18:19, 09/09/2022 SIS 2.

2020/11/10 Service and Parking Brake (M0111649-00)

SMCS - 4251, 4267 i08260759

Illustration 1 g06606852
Item  Qty  Part  Specification Description 
9X-2497
1  10  Torque to 110 ± 20 N·m (81 ± 15 lb ft). 
Taperlock Stud 
Use the following procedure to tighten:

2  28  9D-7989 Nut  1. Safety nuts are to be tightened one turn at a time to draw housing down evenly.

2. Tighten to 300 ± 15 N·m (221 ± 11 lb ft) in a crisscross pattern, after all nuts are bottomed. 
229-4975
3  56  Torque to 400 ± 60 N·m (295 ± 44 lb ft). 
Taperlock Stud 
4  56  2J-3507 Full Nut  Torque to 1150 ± 150 N·m (848 ± 111 lb ft). 
Length under test force is 74.9 mm (2.95 inch).

5  8  9D-9121 Spring  Test force is 890 ± 27 N (200 ± 6 lb).

Free length after test is 91.14 mm (3.600 inch). 

Length under test force is 90.5 mm (3.60 inch).

6  64  9D-6093 Spring  Test force is 4235 ± 254 N (952 ± 57 lb).

Free length after test is 116.5 mm (4.60 inch). 

7  102  9X-6417 Bolt  Torque to 310 ± 25 N·m (229 ± 18 lb ft). 
341-8543 Duo- Rubber toric rings and all surfaces contacting rubber toric must be clean and dry at assembly. Apply a thin film of
8  2 
Cone Seal Gp  oil to the contacting surfaces of the metal seal before assembly. 
Total thickness of fifteen new discs, fourteen new plates and, two new dampers is 123.700 ± 3.350 mm (4.8700 ± 0.1300 inch). 
9W-7017 Friction
30 Thickness is 5.08 ± 0.13 mm (0.200 ± 0.005 inch). 
Disc 
9 
163-9366 Outer
28 Thickness is 2.413 ± 0.064 mm (0.0950 ± 0.0025 inch). 
Plate 
4 7D-3013 Damper  Thickness is 6.86 ± 0.25 mm (0.270 ± 0.009 inch). 
10  2  9D-7986 Seal  Lubricate seal lightly with the lubricant being sealed. 
123-7268 Ring
11  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 
12  2  9D-7987 Seal  Lubricate seal lightly with the lubricant being sealed. 

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18:19, 09/09/2022 SIS 2.0

124-3520 Ring
13  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 
Length under test force is 90.5 mm (3.60 inch).

14  56  9D-6135 Spring  Test force is 1535 ± 44 N (345 ± 10 lb).

Free length after test is 115.49 mm (4.546 inch). 

5D-4809
15  18  Torque to 110 ± 20 N·m (81 ± 15 lb ft). 
Taperlock Stud 
9X-7307 Seal
16  2  Lubricate seal lightly with the lubricant being sealed. 
Ring 
123-2941 Ring
17  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 
385-4572 Duo- Rubber toric rings and all surfaces contacting rubber toric must be clean and dry at assembly. Apply a thin film of
18  2 
Cone Seal Gp  oil to the contacting surfaces of the metal seal before assembly. 
7D-7519 O-Ring
19  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 
20  70  0S-1625 Bolt  Torque to 310 ± 25 N·m (229 ± 18 lb ft). 
2G-1203 Ring
21  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 
5P-5010 Ring
22  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 
123-7272 Ring
23  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 
24  2  9D-7988 Seal  Lubricate seal lightly with the lubricant being sealed. 
123-7271 Ring
25  2  Lubricate seal lightly with the lubricant being sealed. 
Seal 

Table 1

KYD1-UP, KYD1-UP

572-4061: KYD1-UP

PIP-10889849
2022/09/09
11:18:20+07:00
i08260759
© 2022 Caterpillar Inc.
Caterpillar:
Confidential Green

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