secure testing and measuring instruments on the rear seat.


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– Have a second person operate the test and measuring equip‐ by c lksw
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1. Safety information 1
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

2 Repair instructions
⇒ “2.1 Rules for cleanliness”, page 2
⇒ “2.2 General information”, page 2
⇒ “2.3 Contact corrosion”, page 2
⇒ “2.4 Routing and attachment of lines”, page 2

2.1 Rules for cleanliness


Even slight soiling can cause faults. The following rules regarding
cleanliness must therefore be observed when work is being car‐
ried out:
♦ Thoroughly clean all connections/inspection holes and corre‐
sponding surrounding areas before disconnecting/opening
them.
♦ Seal open pipes and connections immediately with clean
plugs for example from the engine bung set - VAS 6122- .
♦ Place removed parts on a clean surface. Cover with lint-free
cloths only.
♦ If repair work cannot be performed immediately, carefully cov‐
er or seal components.
♦ Install only clean parts; do not remove new parts from pack‐
aging until immediately before installing.
n AG.Do
Volknot
swaguse parts that
en AG
have been stored outside their lkswage
packaging (e.g. in tool dboxes).
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♦ If system is open, do not
or
ise work with compressed air. nte
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♦ Protect disconnected
ss electrical connectors from dirt and water,
a c
and reconnect them only when dry.
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2.2 General information


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♦ For the applicable current flow diagrams, refer to ⇒ Current


wit

flow diagrams, Electrical fault finding and Fitting locations.


is n

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2.3 Contact corrosion


spec
urposes, in part or in wh

t to the co

Contact corrosion can occur if unsuitable fasteners (bolts, nuts,


washers, etc.) are used.
rrectne

For this reason, only connecting elements with a special surface


coating have been fitted.
s

In addition, rubber, plastic and adhesives are made of non-con‐


s o
cial p

ductive materials.
f inform
mer

If there is any doubt about the suitability of parts, a general rule


atio

is to use new parts ⇒ Electronic Parts Catalogue .


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Observe the following:


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♦ Use only genuine parts as these have been tested and are
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compatible with aluminium.


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♦ The use of genuine parts is always recommended. t. Cop py
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♦ Damage resulting from contact corrosion is not covered by the yri
p by
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warranty.
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2.4 Routing and attachment of lines


♦ To prevent interchanging and to maintain the original installa‐
tion position, mark the fuel, hydraulic system, vacuum and
ACF system lines or any electrical wires for example prior to
removal. Make sketches or take photographs if necessary.

2 Rep. gr.00 - Technical data


AG. Volkswagen AG d
ksw
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not
T-Cross 2019 ➤
ol
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ise nte
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♦ To
s auavoid damaging pipes and wires, ensure adequatera
c clear‐
ance
s from all moving or hot components in the engine com‐

ce
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partment on account of the confined space.


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2. Repair instructions 3
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

98 – Assist systems
1 Locations
⇒ “1.1 Overview of fitting locations - senders, sensors and control
units in front area of vehicle”, page 4
⇒ “1.2 Overview of fitting locations - senders, sensors and control
units in centre section of vehicle”, page 5 AG. Volkswagen AG d
agen oes
ksw
⇒ “1.3 Overview of fitting locations - senders, sensors and control by V ol not
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ara
units in rear section of vehicle”, page 6 rised
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1.1 Overview of fitting locations - senders, sensors and control units in front
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area of vehicle

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1 - Adaptive cruise control unit
ot p

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- J428-
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❑ Adaptive cruise control

spec
⇒ page 22
urposes, in part or in wh

t to the co
❑ Removing and installing
⇒ page 15
❑ Adjusting ⇒ page 22

rrectne
2 - Front inner left parking aid
sender - G254-

ss o
❑ Parking aid/Park Assist
cial p

f in
system/Autonomous

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parking system

atio
⇒ page 27
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c

❑ Removing and installing

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⇒ page 10
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3 - Front left parking aid sender

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- G255- yi
t.
Co
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❑ Parking aid/Park Assist
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system/Autonomous
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parking system
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⇒ page 27 Prote AG.

❑ Removing and installing


⇒ page 10
4 - Front left sender for park
assist steering on left side of
vehicle - G568-
❑ Park Assist system/Au‐
tonomous parking sys‐
tem ⇒ page 27
❑ Removing and installing
⇒ page 12
5 - Front centre right parking
aid sender - G253-
❑ Parking aid/Park Assist
system/Autonomous
parking system ⇒ page 27
❑ Removing and installing ⇒ page 10
6 - Front right parking aid sender - G252-
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 27
❑ Removing and installing ⇒ page 10

4 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

7 - Front right sender for park assist steering on right side of vehicle - G569-
❑ Park Assist system/Autonomous parking system ⇒ page 27
❑ Removing and installing ⇒ page 12
AG. Volkswagen AG d
agen oes
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1.2 Overview of fitting locations - senders, sensors and control units in centre
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1 - Blind Spot Monitor warning
erm

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lamp in right exterior mirror -

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K304-

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❑ Blind Spot Monitor
hole

spec
⇒ page 28
es, in part or in w

❑ Removing and installing

t to the co
⇒ page 19
2 - Front camera for driver as‐

rrectness of i
sist systems - R242-
l purpos

❑ Front camera for assist


systems ⇒ page 30
❑ Removing and installing

nform
ercia

⇒ page 20
m

at
❑ Calibrating ⇒ page 30
om

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3 - Blind Spot Monitor warning

his
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lamp in left exterior mirror -


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K303-
p

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❑ Blind Spot Monitor


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⇒ page 28 Cop py
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❑ Removing and installing
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⇒ page 19 by c lksw
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4 - Parking aid button - E266-
❑ Parking aid
⇒ page 27
❑ Removing and installing
⇒ Electrical system;
Rep. gr. 96 ; Controls;
Overview of fitting loca‐
tions - controls in centre
console
5 - Park assist steering button
- E581-
❑ Park assist steering
⇒ page 27
❑ Removing and installing ⇒ Electrical system; Rep. gr. 96 ; Controls; Overview of fitting locations - controls
in centre console
6 - Parking aid control unit - J446-
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 27
❑ Removing and installing ⇒ page 16
7 - Front parking aid warning buzzer - H22-
❑ At foot well cover on driver side
❑ Parking aid ⇒ page 27
❑ Removing and installing ⇒ page 14
8 - Adaptive cruise control button - E357-
❑ Integrated in multifunction buttons on left in steering wheel - E440-
❑ Adaptive cruise control ⇒ page 22

1. Locations 5
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019
❑ Removing and installing ⇒ Communication; Rep. gr. 91 ; Multifunction steering wheel; Removing and
installing multifunction buttons in steering wheel -E441- / -E440- .

1.3 Overview of fitting locations - senders, sensors and control units in rear
section of vehicle

1 - Rear parking aid warning


buzzer - H15-
❑ Parking aid
⇒ page 27
AG. Volkswagen AG d
❑ Removing and installing agen oes
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⇒ page 14 d by gu
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2 - Rear left park assist steer‐ auth eo
ra
ing sender - G716- ss c

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❑ Park assist steering
un

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⇒ page 27
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❑ Removing and installing

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⇒ page 12

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3 - Blind spot monitor control
ole,

spec
unit 2 - J1087-
urposes, in part or in wh

❑ Blind Spot Monitor

t to the co
⇒ page 28
❑ Removing and installing

rrectne
⇒ page 18
4 - Rear left parking aid sender

ss
- G203-

o
cial p

f i
❑ Parking aid, parallel

nform
parking assistance
mer

⇒ page 27

atio
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❑ Removing and installing
c

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⇒ page 8
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5 - Rear centre parking aid


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sender - G204-
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❑ Parking aid, parallel Cop py
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parking assistance yri
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⇒ page 27 cop Vo
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❑ Removing and installing Prote AG.
⇒ page 8
6 - Rear right park assist steer‐
ing sender - G717-
❑ Park assist steering ⇒ page 27
❑ Removing and installing ⇒ page 12
7 - Blind spot monitor control unit - J1086-
❑ Blind Spot Monitor ⇒ page 28
❑ Removing and installing ⇒ page 18
8 - Rear right parking aid sender - G206-
❑ Parking aid, parallel parking assistance ⇒ page 27
❑ Removing and installing ⇒ page 8
9 - Rear centre left parking aid sender - G205-
❑ Parking aid, parallel parking assistance ⇒ page 27
❑ Removing and installing ⇒ page 8

6 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

10 - Reversing camera - R189-


❑ Reversing camera system ⇒ page 29
❑ Removing and installing ⇒ page 19

AG. Volkswagen AG d
agen oes
olksw not
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1. Locations 7
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

2 Senders/Sensors/Control units
⇒ “2.1 Removing and installing rear parking aid senders G203 /
G204 / G205 / G206 ”, page 8
⇒ “2.2 Removing and installing front parking aid senders G252 /
G253 / G254 / G255 ”, page 10
⇒ “2.3 Removing and installing front park assist steering sender
G568 / G569 ”, page 12
⇒ “2.4 Removing and installing rear park assist steering sender
G716 / G717 ”, page 12
⇒ “2.5 Removing and installing rear parking aid warning buzzer
H15 ”, page 14
⇒ “2.6 Removing and installing front parking aid warning buzzer
H22 ”, page 14
⇒ “2.7 Removing and installing adaptive cruise control unit J428
”, page 15
Volkswa
⇒ “2.8 Removing and installing parking agaid
en Acontrol
G. unit J446
gen AG
doe”,
ksw s no
page 16 by Vol t gu
a d ran
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⇒ “2.9 Removing and installing
ho
ri bracket for parking aid control unit tee
ut or
J446 ”, page 17 ss
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⇒ “2.10 Assembly overview - blind spot monitor”, page 17


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⇒ “2.11 Removing and installing blind spot monitor control unit
erm

J1086 / J1087 ”, page 18 ab


ility
ot p

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⇒ “2.12 Removing and installing blind spot monitor warning lamp
, is n

h re
in exterior mirror K303 / K304 ”, page 19
hole

spec

⇒ “2.13 Removing and installing reversing camera R189 ”,


es, in part or in w

t to the co

page 19
⇒ “2.14 Assembly overview - front camera for assist systems”,
page 19
rrectness of i

⇒ “2.15 Removing and installing front camera for driver assist


l purpos

systems R242 ”, page 20

2.1 Removing and installing rear parking aid


nform
ercia

senders -G203- / -G204- / -G205- / -


m

at
om

io

G206-
n
c

in t
or

his
ate

Removing
do
priv

cum
or

– Switch off ignition and all electrical consumers.


f

en
ng

t.
yi Co
op
– Keep the ignition key outside the vehicle to prevent the ignition C py
t. rig
from being switched on unintentionally.
gh ht
pyri by
Vo
co lksw
by
Outer left sender Prote
cted AG.
agen

– Grasp behind bumper cover from below, and push the two
locking lugs in -direction of arrow A-.
– At the same time, press sender -1- all the way from outside
towards inside.
– Release and separate electrical connector -2-.

8 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

Centre left sender


– On vehicles with petrol engine, remove rear left underbody
cladding -3- ⇒ General body repairs, exterior; Rep. gr. 66 ;
Underbody cladding; Overview of fitting locations - underbody
cladding .

– Grasp behind bumper cover from below, and push the two
locking lugs in -direction of arrow A-. agen
AG. Volkswagen AG d
oe w s no
olks t gu
– At the same time, press sender -1- all the way
ed
by from outside
V
ara
towards inside. ho
ris nte
eo
t
au ra
– Release and separate electrical connector
ss -2-. c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Centre right sender
– Remove rear right underbody cladding -1- ⇒ General body

rrectness of i
repairs, exterior; Rep. gr. 66 ; Underbody cladding; Overview
of fitting locations - underbody cladding .
l purpos

– Remove spreader rivets -arrows- on rear bumper cover -2-.

nform
ercia

– Grasp behind bumper cover from below, and push the two
locking lugs in -direction of arrow A-.
m

a
com

tio
– At the same time, press sender -1- all the way from outside
n in
r

towards inside.
te o

thi
s
iva

do

– Release and separate electrical connector -2-.


r
rp

cum
fo

en
ng

t.
yi
Outer right sender
Co
Cop py
t. rig
gh
– Remove rear right underbody cladding -1- ⇒ General body
ht
pyri by
Vo
repairs, exterior; Rep. gr. 66 ; Underbody cladding; Overview
co lksw
by
cted agen
of fitting locations - underbody cladding . Prote AG.

– On vehicles with diesel engine, remove spreader rivets


-arrows- on rear bumper cover -2-.

2. Senders/Sensors/Control units 9
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Grasp behind bumper cover from below, and push the two
locking lugs in -direction of arrow A-.
– At the same time, press sender -1- all the way from outside
towards inside.
– Release and separate electrical connector -2-.
Installing
Install in reverse order of removal, observing the following:

NOTICE
Malfunctions through incorrect or damaged isolation agen ring.
AG. Volkswagen AG d
oes
lksw not
– Do not turn isolation ring on sender head.
d byV
o gu
ara
e nte
– Replace incorrect or damaged isolation
thoris
ring. eo
au ra
c
ss

ce
le
un

pt
– Check isolation ring -3- on sender -1- for damage and renew

an
d
itte

if necessary.

y li
rm

ab
pe

ility
– Push electrical connector -2- on sender -1- and engage.
ot

wit
, is n

– Install sender -1- into bracket.

h re
hole

spec
– When inserting the sender in the sender retainer, make sure
es, in part or in w

that the isolation ring is seated correctly on the sender head.

t to the co
• Both locking lugs of sender retainer must audibly engage
when installing the sender.

rrectness of i
l purpos

nform
ercia

2.2 Removing and installing front parking


m

aid senders -G252- / -G253- / -G254- / -


a
com

tion in
G255-
r
te o

thi
s
iva

do

Removing
r
rp

cum
fo

– Switch off ignition and all electrical consumers.


en
ng

t.
yi Co
op
– Keep the ignition key outside the vehicle to prevent the ignition
C py
ht. rig
from being switched on unintentionally.
rig ht
py by
co Vo
by lksw
cted
Outer senders
agen
Prote AG.

The outer front parking aid senders can be removed and installed
without the need to remove the bumper cover.
– Detach front section of wheel housing liner; do not remove
wheel housing liner completely ⇒ General body repairs, ex‐
terior; Rep. gr. 66 ; Wheel housing liner; Removing and
installing front wheel housing liner .
– Press both locking lugs in direction of arrow -A- and, at same
time, press in sender -1- from outside in.
– Release and separate electrical connector -2-.

10 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

Inner senders
– All vehicles apart from R-Line: Release cover -2- for parking
aid sender at rear ends in direction of -arrow-.
– All vehicles apart from R-Line: Pull off cover -2- forwards from
parking aid sender -1-.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

– Reach through openings in front air intake grille and push both

pt
an
d

retaining tabs on bracket -2- in direction of -arrow-.


itte

y li
rm

ab
pe

– At the same time, press sender -1- all the way from outside

ility
ot

towards inside.

wit
, is n

h re
– Guide out parking aid senders -1- from front bumper cover.
hole

spec
es, in part or in w

– Release and separate electrical connector -3-.

t to the co
• Pull electrical connector -3- in a straight line off parking aid
sender -1-.
rrectness of i
Installing
l purpos

Install in reverse order of removal, observing the following:


nform
ercia

NOTICE
m

Malfunctions through incorrect or damaged isolation ring.


com

tion in

– Do not turn isolation ring on sender head.


r
te o

thi

– Replace incorrect or damaged isolation ring.


s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Outer senders t. Cop py
rig
gh ht
– Check isolation ring -3- on sender -1- for damage and renew pyri by
Vo
co
if necessary.
by lksw
cted agen
Prote AG.
– Push electrical connector -2- on sender -1- and engage.
– Install sender -1- into bracket.
– When inserting the sender in the sender retainer, make sure
that the isolation ring is seated correctly on the sender head.
• Both locking lugs of sender retainer must audibly engage
when installing the sender.

2. Senders/Sensors/Control units 11
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

Inner senders
– Check isolation ring -1- on sender -2- for damage and renew
if necessary.
– Push electrical connector -3- in straight line on sender -2- and
engage.
– Install sender -2- into bracket.
– When inserting the sender in the sender retainer, make sure
that the isolation ring is seated correctly on the sender head.
• Both locking lugs of sender retainer must audibly engage
when installing the sender.

2.3 Removing and installing front park as‐


sist steering sender -G568- / -G569-
Removing
– Switch off ignition and all electrical consumers.
– Keep the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Detach front section of wheel housing liner; do not remove
wheel housing liner completely ⇒ General body repairs, ex‐
terior; Rep. gr. 66 ; Wheel housing liner; Removing and
installing front wheel housing liner .
– Press both locking lugs in direction of arrow -A- and, at same
time, press in sender -1- from outside in.
– Release and separate electrical connector -2-.
Installing
Install in reverse order of removal, observing
agen
AG. Vothe
lkswfollowing:
agen AG
do
ksw es n
Vol ot g
by ua
NOTICE ris
ed ran
tee
tho or
Malfunctions throughs aincorrect or damaged
u isolation ring. ac
s
– Do not turn isolation ring on sender head.
ce
e
nl

pt
du

– Replace incorrect or damaged isolation ring.


an
itte

y li
erm

ab
ility
ot p

wit

– Check isolation ring -3- on sender -1- for damage and renew
, is n

h re

if necessary.
hole

spec

– Push electrical connector -2- on sender -1- and engage.


es, in part or in w

t to the co

– Install sender -1- into bracket.


– When inserting the sender in the sender retainer, make sure
rrectness of i

that the isolation ring is seated correctly on the sender head.


l purpos

• Both locking lugs of sender retainer must audibly engage


when installing the sender.
nf
ercia

orm
m

atio
om

n in
or c

2.4 Removing and installing rear park assist


thi
te

sd
iva

steering sender -G716- / -G717-


o
r
rp

cu
o

m
f

en
ng

Removing
t.
yi Co
Cop py
t. rig
– Switch off ignition and all electrical consumers. opyri
gh by
Vo
ht
c
– Keep the ignition key outside the vehicle to prevent the ignition
by lksw
cted agen
Prote
from being switched on unintentionally.
AG.

12 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

Left sender
– Grasp behind bumper cover from below, and push the two
locking lugs in -direction of arrow A-.
– At the same time, press sender -1- all the way from outside
towards inside.
– Release and separate electrical connector -2-.

Right sender, vehicles with petrol engine


– Remove rear right underbody cladding -1- ⇒ General body
repairs, exterior; Rep. gr. 66 ; Underbody cladding; Overview
of fitting locations - underbody cladding .

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
– Grasp behind bumper cover from below, hor and push the two eo
ut
locking lugs in -direction of arrow A-.
ss a ra
c

ce
e

– At the same time, press sender -1- all the way from outside
nl

pt
du

an
towards inside.
itte

y li
erm

ab
– Release and separate electrical connector -2-.

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Right sender, vehicles with diesel engine


l purpos

– Detach rear section of wheel housing liner; do not remove


wheel housing liner completely ⇒ General body repairs, ex‐
nform
ercia

terior; Rep. gr. 66 ; Wheel housing liner; Removing and


m

installing front wheel housing liner .


at
om

ion
c

– Press both locking lugs in direction of arrow -A- and, at same


in t
or

time, press in sender -1- from outside in.


his
ate

do
priv

– Release and separate electrical connector -2-.


um
for

en
ng

t.
Installing
yi Co
Cop py
t. rig
Install in reverse order of removal, observing the following:
gh ht
pyri by
Vo
o
by c lksw
cted agen
NOTICE Prote AG.

Malfunctions through incorrect or damaged isolation ring.


– Do not turn isolation ring on sender head.
– Replace incorrect or damaged isolation ring.

2. Senders/Sensors/Control units 13
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Check isolation ring -3- on sender -1- for damage and renew
if necessary.
– Push electrical connector -2- on sender -1- and engage.
– Install sender -1- into bracket.
– When inserting the sender in the sender retainer, make sure
that the isolation ring is seated correctly on the sender head.
• Both locking lugs of sender retainer must audibly engage
when installing the sender.

2.5 Removing and installing rear parking aid


warning buzzer - H15-
Removing
– Switch off ignition and all electrical consumers.
AG. Volkswagen AG d
– Keep the ignition key outside the vehicle to prevent the ignition lksw
agen oes
not
from being switched on unintentionally. by Vo gu
ara
d
rise nte
– Remove luggage compartment side trim (right-side) ⇒ Gen‐ utho eo
ra
eral body repairs, interior; Rep. gr. 70 ; Luggage compartment
ss a c
trims; Removing and installing luggage compartment side

ce
e
nl

pt
trim .
du

an
itte

y li
– Remove spreader rivets -1- and -3-.
erm

ab
ility
ot p

– Remove rear parking aid warning buzzer - H15- -4-.

wit
, is n

h re
– Release and separate electrical connector -2-.
hole

spec
es, in part or in w

Installing

t to the co
Install in reverse order.

rrectness of i
l purpos

nform
mercia

2.6 Removing and installing front parking

at
om

ion
c

aid warning buzzer - H22- in t


or

his
ate

do
riv

⇒ “2.6.1 Removing and installing front parking aid warning buzzer


p

cum
or

H22 , LHD vehicles”, page 14


f

en
ng

t.
yi Co
⇒ “2.6.2 Removing and installing front parking aid warning buzzer Cop py
H22 , RHD vehicles”, page 15
t. rig
gh ht
pyri by
Vo
co
2.6.1 Removing and installing front parking
by lksw
cted agen
Prote AG.

aid warning buzzer - H22- , LHD vehi‐


cles
Removing
– Switch off ignition and all electrical consumers.
– Keep the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.

14 Rep. gr.98 - Assist systems


AG. Volkswagen AG d
agen oes
ksw
gu T-Cross 2019 ➤
ol not
byV a
rised
Driver assist systems r-anEdition
tee 02.2019
ho
aut or
a
– Working from the driver footwell, use
ss a suitable screwdriver to c

ce
le
push front parking aid warning buzzer - H22- -2- in

un

pt
-direction of arrow- out of mounting.

an
d
itte

y li
erm

ab
– Remove front parking aid warning buzzer - H22- -2-.

ility
ot p

wit
– Release and separate electrical connector -1-.

is n

h re
ole,
Installing

spec
urposes, in part or in wh
Install in reverse order.

t to the co
rrectness
2.6.2 Removing and installing front parking

o
cial p

f in
aid warning buzzer - H22- , RHD vehi‐

form
mer

cles

atio
om

n
c

i
or

n
Removing

thi
te

sd
va

– Switch off ignition and all electrical consumers.


i

o
pr

cum
r
fo

– Keep the ignition key outside the vehicle to prevent the ignition

en
ng

t.
yi Co
from being switched on unintentionally. . Cop py
rig
ht ht
– Remove dash panel trim on driver side ⇒ General body re‐
rig by
opy Vo
pairs, interior; Rep. gr. 68 ; Compartments/covers; Removing by c lksw
cted agen
and installing dash panel trim on driver side .
Prote AG.

– Use a screwdriver to push front parking aid warning buzzer -


H22- -1- in -direction of arrow- out of mounting.
– Remove front parking aid warning buzzer - H22- -1-.
– Release and separate electrical connector -2-.
Installing
Install in reverse order.

2.7 Removing and installing adaptive cruise


control unit - J428-

Note

If the automatic distance control unit - J428- is renewed, start the


respective function ⇒ Vehicle diagnostic tester.

Removing
– Remove VW emblem from radiator grille ⇒ General body re‐
pairs, exterior; Rep. gr. 66 ; Lettering and emblems; Removing
and installing emblems at vehicle front .

2. Senders/Sensors/Control units 15
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Release locking lugs -2-.


– At the same time, swing adaptive cruise control unit - J428-
-1- in -direction of arrow- out of radiator grille until the electrical
connector is accessible.
– Release and disconnect connector on adaptive cruise control
unit - J428- -1-.
Installing
Install in reverse order of removal, observing the following:
– The adaptive cruise control unit - J428- must be
n AG. Volkheard
swagento
AGen‐
wage does
gage firmly in radiator grille. Volks not
g by ua
ed ran
– Adjust adaptive cruise control
ho
ris ⇒ page 22 . tee
t or
au ac
ss
2.8 Removing and installing parking aid

ce
e
nl

pt
du

control unit - J446-

an
itte

y li
erm

ab
⇒ “2.8.1 Removing and installing parking aid control unit J446 ,

ility
ot p

left-hand drive vehicle”, page 16

wit
, is n

h re
hole

⇒ “2.8.2 Removing and installing parking aid control unit J446 ,

spec
RHD vehicle”, page 16
es, in part or in w

t to the co
2.8.1 Removing and installing parking aid
control unit - J446- , left-hand drive ve‐

rrectness of i
hicle
l purpos

Note
nf
ercia

orm
m

atio
If the parking aid control unit - J446- is renewed, start the respec‐
om

tive function ⇒ Vehicle diagnostic tester.


n in
or c

thi
te

sd
iva

Removing
o
r
rp

cu
o

m
f

– Switch off ignition and all electrical consumers.


en
ng

t.
yi Co
op py
– Keep the ignition key outside the vehicle to prevent the ignition t. C rig
gh ht
from being switched on unintentionally. yri
p by
co Vo
by lksw
cted
– Release and disconnect electrical connectors -3- and -4-.
agen
Prote AG.

– Release retainer on bracket in direction of -arrow-.


– Remove parking aid control unit - J446- -1- downwards from
bracket.
Installing
Install in reverse order.

2.8.2 Removing and installing parking aid


control unit - J446- , RHD vehicle

Note

If the parking aid control unit - J446- is renewed, start the respec‐
tive function ⇒ Vehicle diagnostic tester.

16 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

Removing
– Switch off ignition and all electrical consumers.
– Keep the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
. Volkswagen AG
gen AG does
– Remove glove compartment ⇒ General body repairs, interior;Vol
ksw
a
not
Rep. gr. 68 ; Compartments/covers; Removing and installing
ed by gu
ara
glove compartment . ho
ris nte
eo
t
au ra
– Release and disconnect connectors -1-. ss c

ce
e
nl

pt
– Release and pull out spreader clip -3-.

du

an
itte

y li
– Remove parking aid control unit - J446- -1- from support for

erm

ab
ility
dash panel central tube.

ot p

wit
, is n
Installing

h re
hole

spec
Install in reverse order.
es, in part or in w

t to the co
rrectness of i
l purpos

2.9 Removing and installing bracket for


parking aid control unit - J446-

nform
mercia

at
Removing
om

ion
c

in t
r

– Remove onboard supply control unit - J519- ⇒ Electrical sys‐


o

his
e

tem; Rep. gr. 97 ; Control units; Removing and installing


at

do
riv

onboard supply control unit - J519- .


p

cum
for

en
g

– If installed: remove parking aid control unit - J446- / park assist


n

t.
yi Co
op
steering control unit - J791- ⇒ page 16 . C py
t. rig
gh ht
yri
– Remove any fuse and relay carriers from bracket -1- that may
p by
o Vo
by c lksw
be installed depending on equipment level. Prote
cted AG.
agen

– Release fasteners -arrows- in bracket for onboard supply con‐


trol unit -2-.
– Remove bracket -1- downwards in direction of -arrow B- from
bracket for onboard supply control unit -2-.
Installing
Install in reverse order.

2.10 Assembly overview - blind spot monitor

2. Senders/Sensors/Control units 17
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

1 - Blind spot monitor control


unit 2 - J1087-
❑ Slave agen
AG. Volkswagen AG d
oes
lksw not
❑ Removing and installing by Vo gu
ara
⇒ page 18 rise
d
nte
tho eo
u
2 - Bracket ss a ra
c
❑ Removing and installing

ce
le
un

pt
⇒ page 18

an
d
itte

y li
rm

ab
3 - Electrical connector
pe

ility
ot

wit
4 - Bolt
, is n

h re
❑ 2.5 Nm
hole

spec
es, in part or in w

5 - Bracket

t to the co
❑ Removing and installing
⇒ page 18

rrectness of i
6 - Blind spot monitor control
unit - J1086-
l purpos

❑ Master
❑ Removing and installing

nform
ercia

⇒ page 18
m

a
com

ti
7 - Bolt

on in
r
te o

❑ 2.5 Nm

thi
s
iva

do
8 - Electrical connector
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.11 Removing and installing blind spot mon‐


itor control unit -J1086- / -J1087-
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1410-

18 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

Note

♦ If the blind spot monitor control unit -J1086- / -J1087- is re‐


newed, start the respective function ⇒ Vehicle diagnostic test‐
er.
♦ Removal and installation
agen are
AG. Volksdescribed
wagen AG for the left side. Re‐
do
moval and installation
yV
olks
w
on the right side are
es n
oanalogous.
tg
b ua
ed ran
oris tee
Removing
au
th or
ac
ss
– Remove rear bumper cover ⇒ General body repairs, exterior;

ce
e
nl

pt
Rep. gr. 63 ; Rear bumper; Removing and installing bumper
du

an
itte

cover .

y li
erm

ab
ility
– Release and separate electrical connector -5-.
ot p

wit
, is n

– Unscrew bolt -2-.

h re
hole

spec
– Release retaining lugs -1- on bracket -4-.
es, in part or in w

t to the co
– Pull blind spot monitor control unit 2 - J1087- -3- in direction
of -arrow A- out of bracket -4-.
– Pull out holder -4- from guide profile in direction of -arrow B-.

rrectness of i
Installing
l purpos

Install in reverse order of removal, observing the following: nf


ercia

orm
m

atio

Note
om

n in
or c

thi

A static calibration of the blind spot monitor control unit -J1086- /


te

sd
a

-J1087- is not required anymore.


iv

o
r
rp

cu
o

m
f

en
ng

t.
Specified torques
yi Co
Cop py
ht. rig
♦ ⇒ “2.10 Assembly overview - blind spot monitor”, page 17
rig ht
py by
co Vo
by lksw
cted agen
Prote
2.12 Removing and installing blind spot mon‐
AG.

itor warning lamp in exterior mirror -


K303- / -K304-
The warning lamp for Blind Spot Monitor -K303- / -K304- is inte‐
grated into the mirror glass and cannot be renewed individually.
– Removing and installing mirror glass ⇒ General body repairs,
exterior; Rep. gr. 66 ; Exterior mirror; Removing and installing
mirror glass .

2.13 Removing and installing reversing cam‐


era - R189-
The reversing camera - R189- is integrated in the rear lid handle
button. The reversing camera - R189- and the handle button can‐
not be separated. In the event of damage, the complete handle
button with reversing camera must be renewed.
– Removing and installing rear lid handle button ⇒ General body
repairs, exterior; Rep. gr. 55 ; Rear lid; Removing and instal‐
ling operating mechanism .

2.14 Assembly overview - front camera for assist systems

2. Senders/Sensors/Control units 19
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

1 - Cover trim
2 - Front camera for driver as‐
sist systems - R242-
❑ Removing and installing
⇒ page 20
❑ Conditions in which
front camera for assist
systems needs to be
calibrated ⇒ page 30
3 - Lens trim
❑ With windscreen heater
for front sensors - Z113-
for front camera for driv‐
er assist systems -
R242-
❑ Removing and installing
⇒ page 20
AG. Volkswagen AG d
agen
4 - Retaining plate olksw
oes
not
byV gu
ara
❑ Cannot be separated rised
nte
from windscreen ut
ho eo
ra
s a c
s
5 - Retaining clip

ce
le
un

pt
❑ Renew after each re‐

an
d
itte

y li
moval
rm

ab
pe

ility
6 - Retaining clip
ot

wit
, is n

❑ Renew after each re‐

h re
hole

moval

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
2.15 Removing and installing front camera
com

for driver assist systems - R242- tion in


r
te o

thi
s
iva

do

Special tools and workshop equipment required


r
rp

cum
fo

en
g

♦ Cleaning solution ⇒ Electronic parts catalogue “ETKA”


n

t.
yi Co
op py
Removing
. C rig
ht ht
rig by
opy Vo
– Switch off ignition and all electrical consumers. by c lksw
cted agen
Prote AG.
– Keep the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove cover of front camera ⇒ General body repairs, inte‐
rior; Rep. gr. 68 ; Interior mirror; Assembly overview - interior
mirror .

20 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Unclip front camera for driver assist systems - R242- -2- from
retaining clips -1- in direction of arrow -A- on left and right.
– Pull front camera for driver assist systems - R242- -1- in di‐
rection of arrow -B- out of mounting.
– Release connector -3- and pull off.

Removing lens trim


– Free off electrical connector -2-.
n AG. Volkswagen AG do
swage es n
– Release and separate electrical connector -2-. byV
olk ot g
ua
d ran
ir se
– Release retaining lugs -1- on retaining thplate.
o tee
or
au ac
– Swing lens trim -3- downwards out of retaining plate -1- in di‐
ss

ce
le

rection of -arrow-.
un

pt
an
d
itte

y li
Installing
erm

ab
ility
ot p

Install in reverse order of removal, observing the following:

wit
is n

• The field of view of the front camera on the inside of the wind‐

h re
ole,

screen must not be steamed up or soiled.

spec
urposes, in part or in wh

t to the co
– Retaining clips -1- on left and right must be renewed every
time front camera is removed. To do this, remove retaining clip
from mounting -2- -arrow-.

rrectne
– Clean field of view on windscreen using cleaning solution - D
009 401 04- .

ss o
cial p

f
– Calibrate front camera for driver assist systems ⇒ page 30 .

inform
mer

• Conditions in which front camera for assist systems needs to

atio
be calibrated ⇒ page 30
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
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Cop py
t. rig
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pyri by
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by
cted agen
Prote AG.

2. Senders/Sensors/Control units 21
T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

3 Adaptive cruise control


⇒ “3.1 Components of adaptive cruise control”, page 22
⇒ “3.2 Calibrating adaptive cruise control”, page 22

3.1 Components of adaptive cruise control


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Adaptive cruise control ⇒ “1.2 Overview of fitting ⇒ Communication; AG. VolksRep.
wagen AG
button - E357- locations - senders, sen‐ gr. 91 agen
ks;wMultifunction
does
ol not
sors and control units in steeringd byV wheel; Removing gu
ara
centre section of vehicle”, oris and installing multifunction
e nte
eo
page 5 aut
h
buttons in steering wheel - ra
c
ss
E441- / -E440-

ce
le
un

pt
Adaptive cruise control ⇒ “1.1 Overview of fitting ⇒ “2.7 Removing and in‐ ⇒ “3.2 Calibrating adaptive

an
d
itte

unit - J428- locations - senders, sen‐ stalling adaptive cruise cruise control”, page 22

y li
erm

ab
sors and control units in control unit J428 ”,

ility
ot p

front area of vehicle”, page page 15

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
3.2 Calibrating adaptive cruise control
Before calibrating the adaptive cruise control (ACC) system,

rrectne
check the sensor, its bracket and its securing elements for dam‐
age, external influence and secure seating. Repair any damaged

s
parts if necessary.

s o
cial p

f i
Before calibrating the adaptive cruise control (ACC) system, read

nform
out the event memory and rectify any faults found.
mer

atio
m

The “measured misalignment-angle value” of the ACC control unit


o

n
c

i
indicates whether or not the sensor is out of adjustment.
or

n thi
te

sd
a

Use only a wheel alignment machine and adjusting devices ap‐


iv

o
pr

c
proved by VW/AUDI to calibrate the adaptive cruise control (ACC)
um
r
fo

en
ng

system.
t.
yi Co
op py
Correct calibration is an essential prerequisite for the perfect
. C rig
ht ht
rig
functioning of the adaptive cruise control (ACC) system. py by
co Vo
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cted agen
The adaptive cruise control unit - J428- must be calibrated/ad‐ Prote AG.
justed if any of the following conditions apply:
♦ The adaptive cruise control unit - J428- has been removed and
then reinstalled or it has been renewed.
♦ The lock carrier has been moved to service position
♦ The lock carrier has been removed and then reinstalled of it
has been renewed.
♦ The misalignment angle is outside tolerance. Determine the
tolerance with the vehicle diagnostic tester.
♦ Rear axle toe has been adjusted.
♦ Modifications having an effect on the body height have been
made to the car's running gear.
Special tools and workshop equipment required

22 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

♦ Setting device - VAS 6430- or setting device, basic kit - VAS


6430/1-

♦ ACC reflector mirror - VAS 6430/10-


♦ Adjusting tool - VAS 272 001- , not illustrated
♦ Camera - VAS 701 001/1- , not illustrated
♦ Vehicle diagnostic tester
♦ Wheel alignment computer

Note

♦ Before driving the vehicle onto the wheel alignment platform,


make sure there is sufficient space between the vehicle and
setting device - VAS 6430- . The distance between setting de‐
vice - VAS 6430- and the sensor must be 1200 mm ± 25 mm.
♦ If the available space is not adequate, move the vehicle back‐
wards onto the alignment platform as required to achieve the
space required.

• Before starting calibration/adjustment, read out event memory


and rectify any faults. agen
AG. Volkswagen AG d
o w es n
olks ot g
This section describes the calibration procedure
db
yV using the setting ua
ran
device - VAS 6430- . horise tee
t or
au ac
The following calibration sequencess is to be adhered to:
ce
le
un

1- Establish a distance of 1200 mm ± 25 mm between the ACC


pt
an
d
itte

reflector mirror - VAS 6430/10- fitted in the middle and the


y li
rm

ab

VW emblem on radiator grille


pe

ility
ot

2- Install ACC reflector mirror - VAS 6430/10- centred on align‐


wit
, is n

h re

ment beam.
hole

spec

3- Adjust adaptive cruise control unit - J428- .


es, in part or in w

t to the co

If wheel alignment has just been carried out, the steps described
under “Calibration without preceding wheel alignment” do not
have to be carried out.
rrectness of i

Calibration without preceding wheel alignment


l purpos

• Please observe test prerequisites for a wheel alignment ⇒


Running gear, axles, steering; Rep. gr. 44 ; Wheel alignment;
nform
ercia

Test prerequisites .
m

• Please observe measurement preparations for calibration/ad‐


com

tion in

justment of driver assist systems ⇒ Running gear, axles,


r
te o

thi

steering; Rep. gr. 44 ; Wheel alignment; Measurement prep‐


s
iva

arations .
do
r
rp

cum
fo

– Drive vehicle “straight on” onto wheel alignment unit. Switch


en
ng

t.
yi
off ignition only when the vehicle has come to a halt.
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Adaptive cruise control 23


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Connect battery charger ⇒ Electrical system; General infor‐


mation; Rep. gr. 27 ; Charging battery .
– Connect ⇒ Vehicle diagnostic tester. (Route diagnostic cable
through open window.)

Note

During the calibration procedure, make sure that all the car doors
remain closed and that the car's exterior lighting is switched off.

– Move front wheels to straight-ahead position.


agen
AG. Volkswagen AG d
o w es n
olks ot g
– Mount quick-release clamps on
ed
bwheels.
yV ua
ran
ris tee
tho
– Mount reflectors at quick-release clamps. or
au ac
ss
– Carry out wheel runout compensation.

ce
e
nl

pt
du

an
Calibration with or without preceding wheel alignment.
itte

y li
erm

ab
– Press button to select ACC calibration in wheel alignment

ility
ot p

computer.

wit
, is n

h re
• ACC setting device is not allowed to be moved on alignment
hole

spec
beam.
es, in part or in w

t to the co
– Position setting device - VAS 6430- at a distance -a- from the
ACC reflector mirror - VAS 6430/10- -1- fitted in the middle,
centrally and parallel to the Volkswagen badge in the radiator

rrectness of i
grille.
l purpos

• Dimension -a- = 1200 mm ± 25 mm


– Remove any dirt from Volkswagen badge if necessary.
nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi
– Place camera - VAS 701 001/1- -1- for ADR/ACC adjustment
Co
op py
at setting device - VAS 6430- at right and secure. t. C rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

24 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Position rotary knob at ACC reflector mirror, Audi - VAS


6430/3- -1- such that digit “2” is aligned with the line marked
-arrows-.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

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rm

ab
pe

ility
ot

wit
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h re
hole

spec
es, in part or in w

– Use adjuster screw -1- to balance spirit level -A-.

t to the co
– Use adjuster screws -2- and -3- to balance spirit level -B-.
– Adjust reflector mirror -5- by means of crank handle -arrow- in

rrectness of i
such a way that the laser beam contacts the centre of the sen‐
l purpos

sor lens.

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Position mirror on side of alignment beam so that the laser


beam contacts the centre of the Volkswagen badge -1-.

3. Adaptive cruise control 25


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Turn fine adjuster screw -4- until display on wheel alignment


computer is within tolerance.
– Now use laser beam of -VAS 6430/10- to check again whether
spirit levels are horizontal and laser beam hits centre of sensor
lens.

Note

The alignment of - VAS 6430/10- must be repeated if the laser


beam does not coincide with the sensor lens.

– On ⇒ Vehicle diagnostic tester, select program for calibration


of adaptive cruise control.
– Start selected program and follow instructions on display of
vehicle diagnostic tester.
– After completing calibration, switch off ignition with vehicle di‐
agnostic tester .
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion. gen AG
. Volkswagen AG
d a oes
lksw not
– Disconnect battery charger ⇒ Electrical system; General
db
yV
o
in‐ gu
ara
formation; Rep. gr. 27 ; Charging battery . orise nte
th eo
s au ra
c
s

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

26 Rep. gr.98 - Assist systems


n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua T-Cross 2019 ➤
d ran
ir se
tho Driver assist systems tee
o - Edition 02.2019
au ra
c
ss

ce
e
nl
4 Parking aid/Park Assist system/Au‐

pt
du

an
itte

y li
tonomous parking system

erm

ab
ility
ot p

wit
⇒ “4.1 Components of parking aid/park Assist system/autono‐

, is n

h re
mous parking system”, page 27

hole

spec
4.1 Components of parking aid/park Assist system/autonomous parking system
es, in part or in w

t to the co
Component Overview of fitting loca‐ Removing and installing Commissioning
tions

rrectness of i
Parking aid button - E266- ⇒ Electrical system; Rep. ⇒ Electrical system; Rep.
l purpos

gr. 96 ; Controls; Over‐ gr. 96 ; Controls; Over‐


view of fitting locations - view of fitting locations -
controls in centre console controls in centre console

nf
ercia

or
Park assist steering button ⇒ Electrical system; Rep. ⇒ Electrical system; Rep.

m
m

atio
- E581- gr. 96 ; Controls; Over‐ gr. 96 ; Controls; Over‐
om

n in
view of fitting locations - view of fitting locations -
or c

controls in centre console controls in centre console

thi
te

sd
iva

Rear parking aid senders - ⇒ “1.3 Overview of fitting ⇒ “2.1 Removing and in‐

o
r
rp

cu
G203- / -G204- / -G205- / - locations - senders, sen‐ stalling rear parking aid
o

m
f

en
ng

G206- sors and control units in senders G203 / G204 /


t.
yi Co
op
rear section of vehicle”, G205 / G206 ”, page 8
C py
t. rig
page 6
gh ht
pyri by
Vo
co lksw
Front parking aid senders ⇒ “1.1 Overview of fitting ⇒ “2.2 Removing and in‐
by
cted agen
Prote
-G252- / -G253- / -G254- / locations - senders, sen‐ stalling front parking aid
AG.

-G255- sors and control units in senders G252 / G253 /


front area of vehicle”, page G254 / G255 ”, page 10
4
Front park assist steering ⇒ “1.1 Overview of fitting ⇒ “2.3 Removing and in‐
senders -G568- / -G569- locations - senders, sen‐ stalling front park assist
sors and control units in steering sender G568 /
front area of vehicle”, page G569 ”, page 12
4
Rear park assist steering ⇒ “1.3 Overview of fitting ⇒ “2.4 Removing and in‐
senders -G716- / -G717- locations - senders, sen‐ stalling rear park assist
sors and control units in steering sender G716 /
rear section of vehicle”, G717 ”, page 12
page 6
Rear parking aid warning ⇒ “1.3 Overview of fitting ⇒ “2.5 Removing and in‐
buzzer - H15- locations - senders, sen‐ stalling rear parking aid
sors and control units in warning buzzer H15 ”,
rear section of vehicle”, page 14
page 6
Front parking aid warning ⇒ “1.2 Overview of fitting ⇒ “2.6 Removing and in‐
buzzer - H22- locations - senders, sen‐ stalling front parking aid
sors and control units in warning buzzer H22 ”,
centre section of vehicle”, page 14
page 5
Parking aid control unit - ⇒ “1.2 Overview of fitting ⇒ “2.8 Removing and in‐
J446- locations - senders, sen‐ stalling parking aid control
sors and control units in unit J446 ”, page 16
centre section of vehicle”,
page 5

4. Parking aid/Park Assist system/Autonomous parking system 27


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

5 Blind Spot Monitor


⇒ “5.1 Assembly overview - Blind Spot Monitor”, page 28

5.1 Assembly overview - Blind Spot Monitor AG. Volkswagen AG d


agen oes
lksw not
Component Overview of fitting loca‐ Removing
d by V and installing
o
Commissioning gu
ara
tions orise nte
eo
th
u ra
Blind spot monitor warning ⇒ “1.2 Overview of fittingss a ⇒ “2.12 Removing and in‐ c
lamp in left exterior mirror locations - senders, sen‐ stalling blind spot monitor

ce
e
nl

pt
-K303- / -K304- sors and control units in warning lamp in exterior

du

an
itte
centre section of vehicle”, mirror K303 / K304 ”, page

y li
erm

ab
page 5 19

ility
Blind spot monitor control ⇒ “1.2 Overview of fitting ot p ⇒ “2.11 Removing and in‐

wit
, is n

unit -J1086- / -J1087- locations - senders, sen‐ stalling blind spot monitor

h re
hole

sors and control units in control unit J1086 / J1087

spec
centre section of vehicle”, ”, page 18
es, in part or in w

t to the co
page 5

rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

28 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

6 Reversing camera system


⇒ “6.1 Components of reversing camera system”, page 29

6.1 Components of reversing camera system


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Reversing camera - R189- ⇒ “1.3 Overview of fitting ⇒ “2.13 Removing and in‐
locations - senders, sen‐ stalling reversing camera
sors and control units in R189 ”, page 19
rear section of vehicle”,
page 6

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

6. Reversing camera system 29


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

7 Front camera for assist systems


⇒ “7.1 Components of front camera for assist systems”,
page 30
⇒ “7.2 Calibrating front camera for driver assist systems”,
page 30

7.1 Components of front camera for assist systems


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Front camera for driver as‐ ⇒ “1.2 Overview of fitting ⇒ “2.15 Removing and in‐ ⇒ “7.2 Calibrating front
sist systems - R242- locations - senders, sen‐ stalling front camera for camera for driver assist
sors and control units in driver assist systems systems”, page 30
centre section .of
Vo
vehicle”,
lkswagen AG
R242 ”, page 20
pageks5wagen AG does
not
Vol gu
d by ara
e nte
ris
utho eo
ra
7.2 Calibrating front camera for driver assist
a c
ss

ce
le

systems
un

pt
an
d
itte

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erm

ab
ility
ot p

Note

wit
is n

h re
ole,

The following situations can cause the camera function to be im‐

spec
urposes, in part or in wh

paired by sustained poor visibility of the lane marker lines:


t to the co
♦ The field of view of the camera is soiled or iced over. In this
case, clean the affected area.
rrectne

♦ The field of view of the camera is fogged over.


ss

The camera’s viewing window must be cleaned manually if there


o
cial p

is heavy soiling on the inside of the windscreen in the field of view


inform

of the camera. To do this, the camera and lens hood must be


mer

removed and the windscreen cleaned using cleaning solution.


atio
m

Remove front camera for driver assist systems - R242- and lens
o

n
c

hood ⇒ page 20 .
i
or

n thi
te

sd
a

Correct calibration is a fundamental requirement for trouble-free


iv

o
pr

operation of the front camera for driver assist systems - R242- .


um
r
fo

en
ng

t.
yi
The front camera for driver assist systems - R242- must be cali‐
Co
op py
brated/adjusted if any of the following conditions apply: t. C rig
gh ht
pyri by
♦ The entry in event memory for front camera for driver assist
co Vo
by lksw
cted
systems - R242- “has no active or an incorrect basic setting/
agen
Prote AG.
adaptation”.
♦ The front camera for driver assist systems - R242- has been
removed and then reinstalled or it has been renewed.
♦ The bracket for front camera for driver assist systems - R242-
has been removed and then reinstalled or it has been re‐
newed.
♦ The lens hood has been removed and then reinstalled of it has
been renewed.
♦ The electrical wiring for front camera for driver assist systems
- R242- has been renewed.
♦ The electrical connector for front camera for driver assist sys‐
tems - R242- has been touched.
♦ The windscreen has been removed and then reinstalled of it
has been renewed.

30 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

♦ Rear axle toe has been adjusted.


♦ Modifications having an effect on the body height have been n AG. Volkswagen AG do
made to the car's running gear. olks
wage es n
o
yV t gu
db ara
rise nte
tho eo
Note au ra
c
ss

ce
le
♦ Before calibrating the front camera for driver assist systems,

un

pt
an
d
read out event memory and rectify faults as necessary.

itte

y li
erm

ab
♦ Calibration of the front camera for driver assist systems must

ility
ot p
be performed using only VW/AUDI approved wheel alignment

wit
is n
equipment!

h re
ole,

spec
♦ Calibration of the driver assistant system's front camera is
permitted only with the setting device - VAS 6430- ! urposes, in part or in wh

t to the co
Special tools and workshop equipment required

rrectne
♦ Setting device - VAS 6430-

ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
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pyri by
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by c lksw
cted agen
Prote
♦ Camera - VAS 701 001/1- , not illustrated
AG.

♦ Wheel alignment computer


♦ ⇒ Vehicle diagnostic tester

Note

♦ The front camera for driver assist systems - R242- must be


correctly located in the holder.
♦ The field of view of the camera must be free.
♦ Before driving the vehicle onto the wheel alignment platform,
make sure there is sufficient space between the midpoint of
the hub of the front wheels and the setting device - VAS 6430- .
♦ The distance between the setting device - VAS 6430- and the
centre point of the hub of the front wheels must be 1500 mm
± 25 mm.
♦ If the available space is not adequate, move the vehicle back‐
wards onto the alignment platform as required to achieve the
space required.
♦ The calibration board must be positioned centrally and engag‐
ed on the setting device.
♦ The event memory must be read before starting calibration.
Any memory entries must be deleted.

7. Front camera for assist systems 31


T-Cross 2019 ➤
n AG. Volkswagen AG do
Driver assist systems - Edition 02.2019
olks
wage es n
o
yV t gu
db ara
Procedure rise nte
tho eo
au ra
• Please observe test prerequisites
alignment ⇒ ss for a wheel c
Running gear, axles, steering; Rep. gr. 44 ; Wheel alignment;

ce
le
un

pt
Test prerequisites .

an
d
itte

y li
rm

ab
• Please observe measurement preparations for calibration/ad‐
pe

ility
justment of driver assist systems ⇒ Running gear, axles, ot

wit
, is n

steering; Rep. gr. 44 ; Wheel alignment; Measurement prep‐

h re
arations .
hole

spec
es, in part or in w

– Drive vehicle “straight on” onto wheel alignment unit. Switch

t to the co
off ignition only when the vehicle has come to a halt.
– Connect battery charger ⇒ Electrical system; General infor‐
mation; Rep. gr. 27 ; Charging battery .

rrectness of i
– Connect ⇒ Vehicle diagnostic tester. (Route diagnostic cable
l purpos

through open window.)

nform
ercia

Note
m

a
com

tion in
During the calibration procedure, make sure that all the car doors
r
te o

thi
remain closed and that the car's exterior lighting is switched off.

s
iva

do
r
rp

cum
fo

– Move front wheels to straight-ahead position.

en
ng

t.
yi Co
op
– Mount quick-release clamps on wheels.
C py
t. rig
gh ht
yri by
– Mount reflectors at quick-release clamps.
cop Vo
by lksw
cted agen
Prote AG.
– Carry out wheel runout compensation.
– Select button for calibration procedure for front camera for
driver assist systems in the wheel alignment computer.
– Measure standing height at all four wheels and note it.

Note

♦ Setting device - VAS 6430- is not allowed to be moved on


alignment beam.
♦ The wheel alignment platform must be in the lowest levelled
position for the next work step.

32 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Turn setting device - VAS 6430- upwards so that alignment


beam is parallel to middle of measurement transducers on
front wheels, in order to perform a correct measurement with
Volkswagen AG
distance measuring unit -1-.swagen AG. does
k not
y Vol g
1- Distance measuring
se
d bunit with tape measure and socket upin
ara
n ri tee
ho
– Position setting device
ut - VAS 6430- at distance -a- of 1500 mm or
ac
sa
± 25 mm from centre point of hub of front wheels to beam of
s

ce
le

setting device - VAS 6430- .


un

pt
an
d
itte

y li
• Distance -a- of 1500 mm ± 25 mm must be measured on both
rm

ab
sides of vehicle and adjustment device - VAS 6430- must then
pe

ility
be aligned.
ot

wit
, is n

h re
• Distance -a- must be same on both sides of car.
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Place camera - VAS 701 001/1- -1- for ADR/ACC adjustment


at setting device - VAS 6430- at right and secure.

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

• Wheel alignment unit must be in the lowermost levelled posi‐


tion for next work step.
– Measure height value -a- between standing surface of setting
device - VAS 6430- and wheel support surface on wheel align‐
ment platform. Enter value in wheel alignment computer.

– Unscrew clamping bolt -arrow-, place measuring bar -1- on


floor.

7. Front camera for assist systems 33


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Use crank -1- to set calibration panel - VAS 6430/4- to nominal


height -2- indicated by wheel alignment computer and note
reading.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
When nominal height has been reached, measuring bar -1- must
erm

ab
be moved upwards slightly and secured with clamping screw

ility
ot p

-arrow-.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

– Move setting device - VAS 6430- sideways -arrows B- until


atio
m

display on wheel alignment computer is within tolerance.


o

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

34 Rep. gr.98 - Assist systems


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Screw down adjuster screws -2- and -3- slightly to secure set‐
ting device - VAS 6430- against rolling away.

AG. Volkswagen AG d
agen oes
olksw not
– Turn fine adjuster screw -1- duntil
by display on wheel alignment guar
V
computer is within tolerance.ris
e an
tee
tho or
au ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in

– Use adjuster screw -1- to balance spirit level -A-.


r
te o

thi
s

– Use adjuster screws -2- and -3- to balance spirit level -B-.
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

7. Front camera for assist systems 35


T-Cross 2019 ➤
Driver assist systems - Edition 02.2019

– Unscrew clamping bolt -arrow-, place measuring bar -1- on


floor.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
b ara
– Check nominal height -2- again and correct
rise
d if necessary. nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r

When nominal height has been reached, measuring bar -1- must
te o

thi

be moved upwards slightly and secured with clamping screw


s
iva

do
r

-arrow-.
rp

cum
fo

en
ng

Concluding work is carried out via ⇒ Vehicle diagnostic tester.


t.
yi Co
Cop py
t. rig
Follow instructions on screen to perform calibration. opyri
gh by
Vo
ht
c by lksw
cted agen
Prote AG.
Note

The next step in Guided Fault Finding is to measure the body


height.

– Enter the noted standing height.


– After completing calibration, switch off ignition with vehicle di‐
agnostic tester .
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion.
– Disconnect battery charger ⇒ Electrical system; General in‐
formation; Rep. gr. 27 ; Charging battery .

36 Rep. gr.98 - Assist systems

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