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Data Sheet
Data Sheet
23193
Edition: 2020-07
Replaces: 07.11
Type Z4WE
▶▶ Size 6
▶▶ Component series 3X
▶▶ Maximum operating pressure 315 bar
▶▶ Maximum flow 50 l/min
H8168
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
Z4WE 6 ‒ 3X / E K4 *
02 Size 6 6
Electrical voltages
06 For ordering code see page 4 … 5 e.g. G24
Manual override 1)
07 Without manual override no code
With lockable manual override "mushroom button" (small) N4 2)
Electrical connection
08 Without mating connector; connector DIN EN 175301-803 K4 3)
Without mating connector; connector according to DIN EN 175301-803 (coil with potted-in connector base and K4K 3; 4)
Seal material (observe compatibility of seals with hydraulic fluid used, see page 14)
10 NBR seals no code
FKM seals V
Recommended for operation with HFC hydraulic fluids MH
12 Standard no code
Approval according to CSA C22.2 No. 139-1982 = CSA
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
Z4WE 6 ‒ 3X / E K4 *
13 Standard no code
DC or AC voltage (symbols "E…") 5)
Special housing with connection A①–B① (in housing and control spool); symbol "E147" only SO10
Orifice function Ø0.6 mm SO742
Orifice function Ø0.8 mm SO744
Orifice function Ø0.9 mm SO749
Orifice function Ø1.2 mm SO746
Orifice function Ø1.3 mm SO747
Orifice function Ø1.45 mm SO65
Orifice function Ø1.5 mm SO748
Control spool with integrated orifice Ø1.2 mm. Coil rotated by 180°. The electrical connection of the coil points in SO765
direction T.
DC voltage (symbols "X…") 5)
Special housing with orifice Ø2.0 mm between P and working port as well as Ø2.0 mm between working port and T. SO60
The electrical connection of the coil points in direction T.
Special housing with orifice Ø0.8 mm between P and working port as well as Ø0.8 mm between working port and T. SO61
The electrical connection of the coil points in direction T.
Special housing with orifice Ø1.3 mm between P and working port as well as Ø2.0 mm between working port and T. SO64
The electrical connection of the coil points in direction T.
Control spool with integrated orifice Ø0.6 mm between A① and B① as well as orifice Ø1.3 mm between SO63
A② and B②; symbol "X258" only
125 V
220 V
205 V
to VDE 0580
12 V
26 V
24 V
96 V
48 V
Ordering code
Ordering code
G110
G125
G205
G220
G12
G26
G24
G96
G48
Connector
▶▶ Standard K4 ✓ ✓ – ✓ ✓ ✓ ✓ ✓ ✓ IP65 I 2)
Connector 3-pole (2 + PE)
▶▶ With potted-in plug base K4K ✓ ✓ ✓ – – – – – – IP65 I 2)
according to DIN EN 175301-803
and sealing element
Maximum admissible overvoltages according to DIN EN 60664-1:2008-01 (VDE 0110-1) (overvoltage category II):
Nominal voltage UNom in V 12 24 26 48 96 110 125 205 220
Rated current INom in A 2.5 1.25 1.17 0.66 0.33 0.25 0.17 0.16 0.14
Maximum admissible switch-off overvoltage in V 500 500 500 500 500 500 500 500 500
according to VDE 0580
Recommended interference protection circuit with 2 x mains in V 24 48 52 96 192 220 250 410 440
voltage
110 V 50/60 Hz
100 V 50/60 Hz
100 V 50/60 Hz
230 V 50/60 Hz
230 V 50/60 Hz
120 V 60 Hz
120 V 60 Hz
200 V 50 Hz
200 V 50 Hz
DIN EN 60529 1)
VDE 0580
Ordering code
Ordering code
W110
W110
W100
W200
W230
G110
G180
G205
G96
G96
Connector
Connector, 3-pole (2 + PE) ▶▶ Standard K4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ IP65 I 2)
according to DIN EN 175301-803
Rectifier required (see page 24) ✓ – ✓ – ✓ – ✓ – ✓ –
Maximum admissible overvoltages according to DIN EN 60664-1:2008-01 (VDE 0110-1) (overvoltage category II):
Nominal voltage UNom in V 100 100 110 110 120 120 200 200 230 230
Rated current INom ▶▶ 50 Hz in A 0.31 0.56 0.34 0.52 – – 0.18 0.29 0.16 023
▶▶ 60 Hz in A 0.31 0.44 0.34 0.39 0.30 0.45 – – 0.16 017
Lower rated current I1 ▶▶ 50 Hz in A – 0.65 – 0.6 – – – 0.33 – 0.27
▶▶ 60 Hz in A – 0.51 – 0.45 – 0.52 – – – 0.2
Upper rated current I2 ▶▶ 50 Hz in A – 0.9 – 0.9 – – – 0.6 – 0.36
▶▶ 60 Hz in A – 0.9 – 0.6 – 0.9 – – – 0.36
Maximum admissible switch-off overvoltage in V 500 500 500 500 500 500 500 500 500 500
according to VDE 0580
Recommended interference protection circuit with in V 200 200 220 220 240 240 400 400 460 460
2 x mains voltage
D24 –
a b
P A ર B T
D27 –
a b
P A ર B T
E51 –
a b
P A ર B T
E53 –
a b
P A ર B T
E56 –
a b
P A ર B T
E62 –
a b
P A ર B T
E63 –
a b
P A ર B T
Notice:
Representation dimensions according to ISO 1219-1.
Hydraulic interim positions are shown by dashes.
E68 –
a b
P A ર B T
E127 –
a b
P A ર B T
E130 –
a b
P A ર B T
E131 –
a b
P A ર B T
E132 –
a b
P A ર B T
P A ર B T
P A ર B T
Notice:
Representation dimensions according to ISO 1219-1.
Hydraulic interim positions are shown by dashes.
P A ર B T
P A ર B T
P A ર B T
E144 –
a b
P A ર B T
E145 –
a b
P A ર B T
E146 –
a b
P A ર B T
P A ર B T
Notice:
Representation dimensions according to ISO 1219-1.
Hydraulic interim positions are shown by dashes.
E166 –
a b
P A ર B T
ય Only possible
with
SO number,
X161
a b see "Ordering
code" on
ર B page 3.
P A T
ય Only possible
with
SO number,
X163
a b see "Ordering
code" on
ર B page 3.
P A T
ય Only possible
with
SO number,
X181
a b see "Ordering
code" on
ર B page 3.
P A T
ય Only possible
with
SO number,
X183
a b see "Ordering
code" on
ર B page 3.
P A T
X250 –
a b
P A ર B T
Notice:
Representation dimensions according to ISO 1219-1.
Hydraulic interim positions are shown by dashes.
X252 –
a b
P A ર B T
X253 –
a b
P A ર B T
X254 –
a b
P A ર B T
X255 –
a b
P A ર B T
Function with
X256 orifice
a b
Ø1.4 mm
P A ર B T
X257 a b –
X1
X2
P A ર B T
Notice:
Representation dimensions according to ISO 1219-1.
Hydraulic interim positions are shown by dashes.
ય Only possible
with version
"SO63",
X258
a b see "Ordering
code" on
ર B page 3.
P A T
X259 –
a b
P A ર B T
Notice:
Representation dimensions according to ISO 1219-1.
Hydraulic interim positions are shown by dashes.
Function, section
The directional valves type Z4WE are solenoid-actuated After de-excitation of the solenoid (2), the return
directional spool valves. They control start, stop and spring (4) pushes the control spool (3) back to its rest
direction of a flow. position.
The directional valves basically consist of the housing (1), An optional manual override (6) allows the control
one or two solenoids (2), the control spool (3), and two spool (3) to be moved without solenoid energization.
return springs (4).
In de-energized condition, the control spool (3) is held in
Notice:
the central position or in the initial position by the return
Due to the design principle, internal leakage is inherent
springs (4). The control spool (3) is actuated by wet-pin
to the valves, which may increase over the life cycle.
solenoids (2).
For admissible shock and vibration loads,
For unobjectionable functioning, the hydraulic system
see data sheet 08012.
has to be bled properly.
The force of solenoid (2) acts via plunger (5) on control
spool (3) and pushes the latter from its rest position to the
required end position. In this way, the required direction
of flow from A② to A① and from B② to B① is enabled.
4 3 1 4 5 2 6
A B 1
"b"
A B 2
Type Z4WE 6 …
① = component side
② = plate side
Technical data
(For applications outside these values, please consult us!)
General
Weight ▶▶ Valve with one solenoid kg 1.2
▶▶ Valve with two solenoids kg 1.6
Installation position any (with suspended installation, higher sensitivity to
contamination; horizontal installation is recommended)
Ambient temperature range °C –20 ... +50 (NBR seals)
–15 ... +50 (FKM seals)
Storage temperature range °C +5 … +40
MTTFd values according to EN ISO 13849 years 150 (for further details, see data sheet 08012)
Admissible shock and vibration loads see data sheet 08012
Hydraulic
Maximum operating pressure ▶▶ Port P, A, B bar 315
▶▶ Port T bar 210 with DC voltage
160 with AC voltage
Maximum flow l/min 50
Hydraulic fluid see table page 14
Hydraulic fluid temperature range °C –20 ... +80 (NBR seals)
(at the valve working ports) –15 … +80 (FKM seals)
–20 ... +50 (HFC hydraulic fluid)
Viscosity range mm2/s 2.8 … 500
Maximum admissible degree of contamination of the hydraulic fluid Class 20/18/15 1)
Technical data
(For applications outside these values, please consult us!)
Technical data
(For applications outside these values, please consult us!)
Electric
Voltage type DC voltage alternating voltage 50/60 Hz
Nominal voltages according to VDE 0580 2) V see page 4 see page 5
Voltage tolerance (nominal voltage) % ±10
Power consumption W 30 3) –
Holding power VA – 50
Switch-on power VA – 220
Duty cycle (ED) % 100 (S1 according to VDE 0580)
Switching time ▶▶ ON 20 … 45 10 … 20
according to ISO 6403 4) ▶▶ OFF 10 … 25 15 … 40
Maximum switching frequency 1/h 15000 7200
Maximum surface temperature of the coil 5) °C 120
Protection class according to DIN EN 60529 see page 4 … 5
Insulation class according to VDE 0580 see page 4 … 5
Electrical protection Maximum admissible switch-off overvoltage see page 4 … 5
Every solenoid must be protected individually, using a suitable
fuse with tripping characteristics K (inductive loads).
Protective grounding conductor and screening The valve must be installed on a surface that is included in the
equipotential bonding.
Connector pin assignment (CE-compliant installation)
see page 24
Conformity CE according to Low-Voltage Directive 2014/35/EU tested
according to EN 60204-1:2006-01 and DIN VDE 0580, classified
as component
2) Special voltages available upon request 5) Due to the arising surface temperatures of the solenoid coils,
3) Reduction of the nominal power by approx. 40% if a 24 V-coil with the standards ISO 13732-1 and ISO 4413 are to be observed.
connector switching amplifier type VT-SSBA1-PWM-1X/V002/5 is The specified surface temperature in AC solenoids is valid for
used (separate order, material no. R901290194, see page 24 fault-free operation. In the error case (e.g. blocking of the control
and data sheet 30362) spool), the surface temperature may increase above 180 °C.
4) Measured without flow. Thus, the system must be checked for possible dangers
The switching times were determined for a hydraulic fluid considering the ignition temperature of the hydraulic fluid used.
temperature of 40 °C and a viscosity of 46 cSt. Switching times As protection, circuit breakers (see table page 4 … 5)
change dependent on hydraulic fluid temperatures, operating must be used, unless the creation of an ignitable atmosphere can
time and application conditions. be excluded in a different way. Thus, the surface temperature can
– in the error case – be limited to maximally 220 °C.
You have to use cables that have been approved of for a working
temperature of more than 50 °C (individual connection) and/or
90 °C (central connection).
Notices:
▶▶ Actuation of the manual override is only possible up to a tank
pressure of approx. 50 bar. Avoid damage to the bore of the
manual override. (Special tool for the operation, separate
order, material no. R900024943). When the manual override is
blocked, the operation of the solenoid must be prevented!
▶▶ Simultaneous actuation of the solenoids must be prevented.
Characteristic curves
(measured with HLP46, ϑoil = 40 ±5 °C)
2
10 3
Pressure differential in bar
4
5
8 6
4
7
2
Further characteristic curves
upon request
0 5 10 15 20 25 30 35 40
Flow in l/min →
18
→
16 8
Pressure differential in bar
9
14 10
11
12
12
10 13
14
8
6 15
20 16
4 17
2 18 Further characteristic curves
19
upon request
00 5 10 15 20 25 30 35 40 45 50
Flow in l/min →
Performance limits
(measured with HLP46, ϑoil = 40 ±5 °C and 24 V DC voltage)
Notice: with only one direction of flow (e.g. from P to A while
The specified performance limits are valid for operation port B is blocked)!
with two directions of flow (e.g. from P to A and The performance limits were determined when the
simultaneous return flow from B to T). solenoids were at operating temperature, at 10%
Due to the flow forces acting within the valves, the undervoltage and without tank preloading.
achievable performance limit may be considerably lower
315 1 E63
2 E68
Operating pressure in bar →
250 3 E53
4 E51
1 5 E137
200 2
3 6 D24
150 4
5
100 6
50
0 5 10 15 20 25 30 35 40
Flow in l/min →
350 7 X250
8 X252
Operating pressure in bar →
300
9 9 X253
10 X254
250
10 11 X255
7
200 12 X256
11 12
150
100
8
50
0 10 20 30 40 50
Flow in l/min →
Performance limits
(measured with HLP46, ϑoil = 40 ±5 °C and 230 V AC voltage)
250
16
200
18
13
150 14
17 15
100
50
0 5 10 15 20 25 30 35 40
Flow in l/min →
E63 13 16
E68 14 18
E53 15 18
E137 17 17
E51 17 17
D24 17 17
Dimensions: DC voltage
(dimensions in mm)
A 1
50
A 2
10 4 3 11
205.8
81.9
22 123.9
69
12 13.5
F1 T F2
7
22.5
B
Ø45
A
91.5
F4 P G F3
97
4 x Ø5.3
A B
15
15
9 7 8 9
0,01/100
Rz1max 8
Dimensions for manual overrides see page 21.
For item explanations, valve mounting screws and
Required surface quality
subplates, see page 23. of the valve contact surface
Notice:
The dimensions are nominal dimensions which are
subject to tolerances.
Dimensions: DC voltage
(dimensions in mm)
A 1
50
A 2
10 4 3 11
L7
L5 L6
L3 L4
L8
L1 L2
F1 F2
T
22.5
7.5
Ø45
A B
85.2
F4 P G F3
4 x Ø5.3
91
A B
9
7 12 12 8
15
0,01/100 9
Rz1max 8 Notice:
The dimensions are nominal
15
Symbols X161, X163, X181, X183, X188 and X157 on request. Dimensions for manual overrides see page 21. For item
explanations, valve mounting screws and subplates,
see page 23.
6 6
„N5“
5 „N4“ 5
T
4 4
B
A
P
A B
22 22
53.1 53.1
Dimensions: AC voltage
(dimensions in mm)
A 1
50
A 2
10 4 3 11
201
79.5
22 121.5
69
12 13.5
7
F1
T F2
22.5
B
45
A
91.5
97.5
F4 G F3
4 x Ø 5.4
A B
15
15
9 7 8 9
0,01/100
Rz1max 8
For item explanations, valve mounting screws
and subplates, see page 23.
Required surface quality
of the valve contact surface
Notice:
The dimensions are nominal dimensions which are
subject to tolerances.
Dimensions
(dimensions in mm)
① Component side – porting pattern according to 6 Lockable manual override "mushroom button" (large) "N5"
ISO 4401-03-02-0-05 (with or without locating hole Ø3 x 5 mm 7 Mating connector without circuitry
deep) (separate order, see page 24 and data sheet 08006)
② Plate side – porting pattern according to ISO 4401-03-02-0-05 8 Mating connector with circuitry
(with locating hole for locking pin ISO 8752-3x8-St; (separate order, see page 24 and data sheet 08006)
version "/62")
9 Space required for removing the mating connector
3 Locking pin ISO 8752-3x8-St; only version "/62"
10 Identical seal rings for ports A, B, P, T (plate side)
4 Dimension for solenoid with concealed manual override "N9"
(standard) and for valve without manual override 11 Name plate
5 Lockable manual override "mushroom button" (small) "N4" 12 Plug screw for valve with one solenoid
Notice:
Length and tightening torque of the valve mounting screws must
be calculated according to the components mounted under and
over the sandwich plate valve.
Connections,
Ordering code connector Top view Circuit diagram Pin assignment
Connector 3-pole (2 + PE) according K4 1 Solenoid coil,
to DIN EN 175301-803 2 polarity-independent
1
Grounding
Connector 3-pole (2 + PE) according K4K1)
to DIN EN 175301-803 (with potted-in
2
plug base and sealing element)
Notices:
▶▶ Electric lines must be routed in a strain-relieved manner.
▶▶ Cable glands are only suitable for permanently installed
cables.
▶▶ Connectors are to be locked during operation. Not intended to
be plugged in or disconnected during normal operation under
load.
▶▶ Proper connection of the protective grounding conductor at .
▶▶ Protective grounding conductor cross-section equal to or
greater than the line cross-section of the voltage supply.
▶▶ The valve mounting surface must be connected to the
protective grounding conductor system.
Details see data sheet 30362
Material number
Type VT-SSBA1-PWM-1X/V001/5 Type VT-SSBA1-PWM-1X/V002/5
as fast switching amplifier for energy reduction
(switching time reduction by approx. 50%) 2) (energy savings of approx. 40%) 3)
a/b black R901265633 R901290194
1) Only with symbols E63, E68, X250 and X252 Cartridge with PWM connector according to
2) Only for version "G12" and "K4" data sheet 30362:
3) Only for version "G24" and "K4" ▶▶ Depending on the control spool, increasing the
performance limit is possible.
▶▶ With version "G24" (energy saving), the coil
temperature is reduced by ≥ 30 °C for 100% duty cycle.
Further information
▶▶ Subplates Data sheet 45100
▶▶ Inductive position switch and proximity sensors (contactless) Data sheet 24830
▶▶ Hydraulic fluids on mineral oil basis Data sheet 90220
▶▶ Environmentally compatible hydraulic fluids Data sheet 90221
▶▶ Flame-resistant, water-free hydraulic fluids Data sheet 90222
▶▶ Connector switching amplifier type VT-SSBA1 Data sheet 30362
▶▶ Reliability characteristics according to EN ISO 13849 Data sheet 08012
▶▶ Hydraulic valves for industrial applications Data sheet 07600-B
▶▶ Selection of the filters www.boschrexroth.com/filter
▶▶ Information on available spare parts www.boschrexroth.com/spc
Notes
Notes
Notes