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PROJECT TITLE :

PROPOSED ERECTION OF 230KV/66KV SUBSTATION AND


ANCILLARY WORKS ON LOT 05036W MK 07 OFF TUAS SOUTH
LANE/ TUAS SOUTH AVENUE 9
OWNER :

CONSULTANT :

CONTRACTOR :

SUBCONT. DOCUMENT NUMBER 112101-SSN-SP-EP-0004-B

TITLE :
DESIGNED
DATE SIGNATURE
BY
230kV GIS Specification

SUDANA 15/06/2020

CHECKED
DATE SIGNATURE
BY

B 15/06/2020 For Approval SW EB SJ


EKO 15/06/2020 A 13/02/2020 For Approval SW EB SJ

REV. DATE DESCRIPTION DESIGN CHECKED APPROVED

APPROVED
DATE SIGNATURE PROJECT DOCUMENT REFERENCE REV.
BY

SUJATMOKO 15/06/2020 112101 – SSN – SP – EP – 0004 B


VENDOR DRAWING

Vendor Name : Siemens India

Vendor Drawing No. : 112101-SSN-SP-EP-0004-B_230kV GIS Specification

Revision Verson :B

DESIGNED BY DATE SIGNATURE

Quadir 15/06/2020

CHECKED BY DATE SIGNATURE

Chetan 15/06/2020

APPROVED BY DATE SIGNATURE

Chetan 15/06/2020

Disclaimer :

*) This Sheet is applicable for drawing provided from vendors, additional information might be included from the contractor, acceptance of
the vendor drawings by contractor are subject for revisions provided by the end customer.
Table of Content

A. Technical Specification

B. Technical Guide

C. CT CT Data Sheet

D. Catalog
A. TECHNICAL SPECIFICATION
s 230kV GIS GTP

Parameters Requirement Guaranteed Parameters


Ratings 2,000A, 63kA/1s, 230kV 2,000A, 63kA/1s, 230kV
Manufacturer By Tenderer Siemens Ltd.
Country of Origin By Tenderer India
Model By Tenderer 8DQ1
Individual Phase Encapsulated type GIS By Tenderer Single phase encapsulated
Certified Type test report included Yes Yes
Rated maximum system voltage, kV 245 245

Rated insulation level – basic impulse level (BIL)


Ph-Earth – 1050 kVp
(across the isolating distance), kV minimum 1,050
Across open gap – 1200kVp
peak value

Rated low frequency phase-to-earth withstand


460 460
voltage, kV rms

Rated frequency, Hz 50 50

Rated minimum continuous current, main


2,000 2000
busbars, A

Rated minimum continuous current, cross


2,000 2000
busbars, and busbar taps, A

Rated short-time withstand current/Duration, kA


63/1 63kA/1s
rms/s

Rated withstand current, kA peak 157.5 158


Auxiliary Supply for drives of CB/DS/ES 110V DC 110V DC
Auxiliary Supply for tripping and closing coils 110V DC 110V DC
Auxiliary Supply for heaters 230V AC 230V AC

Nominal SF6 Pressure of breaker


By Tenderer 5.6 bar
compartment

Nominal SG6 Pressure of non-breaker VT – 5.6 bar


By Tenderer
compartment Other compt.- 5.2 bar

Circuit Breakers 230kV 230kV


Rated maximum system voltage, kV 245 245
Rated maximum interrupting time, cycles < 45 ms (2.25 cycles) 38.7 ms

Rated minimum continuous current, all


2,000 2000
breakers, A

Rated short-circuit breaking current, kA rms 63 63

Short time short-circuit withstanding current rms /


63kA/1s 63kA/1s
time, kA/s

Rated closing and latching current, kA peak 157.5 158

January 24, 2020 Page 2 of 5


s 230kV GIS GTP

Parameters Requirement Guaranteed Parameters

Duty Cycle: O-t1-CO-t2- CO


Rated operating sequence where t1 = 0.3 second, O – 0.3 s – CO – 3 min - CO
and t2 = 3 minutes

Operation mechanism type By Tenderer Spring Spring type

Rated capacitive switching currents IEC 62271-100 Table 9 IEC 62271-100 Table 9
Number of mechanical operations 10,000 (minimum) 10,000
Number of trip coils per phase Two Two
Tripping coil current (A) By Tenderer 5A
Number of closing coil per phase One One
Closing coil current (A) By Tenderer 2.2A

Disconnect Switches 230kV 230kV


Rated minimum continuous current, A 2,000 2000
Rated short-time withstand current, kA 63 63
Rated peak withstand current, kA peak 157.5 158
Rated duration of short circuit, seconds 1 1

Mechanical endurance 1,000 cycles (minimum) 10000

Withstand voltages, across the isolating distance


-at power frequency,1 Min 460kV 460kV
-at lightning impulse (1.2/50 µs wave) 1050kVp 1050kVp
As per IEC 62271-203,
switching impulse is not
-at switching impulse (250/2500 µs wave) By Tenderer
applicable for 245kV rated
voltage.

Earthing Switches 230kV 230kV


Fast speed with insulator incoming/outgoing/bus incoming/outgoing/bus
Earth switch with insulator By Tenderer Tie
Earth switch without insulator By Tenderer Between feeder & Tie

Rated minimum continuous current, all


2,000 2000
earthing switches, A

Rated short-time withstand current, kA 63 63


Rated peak withstand current, kA 157.5 158

Rated short-circuit making current (high


63 63
speed earthing switch only), kA

Electrical endurance (high speed earthing E1 (Two minimum full fault closing operations, before
switch only) inspection/contact replacement)

Rated duration of short circuit, seconds 1 1

January 24, 2020 Page 3 of 5


s 230kV GIS GTP

Parameters Requirement Guaranteed Parameters


Mechanical endurance 1,000 cycles (minimum) 2000

BIL of insulator of insulated type earth switch


By Tenderer 10kV
(kV)

Current Transformers 230kV 230kV


Manufacture By Tenderer Siemens Ltd.
Type By Tenderer 8DQ1
Ratio, rated primary current, A
Rated secondary current, A
As per 230/66kV
Rated continuous thermal secondary current, A Substation Single Line Refer 230kV Single Line
Diagram (Drawing Diagram 112101-SSN-DR-
Rated 1 second thermal equivalent primary Number 197557-SSN- EP-7201
current, kA DR-EP-7000)
Relay accuracy class
Metering accuracy class

Voltage Transformers 230kV 230kV


Manufacture By Tenderer Siemens Ltd.
Type 8DQ1
Number of secondary windings / phase 3
Application
Rated primary voltage, line-to-earth, kV Refer 230kV Single Line
As per 230/66kV Diagram 112101-SSN-DR-
Rated secondary voltages, V Substation Single Line EP-7201
Diagram (Drawing
Rated output, VA Number 197557-SSN-
Accuracy class and burden DR-EP-7000)

VT compartment allowed being connected for


Yes/No Yes
GIS HV AC test?

SF6 Gas-to-Cable Termination (IEC 62067) 230kV 230kV

230kV Cable Box Type 1 (Single cable box per 1 x 2000 mm2
phase x 3 nos per circuit) Cu/XLPE/CSA/MDPE or
(230kV SPPG incomer Feeder 1 or Feeder 2 cables) PVC per phase

Refer Annexure-1 (Cable


interface detail)
230kV Cable Box Type 2 (Single cable box per 1 x 1000 mm2
phase x 3 nos per circuit) Cu/XLPE/CSA/ PVC per
(Transformer A or B HV cables) phase

January 24, 2020 Page 4 of 5


s 230kV GIS GTP

Parameters Requirement Guaranteed Parameters


Physical Data of GIS

Line/ trafo. – approx. 8000kg


Per typical breaker bay weight, kg By Tenderer
Tie – approx. 7500kg

Per breaker bay size (WxDxH) in mm By Tenderer Refer Layout drawings

Maximum shipping weight, kg By Tenderer 5500 kg

Approx. 2400 x 4840 x 3375


Maximum shipping size (WxDxH) in mm By Tenderer
mm
GIS Local Control Cubicles
Make and Country of Origin By Tenderer Siemens Ltd, India
IP Rating and Colour IP54 / RAL 1000 IP54 / RAL 1000

January 24, 2020 Page 5 of 5


245 kV Switchgear
Type 8DQ1

TECHNICAL DATA

EM/TP/GIS-OBD/TD-03 RD1436/ Rev 0

Page 1/4
Technical Data
Switchgear, general data:

Switchgear type 8DQ1


Rated voltage 245 kV
Rated power frequency withstand voltage:
- to earth 460 kV
- across the isolating distance 530 kV
Rated lightning impulse withstand voltage:
- to earth 1050 kV
- across the isolating distance 1200 kV
Permissible partial discharge intensity for cast resin at 1.2xUN kV/3 ≤ 5 pC
Rated normal current:
- for busbars 2000 A
- for feeders 2000 A
Rated short-time withstand current, 1 second 63 kA
Rated peak withstand current 158 kA
Rated frequency 50 Hz
Auxiliary voltages:
- for the motor drive of disconnector and earthing switches 110 V DC
tolerance -15 /+10 %
- for controlling and signalling 110 V DC
tolerance -15 /+10 %
- for remote control 110 V DC
tolerance -15 /+10 %
- for heating 230/132 V AC
- alarms potential free contacts
Loss of gas per year and compartment < 0.5 %
Humidity of SF6 (dew point):
- after commissioning max.-10 °C
- at service conditions max. -5 °C
Ambient temperature range:
- indoor - 5 to + 45 °C

EM/TP/GIS-OBD/TD-03 RD1436/ Rev 0

Page 2/4
SF6 gas pressures (gauge pressure at 20 °C):
- Filling pressure 520 kPa g
- Alarm "Loss of SF6" 490 kPa g
- Alarm "Minimum SF6 density" 470 kPa g
- Design pressure 50 kPa g
- Test pressure (casted / welded enclosure) 1500 kPa g
- Rupture disk operating pressure 900-1000 kPa g
- Bursting pressure >3750 kPa g
Temperature rise of enclosures at rated current:
- which have to be touched during normal operation max.30 K
- which need not be touched during normal operation max.40 K
- which are not accessible to the operator max.65 K

Circuit breaker:
Rated current 2000 A
Rated short-time withstand current, 1 second 63 kA
Rated short-circuit breaking current:
- sym. 63 kA
- asym. (acc. to IEC) 82 kA

DC component [ß] 58%


Rated breaking current:
- unloaded lines (charging current) at 1,4 p.U. (1,2 p.U. bei 60Hz) 400 A
- unloaded cables (charging current) at 1,4 p.U (1,2 p.U. bei 60Hz) 400 A
First-pole-to-clear factor (acc. to IEC 62271-100) 1.3
Auto reclosure three phase
Rated operating sequence O-0.3 sec-CO-3 min-CO
Operating times:
Opening time (20°C) 19 ms
Break time (20°C) 39 ms
Closing time (20°C) 63 ms
Close-open time (20°C) 56 ms
Closing release 1
Opening release 2
Rated Voltage 110 V DC
Voltage tolerance - 30 to +10 % (IEC)

Rated power 225 W


Type of motor-drive spring drive
Rated Voltage 110 V DC

Voltage tolerance DC: - 15 to +10 % (IEC)


Free contacts 18 NO, 18 NC, 1 impulse contact
Operations counter non resettable

EM/TP/GIS-OBD/TD-03 RD1436/ Rev 0

Page 3/4
SF6 pressures (gauge pressure at 20 °C):
- Filling pressure 560 kPa g
- Minimum pressure 500 kPa g
- Alarm "Loss of SF6" 520 kPa g
- Alarm "Min. SF6 Density" 500 kPa g
- Design pressure 750 kPa g
- Test pressure 1500 kPa g
- Rupture disk operating pressure 940-1040 kPa g
- Bursting pressure >4300 kPa g
Disconnector:

Rated normal current: 2000 A


Rated short-time withstand current, 1 second 63 kA
Making current (capacitive) 0.5 A
Breaking current (capacitive) 0.5 A
Type of motor-drive DC-motor
Closing time 3 s
Opening time 3 s
Free signalling contacts 12 NO, 12 NC, 1NO make early, 1NC delayed
Bus transfer switching capacity at 20V 1600 A

Work-in-progress earthing switch:


Rated short-time withstand current, 1 second 63 kA
Type of motor-drive DC-motor
Closing time 4 s
Opening time 4 s
Free signalling contacts 12 NO, 12 NC, 1NO make early, 1NC delayed

High-speed earthing switch:

Rated short-time withstand current, 1 seconds 63 kA


Rated peak withstand current 158 kA
Permissible electrical endurance strength of contact C-O-C
Capacitive make-break capacity (at 15 kV eff.) 18 A
Inductive make-break capacity (at 15 kV eff.) 200 A
Type of motor-drive DC-motor with spring charge
Charging time of spring mechanism 5 s
Closing time  55 ms
Opening time  55 ms
Free signalling contacts 8 NO, 8 NC, 1NO make early, 1NC delayed

EM/TP/GIS-OBD/TD-03 RD1436/ Rev 0

Page 4/4
Annexure-1

Cable connection module


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720 720 400 400

315
1414

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For cable termination system according to IEC 62271-209 Edition 1.0 (08-2007)
Clause 7.1 Figure 3, Fluid-filled cable-terminations
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Unrestricted Ersteller: Quadir, Gulam (RC-IN EM TP GIS MF EN) Für Angebot Interface description
© SIEMENS AG 2020 All Rights Reserved P-xxxxxx

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Seite 1 von 4
Annexure-1
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Tec hnisc he D aten

Technical Data

Rated voltage 245 kV


Rated power frequency withstand voltage 460 kV
BIL (1.2/50 µs) Rated lightning impulse withstand voltage 1050 kV
SIL (250/2500 µs) Rated switching impulse withstand voltage NA kV
Rated normal current 2000 A
Rated short-time withstand current, 3/1 seconds 63 kA
Rated peak withstand current 158 kA
Rated frequency 50 Hz
SF6 pressures 2):
Filling pressure (at 20 °C) 520 kPa
-Min. service pressure range (Dielectric test pressure) at 20 470 kPa
°C
-Design pressure of the adapter housing 750 kPa
-Test pressure of the adapter housing 1500 kPa
-Rupture diaphragm bursting pressure 900 - 1000 kPa
-Bursting pressure of the adapter housing ≥4000 kPa
Volume of the adapter housing ≈380 l
Weight of the adapter housing ≈170 kg
Loss of gas per year and compartment <0.5 %
Temperature rise of enclosures at rated current over 40°C:
-which have to be touched during normal operation max. 30 °C
-which need not be touched during normal operation max. 40 °C
-which are not accessible to the operator max. 65 °C
Ambient temperature range:
-indoor -5 to +45 °C
-outdoor -5 to +45 °C
Mounting location of cable connection module horizontal, vertical

Note:

- Mechanical forces in lateral or axial direction caused by external forces, e.g. cable forces to the connecting flange of
the cable connection enclosure shall not exceed 2kN. Forces in both direction can apply.
- Mechanical forces caused by internal forces to the cable termination are specified within IEC 62271-209, clause 6.2
- The overpressure relief device for the gas compartment including the cable connection enclosure is designed for
covering possible internal faults within that compartment; it is not designed to cover internal faults within the cable
termination as this component is not part of the GIS.
- According to IEC 62271-209, the insulation between the gas compartment of the gas-insulated cable connection
enclosure and the cable termination serves as a barrier to prevent the flow of insulating gas between the components.
Cable terminations which allow a flow of gas (e.g. SF6) between the components are not in conformity with the standard
and are not appropriate for installation into the cable connection enclosure. Installation using a cable termination
without an insulating barrier conforming to the requirements of IEC 62271-209 may lead to death, personal injury and/or
property damage.
- Neither Siemens AG, nor any of its affiliates, subsidiaries, successors or assigns, shall be responsible or liable for any
claims, losses, or damages, including, but not limited, to death, personal injury or property damage, resulting from or
relating to an improper installation of the cable termination into the cable connection enclosure.

1) Note: ‘bar’ means bar gauge


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Unrestricted Ersteller: Quadir, Gulam (RC-IN EM TP GIS MF EN) Für Angebot Interface description
© SIEMENS AG 2020 All Rights Reserved P-xxxxxx

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Seite 2 von 4
Annexure-1
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Diameters and Linear Sizes:


A-F
L View L
L11 Standard orientation of fixing holes
fixing holes out of axis fixing holes on axis
L2 y
A
4 x m1
d1 C
d2 B
0,5 t1
0,6 B t1 t2
2,5 A d3 0,2 B x

Switchgear manufacturer
25 d4 L4
Rz

d5 L10 E D

II
II
K L5
d6 L9
r1
L8

n1 x m2 L7

Limit of supply
0,5
t2 0,5

Cable termination manufacturer


d8
s3 B
6.3 s4 A
R max
d9

Detail K

d11
L5
0,5
d10 L12
L6
r2
d13
d12
d7

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+0.5 +2.0
d1= 138 -0.5
mm d9≤ 500 mm L5= 1400 -2.0 mm r1≥ 10 mm
+0.5
d2= 252 mm d10≤ 690 mm L6≤ 6 mm r2≥ 2.5 mm
d3≤ 250 mm d11≥ 16.5 mm L7≥ 110 mm s3≥ 613 mm
d4≥ 140 mm d12= 596 mm L8≤ 30 mm s4≤ 551 mm
+0.3
d5≥ 540 mm d13= 574.6 mm L9≤ 70 mm t1= 110 -0.3
mm
+5 +0.5
d6= 540 -0
mm L10≥ 105 mm t2= 640 -0.5
mm
+0.5
d7= 618 -0
mm L2≤ 100 mm L11≤ 20 mm m1= M12
+0.3
d8= 617 -0.3
mm L4≥ 21 mm L12= 6.4 mm n1 x m2= 20 x M16

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Unrestricted Ersteller: Quadir, Gulam (RC-IN EM TP GIS MF EN) Für Angebot Interface description
© SIEMENS AG 2020 All Rights Reserved P-xxxxxx

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Annexure-1
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Limits of supply
Cable
Switchgear
Manufacturer Termination
Manufacturer
1 Main circuit end terminal 1

2 Connection interface 2

3 Connection interface 3

Insulator 4
4
Cable connection enclosure 5
12
Flange 6
5
Seal 7
6
terminal screw connection, washers,
8 8
nuts (galvanized steel)
7
cpl. sealing end 9
9
Flange (if needed) 10
10 remaining parts of sealing end 11
11
SF6-gas 12

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Assembling
• Screws thread to be lubricated with –Centoplex 24DL- (Messrs. Dow. Corring, Munich)
before assembling 1 , tightening torque M12 = 70 ± 4 Nm
• Tightening torque for pressure vessel screw connection (galvanized bolt)
M16 = 25 ± 2 Nm 3 , terminal screw connection locked by liquid plastic 3 according to
SN 46800 – Loctite 243
• Tightening torque for pressure vessel nuts M16 = 25 ± 2 Nm 3 ; (lower torque possible
by the cable termination manufacturer)
• Flange surface exposed to air (outside the O-ring diameter) coated with –TECTYL 506-
grease (Messrs. Valvoline, Hamburg). Sealing zone (groove and surface contacting O-
ring) as well as flange surface exposed to SF6 (inside of O-ring diameter) coated with -
WD40 - (WD40 Company Ltd., Milton keynes, GB)
• Contact surface in the current path (main circuit-cable termination) to be copper-sprayed
with 40 to 100 μm

Note: Consider mating material – terminal screw connection → pressure ring

Shipment
• Parts protected against mechanical damage and corrosion
• Contact surfaces in current path treated with easily removable anti-corrosion compound
(e.g. Centoplex 24 DL, Messrs. Klüber, Munich)
• Cable connection housing with factory-assembled SF6-tight endplates

=== Ende der Liste für T extm arke Inhalt ===

Unrestricted Ersteller: Quadir, Gulam (RC-IN EM TP GIS MF EN) Für Angebot Interface description
© SIEMENS AG 2020 All Rights Reserved P-xxxxxx

Annexure-1-Cable interface-Fluid Filled.doc Druckdatum: 25.01.2020 11:45 Stand: 6/20/2010


Seite 4 von 4
B. TECHNICAL GUIDE
245kV GIS for IWMF, TUAS Singapore

245kV Gas Insulated Switchgear


Type 8DQ1

Technical Guide

Project : 245kV GIS for IWMF, TUAS Singapore

EM/TP/GIS-OBD/TD-04 For offer only RD1436/ Rev 0


Issued Date: 27.02.2017
Rev 1: 09.03.2019 Date: 25.04.2019

Page 1/22
245kV GIS for IWMF, TUAS Singapore

CONTENTS

CONTENTS 2
I. General Description of Gas Insulated Switchgear Type 8DQ1 3
II. FAT Protocol 12
III. Guidelines for storage & handling of GIS & its components 14
IV. List of secondary makes 21

EM/TP/GIS-OBD/TD-04 For offer only RD1436/ Rev 0


Issued Date: 27.02.2017
Rev 1: 09.03.2019 Date: 25.04.2019

Page 2/22
245kV GIS for IWMF, TUAS Singapore

I. General Description of Gas Insulated Switchgear Type 8DQ1

Standard Specifications
The switchgear conforms to the following IEC standards:

Switchgear, general:
IEC 62271-1 High-voltage switchgear and controlgear
Part 1: Common specifications
IEC 62271-203 High-voltage switchgear and controlgear
Part 203: Gas-insulated metal-enclosed switchgear for rated
voltages above 52 kV

Circuit-breakers:
IEC 62271-100 High-voltage switchgear and controlgear
Part 100: High-voltage alternating-current circuit-breakers
IEC 62271-101 High-voltage switchgear and controlgear
Part 101: Synthetic switching

Disconnectors, earthing switches:


IEC 62271-102 High-voltage switchgear and controlgear
Part 102: High-voltage alternating-current disconnectors and
earthing switches

Instrument transformers:
IEC 60044-1 Instrument transformers -
Part 1: Current transformers
IEC 60044-2 Instrument transformers -
Part 2: Inductive voltage transformers
IEC 60044-6 Instrument transformers -
Part 6: Requirements for protective current transformers for
transient performance

Cable connections:
IEC 62271-209 High-voltage switchgear and controlgear
Part 209: Cable connections for gas-insulated metal-enclosed
switchgear for rated voltages above 52 kV – Fluid-filled and dry-
type cable-terminations

Outdoor bushings:
IEC 60137 Insulated bushings for alternating voltages above 1000 V

EM/TP/GIS-OBD/TD-04 For offer only RD1436/ Rev 0


Issued Date: 27.02.2017
Rev 1: 09.03.2019 Date: 25.04.2019

Page 3/22
245kV GIS for IWMF, TUAS Singapore

Transformer direct connection:


IEC 61639 Direct connection between power transformers and gas-insulated
metal-enclosed switchgear for rated voltages of
72.5 kV and above

Surge arresters:
IEC 60099-4 Surge arresters
Part 4: Metal-oxide surge arresters without gaps for a.c. systems

SF6-Gas:
IEC 60376 Specification of technical grade sulfur hexafluoride (SF6) for use in
electrical equipment
IEC 60480 Guidelines for the checking and treatment of sulfur hexafluoride (SF6)
taken from electrical equipment and specification for its re-use
IEC/TR 62271-303 High-voltage switchgear and controlgear
Part 303: Use and handling of sulphur hexafluoride (SF6)

Local Control Cubicles:


IEC 61439 -1 Low-voltage switchgear and controlgear assemblies
Part 1: General rules

EMC:
IEC 62271-1 Common specifications for high voltage switchgear and
controlgear standards

The enclosures of the switchgear conform to the following EN standards:

Enclosure

EN 50052 Cast aluminium alloy enclosures for gas-filled high-voltage


switchgear and controlgear
EN 50064 Wrought aluminium and aluminium alloy enclosures for gas-filled
high-voltage switchgear and controlgear
EN 50068 Wrought steel enclosures for gas-filled high-voltage switchgear
and controlgear
EN 50069 Welded composite enclosures of cast and wrought aluminium
alloys for gas-filled high-voltage switchgear and controlgear
EN 50089 Cast resin partitions for metal enclosed gas-filled high-voltage
switchgear and controlgear

EM/TP/GIS-OBD/TD-04 For offer only RD1436/ Rev 0


Issued Date: 27.02.2017
Rev 1: 09.03.2019 Date: 25.04.2019

Page 4/22
245kV GIS for IWMF, TUAS Singapore

Switchgear design

Enclosures
Depending on their shape and size, the housings are made out of cast aluminum or of welded aluminum
or of steel. Housings and expansion joints form together the pressure-resistant housing of the switchgear.
The enclosures are single-pole encapsulated.
The manufacturing and testing of the enclosures follow state-of-the-art technology. Each housing is
subjected to a pressure and gas tightness test and complies with the requirements of the relevant EN
standard.

Surface Treatment
Steel (covers):
Indoor: hot galvanised or painted

High-Grade Steel (expansion joints):


Indoor
Pre-treatment: none
Paint work: none
Outdoor
Pre-treatment: degrease
Paint work: same as housings of cast aluminium
Cast-aluminium:
Pre-treatment (indoor and outdoor): sand-blast or degrease alkaline
Internal surfaces (cast-aluminium): Seevenax protective paint RAL 7035
Internal surfaces (aluminium wrought alloy): without surface treatment
External surfaces
Material description: high-resistant 2-component
polyurethane paint
Color code: RAL 1013
Gloss: satin-finished
Drying: air or stove dried
Top coat: Outdoor: Alexit top coat 5225, 5:1
Indoor: Celerol top coat 362-24
Reaction component: Alexit hardener 402
Thinner: Alexit thinner 62 or 68

The used lacquers are free of harmful materials like cadmium, lead and chromic acids.

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Gas, gas compartments, monitoring of gas compartments


• SF6 serves as arc-quenching and insulating medium inside the enclosures.
• The circuit-breaker, voltage transformer and surge arrester modules form separate gas
compartments.
• The disconnector modules may form common gas compartments with other devices, e.g.
earthing switch or cable connection module.
• Static filters in all gas compartments absorb moisture and decomposition products. The filter
material is filled in filter bags which are placed inside the enclosures
• All gas compartments are equipped with rupture diaphragms and, if necessary, with gas
diverter nozzles. These nozzles are arranged in a way that, if the rupture diaphragm bursts,
the gas flow is guided away in a direction not unnecessary hazardous to either personnel or
equipment
• The circuit breaker and disconnector operating shafts are provided with lip seals against
pressure and vacuum loss. They prevent diffusion of air during the evacuation process
(before commissioning) or the loss of SF6 during operation. The type-tested leakage rate of
the switchgear is less than 0.1% SF6 per year and gas compartment
• The gas monitoring of all gas compartments is decentralized and realized by density
monitors with a green/red indication. The density monitors are installed directly at the gas
compartment they monitor.
• The gas compartments are single-pole monitored. As a special version three-pole gas
monitoring is also possible

Busbar
• The busbar consists of passive busbar modules which form a common gas compartment.
The busbar is separated gas tight from the remaining bay modules.
• Coupling contacts absorb the thermal expansion inside the conducting path.
• Expansion joints along the busbar run allow the compensation of tolerances and thermal
contraction/expansion of the housings
• Busbar sectionalizers can be installed in the busbar run. They form a separate gas
compartment

Circuit-breaker
• The circuit-breaker consists of three single-phase poles in horizontal arrangement. It forms
the basis on which the other modules of the bay are mounted
• Switching takes place by means of separate spring-charged operating mechanisms for
single-pole auto-reclosure

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• The gas flow required for arc-quenching is generated in the interrupter units by means of the
puffer piston and cylinder (self-compression principle of SF6 gas in the arcing chamber)
• The control unit contains the drive mechanism and equipment for control and monitoring of
the circuit-breaker
• Mechanical position indicators are directly connected to the operating drive rods. They show
the single-pole switching state. Auxiliary switches allow electrical monitoring of the contacts
and any intermediate positions.

Disconnector switch
• The disconnector forms a separate module. However, a combination with earthing switches
is possible.
• The isolation distance of the disconnector is created between a moving contact pin and a
fixed contact element.
• The disconnector has a common motor drive for the three poles
• Mechanical position indicators which are connected to the operating mechanism shaft show
the triple-pole switching state. Auxiliary switches allow electrical monitoring of the contact
and any intermediate positions
• Manual operation of the motor operating mechanism is possible
• The motor drive can be blocked in the open or closed position by interrupting the electrical
control directly at the operating mechanism

Work-in-progress earthing switch


• The work-in-progress earthing switch are combined with the disconnector or mounted into a
separate enclosure.
• The isolation distance of the work-in-progress earthing switch is created between a moving
contact pin and a fixed contact element.
• The work-in-progress earthing switch has a common motor drive for the three poles.
• Mechanical position indicators which are connected to the operating mechanism shaft show
the triple-pole switching state. Auxiliary switches allow electrical monitoring of the contacts
and intermediate positions.
• Manual operation of the work-in-progress earthing switch is possible.
• The motor drive can be blocked in the open or closed position by disrupting the electrical
control directly at the operating mechanism

High-speed earthing switch


• The high-speed earthing switch are combined with the disconnector or mounted into a
separate enclosure.
• The isolation distance of the high-speed earthing switch is created between a moving
contact pin and a fixed contact element.
• The high-speed earthing switch is make-proof.

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• Each pole of the high-speed earthing switch has a spring snap-action mechanism. The
spring snap-action mechanism is charged by means of a DC-motor drive.
• Mechanical position indicators which are connected to the operating mechanism shaft show
the single-pole switching state. Auxiliary switches allow electrical monitoring of the contacts
and any intermediate positions.
• Manual operation of high-speed earthing switch is possible.
• The motor drive can be blocked in the open or closed position by disrupting the electrical
control directly at the operating mechanism.

Current transformers
• The current transformers are of inductive type.
• The current transformer consists of the primary winding and the secondary elements. The
conductor forms the primary winding. The secondary elements consist of the inner electrode
and the toroidal cores which are arranged on the inner electrode. The secondary windings
are fixed on the toroidal cores.
• The secondary elements of the current transformer can be installed either inside or outside
the SF6-gas compartment.
• The terminals of the secondary windings are connected in the terminal box. The terminal box
is located directly on the current transformer. Secondary winding taps allow multiple ratios.
Connection of the various taps can be made in the terminal box.
• The cores can be used for metering or protection purposes.
• The current transformers comply with IEC standards.

Voltage transformers
 The voltage transformers are of inductive type.
• The voltage transformers consist of an iron core with the secondary windings, the single-
stage primary winding with the high-voltage electrode and the high-voltage connection. All
windings are designed as multi-layer windings with plastic foil insulation.
• The terminals of the secondary windings are connected in the terminal box. The terminal box
is located directly on the voltage transformer.
• The voltage transformers will be removed from switchgear during the HV cable testing.
• The voltage transformers comply with IEC standards.

Surge arresters
• Surge arresters are designed to protect the switchgear against the effects of overvoltages.
• The normal type of surge arrester is suitable for power frequencies between 48 and 62 Hz
• The active part of the arrester are metal oxide resistors mounted in series within a cage of
FRP (Fibre Reinforced Plastic) rods.
• Pressurised SF6-gas filled into the aluminium cast tank forms the insulation. The pressure of
each arrester is indicated on the rating plate.

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• The SF6 maintenance point and the density monitor are located on the cover on the earthed
side of the arrester housing.
• The gas compartment is monitored in the same way as the gas compartments of the
switchgear.

Local control cubicle


The local control cubicle stands separate from the switchgear bays. They contain the
equipment necessary to control and monitor a switchgear bay. Each bay requires its own local
control cubicle.

Interfaces to others
• The cable connection housings without cable sealing ends acc. to IEC 62271-209 and our
interface drawing 1)
• The terminal studs/plates of the SF6/air bushings acc. our interface drawing
• The transformer connection housings without SF6/oil bushing acc. to IEC 61639 and our
interface drawing.

1) Note: The design of the cable termination shall be fully in conformance with IEC 62271-209. According to this
standard, the insulation between the gas compartment of the gas-insulated cable connection enclosure and
the cable termination serves as a barrier to prevent the flow of insulating gas between the components. Cable
terminations which allow a flow of gas (e.g. SF6) between the components are not in conformity with the
standard and are not appropriate for installation into the cable connection enclosure.
2) This project use SF6 Sealing End according IEC 62271-209 with our interface drawing

EMC
A variety of EMC control measures are considered in the design of the 8DQ1 switchgear
• Screening measures in the current and voltage transformers
• High-frequency-compatible shielded measuring and control cables
• Shielding and earthing of electronic modules
• High-frequency-compatible design of earthing for building and GIS (supplied by others)

Earthing material
All necessary material required for the connection of the switchgear to the embedded
grounding and potential grading grid, provided by the contractor in the foundation plate.

Fixing of the switchgear and details for the switchgear building


The base of circuit breaker is fixed to the floor via embedded plate, supplied and mounted by
the contractor.
The civil contractor take care, that the building design is take into account the expected
mechanical loading and internal pressure caused by a fault arc (acc. IEC 61936-1 or HD 637).

Details for switchgear building


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• Bay width: 2.2 m


• Minimum width of the operating gangway: 2.7 m
• Weight of one bay (cable feeder) approx. 10 t
• Carrying capacity of the gantry crane (min) 5.0 t
(necessary for transport/installation and maintenance of
voltage transformers, surge arresters and for withdrawal of
the interrupter unit of circuit breaker)
• Crane hook clearance (above the GIS) approx. 1.9 m
• building entrance for bringing in unpacked dispatch units: W 3.0 x H 3.5 m

Dispatch
The dispatch units are fixed at the factory with respect to the layout of the switchgear modules.
Delivery of one complete feeder with out the interface modules in one dispatch unit is possible
depending on the switchgear design. The other modules like voltage transformers, SF6/air
bushings, and connection modules will be packed separately.

Routine tests at switchgear factory (acc. to IEC)


The routine tests meet the requirements of IEC 62271-203.

Factory acceptance tests at switchgear factory (acc. to IEC)


The acceptance tests are repetitions of the routine tests with limitations.
The current and voltage transformers, surge arrester as well as SF6/air-bushings are
manufactured in subsupplier’s factory.
The acceptance test of current and voltage transformers, surge arrester as well as SF6/air-
bushings is not envisaged. The routine test certificates of these parts will be handed over
together with the test certificates of the switchgear.
The mechanical tests will be done on one switching device of each type, the dielectric test on
one switchgear bay without voltage transformers, SF6/air-bushings and outgoing bus ducts.

Maintenance
Siemens metal-enclosed SF6 insulated switchgear requires extraordinarily little maintenance.
The maintenance effort recommended is limited to those parts which are subject to wear or
ageing. The time and extent of the work to be carried out depends on
• The number of short-circuit operations
• The switching frequency and
• The operating time

Inspection and maintenance services


After 9 years visual check, gas compartments need not be opened
After 17 years visual check, gas compartments need not be opened

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After 25 years major inspection, opening of the gas compartments depending on condition of
contacts
After 34 years visual check, the inspection and maintenance schedule is repeated

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II. FAT Protocol

1) Circuit-breaker

a) Operation
5 x CLOSE and OPEN at 110% Un
5 x CLOSE and OPEN at 100% Un
5 x CLOSE at 85% Un and 5 x OPEN at 70% Un
5 x OPEN-CLOSE-OPEN at 100% Un

b) Oscillograph display of operating times at 100% Un


Closing time
Opening time
CLOSE-OPEN-time
OPEN-CLOSE-OPEN time

c) Pressure monitoring (SF6) at falling pressure


SF6-loss
General lockout of SF6 (auto tripping for project specific requirement)

d) Measurement of the voltage drop at 100 A DC

e) Voltage test at auxiliary circuits


2 kV, 50 Hz, 1 min. (wiring, auxiliary switches, contactors, etc.)
1.2 kV 50 Hz, 1 min (motors Un <= 250 V)

f) Test of the spring stored-energy mechanism


Charging time of the closing spring

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2) Disconnector, Maintenance Earthing Switch and High Speed Earthing Switch

a) Operation
5 x CLOSE and OPEN at 100% Un
5 x CLOSE and OPEN at 85% Un

b) Current measurement of motor drive during CLOSE and OPEN operation at 100 % Un

c) Measurement of motor operating time during CLOSE and OPEN operation at 100 %Un

3) High Voltage Test

- Voltage test of an assembly group with rated power-frequency withstand voltage


50 Hz, 1 min. incl. partial discharge measurement.

- SF6 gas Leakage test.

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III. Guidelines for storage & handling of GIS & its components

1. Objective
This work instruction describes all storage, handling and transport of GIS bays and module
after receipt of GIS bays, modules and material at site in order to be able to ensure the product
quality.
Taking into account the various influences on the goods (climate conditions, duration of
transport and storage, method of transport), several different types of packaging are used. The
type of packaging is noted on the packing slip and subsequently described. Drawings on the
packaging give information on the nature and arrangement of transport devices.
The accessory items are delivered on wooden pallets, in open crates or sturdy corrugated-
cardboard boxes.
The sealed packaging surrounds the contents on all sides with a barrier layer. The quantity of
drying agent contained in this barrier layer limits the relative humidity to a level of < 60%, a level
which can cause no damage to the contents of the packaging for the duration of their storage
life unless it is damaged & mishandled. The amount of desiccant depends on the crate surface
area, the type of barrier (vapors permeability), the climatic conditions and active life in months.

2. Scope
All types of GIS products, its components, modules

3. Transport & handling of GIS & Components at site


On-site transport means the moving of packed or unpacked goods before or during erection.
Various devices used for moving may include Trucks or other vehicles, Fork-lift trucks, Mobile
and/or stationary cranes, Transport roller systems, specially for complete switchgear bays,
Hydraulic jacks, Winches (rope winches, rack-and-pinion jacks), Rollers, Crowbars with and
without rollers, Various ropes
Ensure that all tools are capable of bearing the load.
When loading and unloading heavy goods, especially if using winches, jacks and
Crowbars, etc., there is a risk of load tipping – Danger to life
• Prop up top-heavy or side-heavy loads and secure them by ropes during handling.
• Stabilize the transport vehicle with support frames or jacks during loading and unloading, in
order to avoid tipping or springing of the loading platform. The brakes must always be
applied.
• Heavy parts should be secured so that they cannot shift when handled.
• With steel ropes, use wooden blocks to prevent them from rubbing against the cases or
cutting into them.
• Heed all notices. Do not remove labels or other markings.

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4. Storage of goods
4.1 Storage must take place
• In closed rooms (Indoor)
• Outdoors after applying a folding box. Limited storage period for packaged goods in
basic packaging. Shipping units in the basic packaging may only be stored in the open if
it is certain that they are adequately protected from the elements, particularly from
moisture.
4.2 Requirements to be met when choosing and preparing storage areas
• Protect stored goods against moisture (flooding, runoff from melting snow and ice), dirt,
destructive creatures such as rats, mice and termites, and unauthorized access.
• Place crates on boles or squared timber to protect them against ground moisture and
for better ventilation.
• Determine the loading capacity of the area.
• Arrange the storage area based on packing slip information, symbols and details on the
packages.
• Keep access routes free.
• Stored goods should be inspected at regular intervals. After storms, heavy rain or snow,
appropriate additional measures should be taken. If erection of the installation does not
take place until after the intended life of the package seals, appropriate steps must be
taken in good time. This may include:
• Proper reconditioning of the sealed packaging.
• Unpacking of goods and storage in an appropriate storage room. Where required,
qualified personnel can be consulted through the appropriate Siemens office. Time-
limited storage in sealed packaging that is exclusively designed for transport.
1. Use proper equipments for unloading the GIS material from the trucks/trolleys
2. Use the guidelines (SOP) stick on the boxes to tie the slings for unloading to avoid damage
to the material
3. After proper unloading, if the erection is not to be started immediately follow the below
guidelines for storage of the GIS material
4. If the GIS is to be stored indoor
a) GIS equipment should be stored indoor always in a lock and key arrangement
b) The hall should have proper flooring and roof top with closed
window (if any), and shall be kept ,
c) Sealing all the open entries so as to avoid water, moisture, dust,
destructive creatures like rats/mice and termites
d) Do not put heavy goods on top of one other, do not overload any
goods by excessive stacking
e) The cases (boxes) should be arranged in such a way that the packing
list/ box details are not torn off
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5. If the GIS is to be stored outdoor in absence of indoor space below guidelines to be followed
a) The GIS should be stored at elevated base (to avoid water ingress)
b) The base should have enough loading capacity to bear the load of GIS bays
c) There should be a proper roof (shed) over the elevated ground
d) Do not put heavy goods on top of one other, do not overload any goods by
excessive stacking
e) The cases (boxes) should be arranged in such a way that the packing list/ box
details are not torn off
f) Once all the boxes are kept in the prescribed area, cover all the boxes with proper
tarpaulin sealing all the open entries so as to avoid water, moisture, dust, destructive
creatures like rats/mice and termites
Store the goods carefully in accordance with the directives in the following section. Store spare
parts separately. Specially preserve small components if the storage room is unable to
maintain required storage conditions or if the storage time is expected to be particularly long.
Avoid damage to modular assemblies during storage – Damage can affect subsequent
operation.
• Pay attention to the carrying capacity of the floor.
• Do not place heavy goods on top of one other. Do not overload any goods by excessive
stacking.
• The cases should be arranged so that the case number is clearly visible. Related parts
should be stored in line with the sequence in which they are to be erected.
• Store machines with rolling-contact bearings (or assemblies containing machines) on
vibration-free floors (the bearings may otherwise be damaged).
4.3 For Highly flammable materials
• Smoking is forbidden
• Observe fire prevention regulations.
• Fire engines must have unhindered access in the event of fire.
• Ensure that extinguishers are available adequately protected from adverse weather
conditions.
4.4 The protection can be considered sufficient if
• The requirements outlined in this section with regard to the selection of and conditions in
a site for the storage of seaworthy crates are met.
• The case of tents and tarpaulins, it is ensured that they are secured properly and that
water cannot accumulate (such canopies must cover the goods far enough to prevent
the penetration of rain driven from the side, snow etc.),
• There is adequate ventilation underneath the weather protection (covers must not lay
directly against the cases. Use a frame of slats or boards to ensure that there is an air
gap of approx. 30 cm.)
• The supply voltage to the anti-condensation heating is connected and the heating is in
operation if the unpacked assembly is to be stored in the open for more than 2 weeks.

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4.5 Storage of the delivery units for the installation


Depending on the respective local conditions, the packages can be either unpacked directly at
the assembly point, in a special room, or with suitable weather conditions.
Essentially, it has proven beneficial to unpack the packages directly in the switchgear hall after
leveling the switchgear, if this is possible.
After this is finished the hall floor must be thoroughly cleaned before any further work can
begin.

5 Constructional preconditions must be fulfilled before start of erection


5.1) General
• Power supply consumed on site (AC/DC) according to common security requirements
available.
• First aid kit (large) existing
• Necessary number of fire extinguishers available
• Fire protective measures carried out
• Waste disposal (container/collection) arranged
5.2) Switchgear Room
• Construction work & Painting work completed
• First dust absorbent coating of floor completed
• Window & wall openings dustproof closed, Door openings dustproof lockable
• Floor/ceiling/roof openings are covered
• Lighting installation/station auxiliaries completed.
• AHU’s are in operating condition. (Controlled room conditions are preferred if possible)
• Crane ready for operation
5.3) Side rooms
• Day-room available
• Lavatory and washing facilities available
• Office room & Workshop area available
5.4) Additional for control rooms
5.4.1) Rooms are dust free
5.4.2) False floor ready
5.4.3) Cut-outs for cables correctly placed
5.4.4) Air conditioning ready for operation

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5.5) Additional for battery rooms


• Acid-resistant floor paint and/or tiles
• Protective clothing, eye shower
• Ventilation in operation (final or temporary)

6. Do’s & Don’ts

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7. Annexure
7.1 Symbols on packages
The packing crates bear symbols which give instructions for safe transport and proper storage.

RECOMMENDATION FOR LOADING UNLOADING AND MATERIAL HANDLING

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7.2 Identification of the shipping


In order to clearly organize the location of assembly for the switch gear, shipping assemblies
are specifically labeled. These labels have been placed on the protective covers on the joints of
the assembly.

Use the packing slip to check completeness of delivery.


The dispatch note includes the following information:
– Customer order item
– Manufacturer order item
– Contents in German and in an appropriate foreign language
– Case no.
– Gross weight
– Net weight
– Dimensions

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IV. List of secondary makes


COMPONENTS MAKE FUNCTION DESCRIPTION

CUBICLE BULB WITH PLASTIC


COVER PHILIPS CIBICLE ILLUMINATION
POWER SOCKET 16A ANCHOR / KAYCEE AC SUPPLY SOCKET
MCB / DCCB SIEMENS
AUXILIARY CONTACTS / ADD ON AC & DC SWITCHING
BLOCK (MCB / DCCB) SIEMENS
CONTACTOR RELAY SIEMENS CONTROL,
AUXILIARY CONTACTS / ADD ON INTERLOCKING &
BLOCK (CONTACTORS) SIEMENS INDICATION SIGNALS
PROTECTION OF
CONTACTOR COILS
SURGE SUPPRESSION DIODE SIEMENS (DC)
AC CIRCUIT
AC LOAD PROTECTION SWITCH SIEMENS PROTECTION
KEY OPERATED SWITCH WITH TWO FOR AUTHORISED
CONTACTS SIEMENS OPERATION DISTINCT KEYS
ON DELAY & OFF
ELECTRONIC TIMER RELAYS
This Page
CONTROL SWITCH WITH SPRING
Intentionally Blank
SIEMENS DELAY

RETURN SALZER / SWITRON RETURNABLE


VT SECONDARY
VOLTAGE SELECTOR SWITCH SALZER / SWITRON SELECTION
LOCAL-REMOTE
OPERATION
KEY OPERATED SELECTOR SWITCH SALZER / SWITRON SELECTION

-CONTROL & SIGNAL 1.5 SQ.MM PIN


CIRCUITS TYPE
4.0 SQ.MM PIN
-AC/DC DISTRIBUTION TYPE
4.0 SQ.MM PIN
CONNECTWELL / -EARTHING (SUPPLY) TYPE
TERMINAL BLOCKS
PHOENIX / ELMEX -EARTHING (DENSITY
MONITOR, SIGNAL, 1.5 SQ.MM PIN
ETC) TYPE
-EARTHING (CT/VT 4.0 SQ.MM STUD
SECONDARY) TYPE
-CT / VT SECONDARY 4.0 SQ.MM STUD
CIRCUITS TYPE

PVC FRLS 1.5


-LCC TO LCC SQ.MM
PVC FRLS 1.5
-GIS TO LCC SQ.MM
LV CABLES ONLY FRLS PROVIDED PVC FRLS 4/6
-CT / VT SECONDARY SQ.MM
-AC/DC SUPPLY
LOOPING PVC FRLS 4 SQ.MM
-INTERNAL LCC PVC FRLS 1.5
WIRING SQ.MM

LUGS LAPP / 3D CABLE END CRIMPING

LOCAL INDICATION
DIGITAL AMMETER SCHNEIDER / RISHABH FOR CT CURRENT
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LOCAL INDICATION
DIGITAL VOLTMETER SCHNEIDER / RISHABH FOR VT VOLTAGE
CUBICLE HEATER WITH INTERNAL
THERMOSTAT (LCC) VELICO ANTI CONDENSATION

CUBICLE HEATER (DRIVE CUBICLES) VARITURN ANTI CONDENSATION


CRIMP CONTACT
HAN E
INSERT HAN 46 EE
DRIVE CUBICLE-LCC CODING SYSTEM
CONNECTIONS GUIDE PIN
HARTING / TE
M/F PLUG SOCKETS (46 PIN, 7 PIN) DENSITY MONITOR- CODING SYSTEM
CONNECTIVITY
DRIVE CUBICLE GUIDE BUSH
CONNECTIONS HOUSING
BULKHEAD
MOUNTING HAN 24
B
SWITCH POSITION INDICATOR ( LED BASED POSITION
SEMAPHORE ) STEAM AIRETRIC INDICATION
SWITCH POSITION INDICATOR ( DAV / GOSSEN ROTARY TYPE
SEMAPHORE ) MULLER POSITION INDICATION

MODULE
This Page
FAULT ANNUNCIATOR WITH RELAY Intentionally
MINILEC
Blank
FAULT ALARMS
16 WINDOW / 16
RELAYS
FOR NO VOLTAGE /
UNDER VOLTAGE
3-PHASE UNDER VOLTAGE RELAY EES SIGNALS
CYCLE / OPERATION RESETABLE / NON-
OPERATIONS COUNTER GIC COUNTING RESETABLE
ROLLYTRAY / CABLE GUIDING
PVC CHANNEL CONNECTWELL INSIDE LCC
LV DEVICE MOUNTING
DIN RAIL (35 MM) CONNECTWELL INSIDE LCC
RR / POLYCAB /
INTERNAL WIRES RELICAB INSIDE LCC WIRING

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C. CT VT DATA SHEET
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 2000 A Ietn 120 % @ 2000 Sr No.

Frequency Rated Continous Current Icth 120 % @ 2000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 2400 A Year 2020

P1 P2
C C
105

3S2
85

1S1 T1 1S2 2S1 T2 2S2 3S1 T3 4S1 T4 4S2

Core No. 1 2 3 4
Ratio 2000/ 1 2000/ 1 2000/ 5 2000/ 5

Secondary 1S1 - 1S2 : 2000/ 1 2S1 - 2S2 : 2000/ 1 3S1 - 3S2 : 2000/ 5 4S1 - 4S2 : 2000/ 5
Terminal

VA -- -- 30 30

D Class PX PX 0.2 0.2 D


ISF/ ALF -- -- < 10 < 10

Vk (Volts) >= 2000 >= 2000 -- --

Im. at Vk (mA) <= 50 <= 50 -- --

Max.Rct@75 C( ) <= 5 <= 5 -- --

Test Windings : The taps of 1S1 - T1, 2S1 - T2, 3S1 - T3, 4S1 - T4 are of 10/ 1 A and are for Indication purpose only.
Caution : All secondary terminals to be shorted when not in use or when disconnecting burden.

E E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 6+1
Prep. RRD Line Bays Item No. : 100 All dimensions are in mm
AURANGABAD
A Ratio of 10 A added RRD 11.5.20 Ckd. D01.A, D02.C - CT1.1 SH 1
AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-100
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 2000 A Ietn 120 % @ 2000 Sr No.

Frequency Rated Continous Current Icth 120 % @ 2000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 2400 A Year 2020

P1 P2
C C
105

7S2
85

5S1 T1 5S2 6S1 T2 6S2 7S1 T3 8S1 T4 8S2

Core No. 5 6 7 8
Ratio 2000/ 5 2000/ 1 2000/ 1 2000/ 1

Secondary 5S1 - 5S2 : 2000/ 5 6S1 - 6S2 : 2000/ 1 7S1 - 7S2 : 2000/ 1 8S1 - 8S2 : 2000/ 1
Terminal

VA 30 30 -- --
D Class 0.2 0.5/ 5P PX PX D
ISF < 10 < 30 -- --

ALF -- 20 -- --
Vk (Volts) -- -- >= 1000 >= 1000
Im. at Vk (mA) -- -- <= 50 <= 50
Max.Rct@75 C( ) -- -- <= 5 <= 5

Test Windings : The Taps of 5S1 - T1, 6S1 - T2, 7S1 - T3, 8S1 - T4 are of 10/ 1 A and are for Indication purpose only.
Caution : All secondary terminals to be shorted when not in use or when disconnecting burden.
E E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 6+1
Prep. RRD Line Bays Item No. : 200 All dimensions are in mm
AURANGABAD
D01.A, D02.C - CT1.2 SH 1
A Ratio of 10 A added RRD 18.5.20 Ckd. AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-200
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 2000 A Ietn 120 % @ 2000 Sr No.

Frequency Rated Continous Current Icth 120 % @ 2000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 2400 A Year 2020

P1 P2
C C
105
85

1S1 1S2 2S1 T2 2S2 3S1 T3 3S2


T1

Core No. 1 2 3
Ratio 2000/ 1 2000/ 1 2000/ 1

Secondary 1S1 - 1S2 : 2000/ 1 2S1 - 2S2 : 2000/ 1 3S1 - 3S2 : 2000/ 1
Terminal

VA 30 -- --

D Class 0.5/ 5P PX PX D
ISF < 30 -- --

ALF 20 --
--
Vk (Volts) -- >= 1000 >= 1000

Im. at Vk (mA) -- <= 50 <= 50

Max.Rct@75 C( ) -- <= 5 <= 5

Test Windings : The taps of 1S1 - T1, 2S1 - T2, 3S1 - T3 are of 10/ 1 A and are for Indication purpose only.

Caution : All secondary terminals to be shorted when not in use or when disconnecting burden.
E E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 12+1
Prep. RRD Line Bays & Trafo Bays Item No. : 300 All dimensions are in mm
AURANGABAD
D01.A, D01.C, D02.A, D02.C - CT2 SH 1
A Ratio of 10 A added RRD 18.5.20 Ckd. AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-300
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 2000 A Ietn 120 % @ 2000 Sr No.

Frequency Rated Continous Current Icth 120 % @ 2000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 2400 A Year 2020

P1 P2
C C
105
85

1S1 T1 1S2 2S1 T2 2S2 3S1 T3 3S2

Core No. 1 2 3
Ratio 2000/ 1 2000/ 1 2000/ 1

Secondary 1S1 - 1S2 : 2000/ 1 2S1 - 2S2 : 2000/ 1 3S1 - 3S2 : 2000/ 1
Terminal

VA 30 -- --

D Class 0.5/ 5P PX PX D
ISF < 30 -- --

ALF 20 --
--
Vk (Volts) -- >= 1000 >= 1000

Im. at Vk (mA) -- <= 50 <= 50

Max.Rct@75 C( ) -- <= 5 <= 5

Test Windings : The taps of 1S1 - T1, 2S1 - T2, 3S1 - T3 are of 10/ 1 A and are for Indication purpose only.
Caution : All secondary terminals to be shorted when not in use or when disconnecting burden.
E E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 6
Prep. RRD Tie Bays Item No. : 400 All dimensions are in mm
AURANGABAD
D01.B, D02.B - CT2.1 SH 1
A Ratio of 10 A added RRD 18.5.20 Ckd. AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-400
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 2000 A Ietn 120 % @ 2000 Sr No.

Frequency Rated Continous Current Icth 120 % @ 2000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 2400 A Year 2020

P1 P2
C C
105
85

1S1 T1 1S2 2S1 T2 2S2 3S1 T2 3S2

Core No. 1 2 3
Ratio 2000/ 1 2000/ 1 2000/ 1

Secondary 1S1 - 1S2 : 2000/ 1 2S1 - 2S2 : 2000/ 1 3S1 - 3S2 : 2000/ 1
Terminal

VA 30 -- --

D Class 0.5/ 5P PX PX D
ISF < 30 -- --

ALF 20 --
--
Vk (Volts) -- >= 1000 >= 1000

Im. at Vk (mA) -- <= 50 <= 50

Max.Rct@75 C( ) -- <= 5 <= 5

Test Windings : The taps of 1S1 - T1, 2S1 - T2, 3S1 - T3 are of 10/ 1 A and are for Indication purpose only.

E Caution : All secondary terminals to be shorted when not in use or when disconnecting burden. E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 6
Prep. RRD Tie Bays Item No. : 500 All dimensions are in mm
AURANGABAD
D01.B, D02.B - CT2.2 SH 1
A Ratio of 10 A added RRD 18.5.20 Ckd. AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-500
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 2000 A Ietn Not Applicable Sr No.

Frequency Rated Continous Current Icth 120 % @ 2000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 2400 A Year 2020

P1 P2
C C
105
85

1S1 T1 1S2 2S1 T2 2S2

Core No. 1 2
Ratio 2000/ 1 2000/ 1

Secondary 1S1 - 1S2 : 2000/ 1 2S1 - 2S2 : 2000/ 1


Terminal

VA -- --
D Class PX PX D
ISF/ ALF -- --

Vk (Volts) >= 1000 >= 1000


Im. at Vk (mA) <= 50 <= 50

Max.Rct@75 C( ) <= 5 <= 5

Test Windings : The taps of 1S1 - T1, 2S1 - T2 are of 10/ 1 A and are for Indication purpose only.

Caution : All secondary terminals to be shorted when not in use or when disconnecting burden.
E E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 12+1
Prep. RRD Line & Trafo Bays Item No. : 600 All dimensions are in mm
AURANGABAD
D01.A, D01.C, D02.A, D02.C - CT3 SH 1
A Ratio of 10 A added RRD 18.5.20 Ckd. AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-600
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 1000 A Ietn 120 % @ 1000 Sr No.

Frequency Rated Continous Current Icth 120 % @ 1000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 1200 A Year 2020

P1 P2
C C
105

3S2
85

1S1 T1 1S2 2S1 T2 2S2 3S1 T3 4S1 T4 4S2

Core No. 1 2 3 4
Ratio 1000/ 1 1000/ 1 1000/ 1 1000/ 1

Secondary 1S1 - 1S2 : 1000/ 1 2S1 - 2S2 : 1000/ 1 3S1 - 3S2 : 1000/ 1 4S1 - 4S2 : 1000/ 1
Terminal

VA -- -- 30 30

D Class PX PX 0.5/ 5P 0.5/ 5P D


ISF -- -- < 30 < 30

ALF -- -- 20 20
Vk (Volts) >= 600 >= 600 -- --

Im. at Vk (mA) <= 100 <= 100 -- --

Max.Rct@75 C( ) <= 2.5 <= 2.5 -- --

Test Windings : The taps of 1S1 - T1, 2S1 - T2, 3S1 - T3, 4S1 - T4 are of 10/ 1 A and are for Indication purpose only.

E Caution : All secondary terminals to be shorted when not in use or when disconnecting burden. E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 6+1
Prep. RRD Trafo Bays Item No. : 700 All dimensions are in mm
AURANGABAD
D01.C, D02.A - CT4.1 SH 1
A Ratio of 10 A added RRD 18.5.20 Ckd. AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-700
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
G G1 G2 G3 G4 G5 G6 G7

210
A A

∅4
190

10
PROJECT : 245 kV GIS at IWMF Singapore. 400 kV CURRENT TRANSFORMER (1-Phase) Rating and Schematic Plate
SIEMENS
(Made in India)
10
B B
Type AMT 420/1 Insulation Level 460 kV/ 1050 kVp Standard IEC 61869-2 Rated Primary Current 1000 A Ietn Not Applicable Sr No.

Frequency Rated Continous Current Icth 120 % @ 1000


Short time Current Rating 63 kA / 1s Idyn 158 kAp 50 Hz 1200 A Year 2020

P1 P2
C C
105
85

5S1 T1 5S2 6S1 T2 6S2 7S1 T3 7S2

Core No. 5 6 7
Ratio 1000/ 1 1000/ 1 1000/ 1

Secondary 5S1 - 5S2 : 1000/ 1 6S1 - 6S2 : 1000/ 1 7S1 - 7S2 : 1000/ 1
Terminal

VA -- -- --

Class PX PX PX
D D
ISF -- -- --

ALF -- -- --

Vk (Volts) >= 600 >= 600 >= 600


Im. at Vk (mA) <= 100 <= 100 <= 100

Max.Rct@75 C( ) <= 2.5 <= 2.5 <= 2.5

Test Windings : The taps of 5S1 - T1, 6S1 - T2, 7S1 - T3 are of 10/ 1 A and are for Indication purpose only.

E Caution : All secondary terminals to be shorted when not in use or when disconnecting burden. E

F
F
Date 25.4.20 PROJECT : 245 kV GIS at IWMF Singapore. Details: 400 kV GIS Rating Plate Details (CT) Sales Order: NOT TO SCALE
Siemens Ltd. Total Qty. : 6+1
Prep. RRD Trafo Bays Item No. : 800 All dimensions are in mm
AURANGABAD
D01.C, D02.A - CT4.2 SH 1
A Ratio of 10 A added RRD 18.5.20 Ckd. AR
Drg.No.:- (4)G71AIN-KA604-N1672-A-800
Rev Description Name Date Norm. Original / Replaced By : - 1 SH

G G1 G2 G3 G4 G5 G6 G7
Date 26.4.20 Details : Rating Plate Drawing Sales Order : NOT TO SCALE
Siemens Ltd.
Prep. RRD Item No. : 900 Quantity : 12+1 All dimensions are in mm
AURANGABAD D01.A, D01.C, D02.A, D02.C - T5/ Q65
A Changes as per IID 2.0 RRD 27.5.20 Ckd. AR SH 1
Rev Description Name Date Norm.
Drg.No.:- (4)G71AIN-KA704-N1672-A-900 1 SH
Original/ Replaced By : -

G5 G6 G7
Date 26.4.20 Details : Rating Plate Drawing Sales Order : NOT TO SCALE
Siemens Ltd.
Prep. RRD Item No. : 1000 Quantity : 6+1 All dimensions are in mm
AURANGABAD D00 - T15/ Q66, T25/ Q67
A Changes as per IID 2.0 RRD 27.5.20 Ckd. AR SH 1
Rev Description Name Date Norm.
Drg.No.:- (4)G71AIN-KA704-N1672-A-1000 1 SH
Original/ Replaced By : -

G5 G6 G7
D. CATALOG
Gas-insulated switchgear
up to 420 kV, 63 kA, 5000 A
Type 8DQ1
siemens.com/energy

Answers for energy.


Gaining from experience

Our switchgear ensures extraordinarily high availability at a low operating cost

2
The Siemens gas-insulated switchgear (GIS) is an
extremely successful product concept. Since its introduc-
tion back in 1968, Siemens has installed more than
28,000 indoor and outdoor switchgear bays worldwide,
and well over 300,000 bay-years of operation have been
recorded. Intense research and continuous development
of the first system types have led to today’s generation of
gas-insulated, metal-encapsulated switchgear – a world
leader in terms of:
Economic efficiency
High reliability
Safe encapsulation
High degree of gas-tightness
Long service life
Low maintenance costs
Easy access and ergonomic design
High availability
Reliable operation even under extreme environmental
conditions
Since 1974 we have supplied gas-insulated substations for
voltage levels of up to 420 kV. Our current 8DQ1 switch-
gear, which is designed for rated voltages of up to 420 kV,
meets all the requirements for modern, next-generation
switchgear in terms of performance and reliability.

3
Flexibility thanks to modular design

A fundamental feature of our gas-insulated switchgear is Coupling contacts capable of absorbing temperature-
the high degree of flexibility provided by a modular sys- related changes in length link the conductors. The insulat-
tem. The components are arranged in pressure-resistant ing and arc-quenching medium is sulfur hexafluoride
gas-tight enclosures according to their functions. All cus- (SF6). The extremely tight casing prevents environmental
tomary bus schemes can be implemented with only a pollution. Any moisture or decomposition products are
small number of active and passive modules. absorbed by static filters in the gas compartments, which
are attached to the inside of the covers of the access
The switchgear type 8DQ1 up to 420 kV has a single-
openings. Rupture diaphragms prevent excessive pressure
phase, metal-enclosed design that minimizes dielectric
in the enclosure. Diverter nozzles on the rupture dia-
and dynamic loading. The encapsulation material is corro-
phragms ensure that the gas is expelled in a defined direc-
sion-resistant aluminum. The O-ring seals – a proven con-
tion in the event of bursting, which prevents danger to
struction principle since 1968 – guarantee gas-tightness.
the operating personnel.

4
5

3 4

10

12
11

13

With only a few modules, all typical switching configurations can be implemented
1. Stored-energy spring
mechanism with circuit-
1 2 3 4 5 6 9 10 breaker control unit
2. Busbar I
12
3. Busbar disconnector I
4. Busbar disconnector II
5. Busbar II
6. Work-in-progress earthing
switch
11
7. Circuit-breaker interrupter
8 unit
8. Current transformer
13
9. Work-in-progress earthing
switch
10. Outgoing-feeder disconnector
11. Make-proof earthing switch
7
(high-speed)
12. Voltage transformer

Gas-tight bushing 13. Cable sealing end


Gas-permeable bushing

5
Circuit-breaker module
The central element of the switchgear bay within a gas-
insulated switchgear is the single-phase encapsulated
circuit breaker. The circuit breaker is designed for single-
pole automatic reclosure. It consists of two main
components:
Interrupter unit
Stored-energy spring mechanism
The design of the interrupter unit and the spring mecha-
nism is based on time-tested identical designs widely
used in air-insulated as well as gas-insulated switching
technology for many years. This design, decades of
experience, and high quality guarantee the surpassing
reliability of our switchgear.

Circuit-breaker module

Stored-energy spring mechanism


The stored-energy spring mechanism provides the force
required to operate the circuit breaker. It has a compact,
corrosion-free aluminum housing. Both the opening and
1 8
2 the closing spring are visibly arranged within the drive
9
unit. The complete drive unit is strictly separated from the
10
3 SF6  compartment. Roller bearings and the maintenance-
free spring mechanism ensure decades of reliable opera-
11 tion. Proven technology, such as vibration-isolated latches
4
12 and load-free isolation of the charging mechanism,
5
improve the reliability of the mechanism.
13
14
The advantages of the stored-energy spring mechanism:
Identical construction principle for rated voltages from
6 15
72.5 to 550 kV
Low operating energy
16 Simple principle of operation
7
Switching state controllable at all times
17
Low maintenance, economical with a long
service life
1. Closing release 9. Charging mechanism
2. Cam plate 10. Charging shaft
3. Coupling linkage 11. Roller lever
4. Operating rod 12. Closing damper
5. Closing spring 13. Operating shaft
connecting rod
14. Opening damper
6. Opening spring
15. Opening release
connecting rod
16. Mechanism housing
7. Closing spring
17. Opening spring
8. Hand-wound
mechanism

6
Interrupter unit Arc-quenching principle
The interrupter unit used in the circuit breaker for
arc-quenching operates according to the dynamic 1. Moving arcing contact 7. Moving arcing rod
self-compression principle. This principle requires only
2. Main contact 8. Insulating nozzle
little operating energy, which keeps the mechanical
stresses on the circuit breaker and its housing as well 3. Check valve 9. Auxiliary nozzle
as the foundation loads to a minimum.
4. Compression volume 10. Contact cylinder
5. Check valve 11. Heating volume
6. Steering gear
Current path
In the closed position, the operating current flows
through the contact finger (2) and the contact cylinder
(10). The arcing contacts (1, 7) are connected in parallel 6
to the main contacts.

Interruption of operating currents 7


During the breaking operation, the contact finger (2)
with the contact cylinder (10) opens and the current 1 8
commutates to the arcing contacts (1, 7), which are 2
still closed. This avoids erosion of the main contacts.
As the breaking operation continues, an arc forms 9
between the contacts (1) and (7). At the same time, 10
the contact cylinder (10) compresses the SF6 gas located 3
11
in the compression volume (4). The compressed arc-
quenching gas flows through the heating volume (11) 4
into the contact gap and extinguishes the arc.
5

Interruption of fault currents


In the case of large short-circuit currents, the gas between
the arcing contacts (1) and (7) is heated by the arc energy.
Breaker in Breaking:
This causes the pressure in the heating volume (11) to
»On« position main contact opened
increase. When the current passes through zero, the gas
flows back from the heating volume (11) through the
nozzle (9) and quenches the arc. The valve (3) of the
contact cylinder (10) prevents the high-pressure gas
from entering the compression volume (4). This means
that the operating mechanism does not have to supply
the arc-quenching energy.

Breaking: Breaker in
arcing contact opened »Off« position 7
Disconnecting switches
In the open position, disconnecting switches assure
a dielectrically safe gap between system parts at different
potentials: for example, the busbar disconnector isolates
the feeders from the busbar. Cast-resin bushings keep the
contact system in place, and the pressurized gas serves as
the high-voltage insulating medium between live parts
and the metal housing.
The conductor terminals vary for different types of adja-
cent modules. Up to two earthing switches can be
installed simultaneously. The disconnecting switches
can be built as separate gas compartments with their
own monitoring or can be combined with surrounding
modules. The position of the disconnecting switch can
be seen if the large view ports are installed.

Disconnecting switch

Earthing switches
Earthing switches (work-in-progress earthing switches or
busbar earthing switches, for example) are used for prop-
erly connecting de-energized live parts of the high-voltage
system to the grounding system. On the outgoing side of
the feeders, a make-proof version (high-speed) is fre-
quently used to dissipate inductive and capacitive currents
from parallel cables or overhead lines or to reduce the risk
to the GIS system in case of faulty connections. In the
insulated design they are also used for measuring pur-
Pin-type earthing switch
poses and for testing protection relays.
In the switchgear type 8DQ1 up to 420 kV, the earthing
Common features of disconnecting and earthing switches are of a pin-type design. Depending on the
switches switchgear design, they are either incorporated in a com-
The three poles of a bay are coupled mechanically mon housing with the disconnection switches or installed
in a separate housing. With the pin-type earthing switch,
All three poles are commonly operated by one the earthing pin at earth potential is pushed into the
motor drive matching contact. Make-proof earthing switches are
Alarm switches and ON/OFF indicators are equipped with a stored-energy spring mechanism. The
friction-locked and directly connected to the drive spring, which stores the required switching energy, can
shaft be recharged either with a motor or manually in an emer-
gency. The installation of large view ports makes it easy
Identical motor drives are used for disconnecting to visually check the switching position.
and earthing switches
Manual emergency operation is integrated
Enclosures can be optionally fitted with large
view ports for visual monitoring of the switching
position

8
Instrument transformers
Both current and voltage transformers are used for
measurement and protection purposes.
Current transformer
The current transformers are of the single-phase inductive
type with one or more cores and are preferably located on
the outgoing side of the circuit breaker. They can, how-
ever, be located at any point within the bay or substation.
The high-voltage conductor forms the primary winding.
The cores with the secondary windings are located on a
grounded electrode and are designed to comply with the
requirements in terms of accuracy, class, and power rating.
Different ratios can be achieved via taps in the secondary
winding that is accessible in a terminal box. The pressur-
ized SF6 gas between the high-voltage conductor and
electrode serves as the primary insulation. The cores are
completely metal-enclosed, which delivers very high
reliability in terms of electromagnetic compatibility (EMC).
Current transformer with
external cores

Voltage transformer/RC-voltage divider


Each single-phase inductive voltage transformer is encap-
sulated in its own housing and forms a separate gas-tight
module. Each voltage transformer consists of the follow-
ing main components:
The primary winding
One or more secondary windings (forming one coil)
An iron core
The pressurized gas inside the enclosure in combination
with the film insulation provides insulation against high
voltage. The high-voltage connection to the switchgear is
established via the primary conductor, which is supported
by a gas-tight bushing. The secondary connections are
routed via a gas-tight bushing plate to the terminal box.
Resistive-capacitive voltage dividers (RCVD) consist of oil-
impregnated capacitive elements with parallel-mounted
resistors in hermetically-sealed glass fiber-reinforced
plastic tubes (GRP). The RCVD shares a gas compartment
with the neighboring gas compartment. It is also available
in a different version with a separate gas compartment.
The secondary connection can either be designed as sin-
gle or as double unit (redundant version). The RCVD is
smaller in size and weight compared with inductive volt-
age transformers. It is a ferroresonance-free technology
with no saturable cores. The RCVD maps high voltage in
linear form over a wide frequency range from DC up to
20 kHz and has an excellent transient characteristic. The
power output is low but sufficient for the demands of Conventional voltage RC voltage divider
modern protection and energy counting systems (for transformer
example, SIPROTEC 5).

9
Termination modules
The termination modules connect the gas-insulated
switchgear bays to the following items of equipment:
Cables
Overhead lines
Transformer or reactor

They form the transition from the SF6 gas insulation


to other insulating media.
Cable termination
This module acts as a link between the metal-enclosed
gas-insulated switchgear and the high-voltage cable.
All types of high-voltage cables complying with
IEC 62271-209 can be connected. The inspection hole
also provides the connecting flange for the high-voltage
cable testing set. During high-voltage cable testing, the
primary conductor between the cable sealing end and the
switchgear can be removed.
Cable termination

SF6 /air termination
The SF6 /air termination module enables the connection of
the gas-insulated switchgear to air-insulated components
or overhead lines by means of a bushing, which is avail-
able either as a porcelain or a composite insulator. This
termination is a combination of an angle-type module and
an SF6 bushing. The length, shed form, and creepage dis-
tance of the outdoor/SF6 bushing can be adapted to vari-
ous requirements with regard to insulation coordination,
minimum clearance, and degree of pollution.

SF6/air termination

Transformer termination
The transformer termination module enables a direct SF6/
oil-tube connection from the GIS to an oil-insulated trans-
former or reactor. For this purpose, the transformer bush-
ing must be oil-tight, gas-tight, and pressure-resistant.
Temperature-related movements of the switchgear and
the transformer as well as the settling of foundations
are absorbed by expansion joints in the tube connection.
(Acc. to IEC 61639/IEC 62271-211)

Transformer tube
termination

10
Extension and angle-type modules
These modules are used for connections within a bay and
for conduit lead-outs. Their shape and number depend on
the circuit and the layout of the bay.

Extension module Angle-type module

Busbar module
The switchgear type 8DQ1 up to 420 kV has a single-
phase encapsulated passive busbar, that is, with no inte-
grated switching devices. Busbar disconnecting switches,
sectionalizers, and earthing switches are housed in sepa-
rate gas compartments. Depending on the configuration,
extensions and maintenance work are easily performed
with the switchgear in operation. The busbar modules of
adjacent bays are connected with expansion joints that
absorb constructional tolerances and temperature-related
movements in both longitudinal and transverse directions
to the busbar. Axially guided sliding contacts between the Busbar module
conductors compensate temperature-related changes in
conductor length. A sectionalizer is easily installed to
increase the availability of the system.

Surge arrester
If desired, encapsulated surge arresters can be connected
directly. Their purpose is to limit any overvoltages.
Their active parts consist of metal-oxide resistors with a
strongly non-linear current/voltage characteristic. The
arrester is generally flange-jointed to the switchgear via a
gas-tight bushing that is included with the delivery. An
inspection hole in the arrester housing allows the internal
conductor to be opened when inspecting the switchgear.
The connections for gas monitoring, arrester testing, and
a surge counter are at the bottom.

Surge arrester

11
Control and monitoring –
a reliable and flexible control
and protection system

Control cubicle with circuit-breaker operating mechanism

Proven switchgear control located opposite the switchgear. Shielded cables and
Robust electrical components are used to control and coded plugs are used for the cabling between the local
monitor the circuit breaker as well as other switchgear control cubicle and the high-voltage switching devices,
components. All elements necessary for the control and which minimizes both installation cost and the risk of
monitoring of the circuit breaker and the disconnecting cabling errors. On request, we can supply our high-voltage
and earthing switches are incorporated locally in the switchgear with any of the commonly available digital
respective high-voltage devices. All device controls are control and protection systems.
tested at the factory. This cuts commissioning time to a
Standard interfaces in the local control allow the connec-
minimum and avoids failures on-site.
tion of:
Gas monitoring
Conventional control systems with protective interlock-
Gas-tight insulating partitions subdivide each switchgear
ing and control panels
bay into functionally separate gas compartments (for
example, circuit breakers with current transformers, Digital control systems with user-friendly bay control-
disconnecting switches, voltage transformers, surge lers and station automation with PC workstations (HMI)
arresters, and termination modules). Density monitors
Intelligent, fully networked digital control and protec-
with red/green indication constantly monitor the gas
tion systems with additional monitoring and remote
compartments and provide alarm and blocking signals
diagnostic functions
via contacts.
Thanks to the extensive range of Siemens control and pro-
Reliable and flexible control and protection system
tection systems, we can offer you customized concepts
The control unit is housed in the local control cubicle,
from a single source.
which provides for easy access.
As an option, the feeder protection can also be included
in the same cubicle. The local control cubicle is usually

12
Transport, installation,
commissioning, maintenance

Transport visor from Siemens. Our training facilities are at your


To facilitate easy transport and on-site installation, our disposal if required.
switchgear assemblies are split into optimized shipping
Commissioning
units with emphasis on ease of handling. Standard switch-
After completion of the assembly work on site, all switch-
gear bays are usually shipped in one transport. All ship-
ing devices and electrical circuits for controlling and moni-
ping units are mechanically and dielectrically tested
toring are tested to ensure proper electrical and mechani-
before dispatch. In the case of modules that contain
cal functioning of the whole system. All flanges are
switching devices, all operating-mechanism attachments
double-checked for tightness. Commissioning work on
are preset at the factory prior to shipment. All flanges
the primary section ends with the high-voltage test on
where the modules join to other equipment are protected
site to verify that all installation work has been conducted
against corrosion and sealed with transport covers.
correctly. All tests are performed in accordance with IEC
All components are packed according to means, duration, standards and the results are documented in the final
and route of transport as well as the conditions and test reports.
duration of storage. Shipments within Europe are nor-
Maintenance
mally sent by road. Switchgear supplied to countries
Our gas-insulated switchgear installations are designed
overseas are sealed in appropriate shipping units with
and manufactured to provide an optimal balance of
seaworthy packing, taking into account any temporary
design, materials used, and maintenance measures.
storage that may be necessary.
Thanks to the hermetically sealed enclosure, a minimum
On-site installation of maintenance is needed and the GIS system can even be
Dividing the switchgear into a few, easy-to-handle ship- regarded as maintenance-free under normal operating
ping units reduces the time and effort required for instal- conditions. Depending on environmental conditions,
lation on site. Detailed installation instructions and rela- visual inspections are recommended. A visual inspection
tively few special tools allow easy and rapid installation performed bay by bay, with no need for an outage or
of the switchgear. It can even be performed by your own opening the gas compartments. The first major inspection
personnel under the supervision of an experienced super- is not due for 25 years.
13
Quality assurance
A consistent quality management system supported by our
employees makes sure that we produce high-quality gas-
insulated switchgear. The system was certified in 1983 in
accordance with CSA Z299 and again in 1989 according to
DIN EN ISO 9001. The quality management system is sub-
ject to continuous improvement. Certification according to
DIN EN ISO 9001:2000 was passed with flying colors in
2003. As early as 1994, the environmental protection sys-
tem according to DIN EN ISO 14001 was implemented
as an addition to the existing quality management system
and successfully certified. One of the fundamental mile-
stones in developing testing competence was the certifica-
tion of the test labs according to ISO/IEC 17025 (previously
EN 45001) in 1992 and accreditation as an independent
PEHLA test lab.
The quality management and environmental protection
systems cover every single process in our products’ life
cycles, from marketing to after-sales service.
Regular management reviews and internal audits of all pro-
cesses based on the consistent documentation of all pro-
cesses relevant to quality and environmental protection
ensure that the system is efficient and up-to-date at all
times and that appropriate measures are taken to continu-
ously improve it. Consequently, the quality of our switch-
gear meets even the highest requirements.
In addition to consistent quality management and envi-
ronmental protection, the special »clean« areas set up in
the production workshops are an important contribution
to the high quality of our gas-insulated switchgear.
Comprehensive manufacturing inspections and routine
testing of individual components, sub-assemblies, and
entire modules all play an important role in ensuring the
reliable operation of the overall product. Mechanical
routine and high-voltage tests of the complete bay or
complete shipping units verify that the manufactured
quality complies with standards. Appropriate packing
ensures the switchgear’s safe arrival at its destination.

14
Switchgear bay examples
The modular system not only accomodates all customary
circuit arrangements but also individual solutions for
specific building dimensions, system extensions, and
much more.

Double busbar arrangement


3,800

5,800

Bus coupling arrangement

M M
M M

M
3,980

4,480

15
1½ circuit-breaker arrangement
5,090

22,710

Double busbar arrangement with transfer bus


4,420

5,980

Double busbar arrangement with bypass


4,750

5,500

16
Technical data

Switchgear type 8DQ1

Rated voltage up to 420 kV

Rated frequency 50/60 Hz

Rated short-duration power-frequency withstand voltage (1 min) up to 650 kV

Rated lightning impulse withstand voltage (1.2 / 50 μs) up to 1,425 kV

Rated switching impulse withstand voltage (250 / 2,500 μs) up to 1,050 kV

Rated normal current busbar up to 5,000 A


Rated normal current feeder up to 5,000 A

Rated short circuit-breaking current (< 2 cycles) up to 63 kA

Rated peak withstand current up to 170 kA

Rated short-time withstand current (up to 3 s) up to 63 kA

Leakage rate per year and gas compartment (type-tested) < 0.1%

Driving mechanism of circuit breaker stored-energy spring

O-0.3 s-CO-3 min-CO


Rated operating sequence
CO-15 s-CO

Bay width 2,200 mm

Bay height, depth (depending on bay arrangement) 3,800 mm x 5,800 mm

Bay weight (depending on bay arrangement) 11 t

Ambient temperature range –30 °C up to +55 °C

Installation indoor/outdoor

First major inspection > 25 years

Expected lifetime > 50 years

Standards IEC/IEEE/GOST

Other values on request

17
Published by and copyright © 2013:
Siemens AG
Energy Sector
Freyeslebenstrasse 1
91058 Erlangen, Germany
For more information, please contact
our Customer Support Center.
Phone: +49 180 524 70 00
Fax: +49 180 524 24 71
(Charges depending on provider)
E-mail: support.energy@siemens.com
High-voltage products
Order No.: E50001-G630-A239-V1-4A00
Printed in Germany
Dispo 30002, c4bs No. 7460
fb 5732 WÜ WS 12132.
Printed on elementary chlorine-free
bleached paper.

All rights reserved.


Trademarks mentioned in this document
are the property of Siemens AG, its affiliates,
or their respective owners.

Subject to change without prior notice.


The information in this document contains
general descriptions of the technical options
available, which may not apply in all cases.
The required technical options should therefore
be specified in the contract.
Gas-insulated metal-enclosed switchgear
for rated voltages up to 550 kV

Operating instructions
PD sensor type 1.2
923 98551 100

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Item: 1.2 /01B E TR IE BS A NLEITUNGE N/Deck blatt/ Mod ule/2 Copy right @ 0\mod _13 305 970 239 63_ 6.doc x @ 2 625 @ @ 1

Siemens AG
All rights reserved.
© Siemens AG 2019
Item: 1.3 /10S o nstig es/01 K opie rvorl agen / S eit enu mbr üche -- --- --- - ---S eitenumb ruch-- --- -- --- --- @ 4 \mod_1 338 3808 646 24_ 0.do cx @ 1 885 4@ @ 1

Restricted 0-1
Restricted 0-2
Item: 1.4 /01B E TR IE BS A NLEITUNGE N/Deck blatt/ Mod ule/3 Herst eller nachweis @ 15\ mod_ 136 610 352753 8_6. docx @ 11108 0 @ @ 1

The manufacturer of this switchgear

Siemens AG
Energy Sector
Power Transmission Division
High-voltage Switchgear Business Unit

has introduced and applies an environmental management system in accordance with ISO 14001 and a
quality management system in accordance with DIN ISO 9001.
The environmental management system was certified by the DQS (German society for the certification of
quality assurance systems) for the first time in 1996 and the quality management system for the first time in
1989.

The manufacturer's electrical testing laboratories have been accredited by the German Accreditation Council
in accordance with DIN EN 45 001 since 1992.

Reproduction of this document or any part thereof in any form, as well as transmission to third parties is not
permitted without prior written approval from Siemens AG. Should you require further copies of these
operating instructions, please order them through the responsible Siemens representative by specifying the
order number and the title that appear on the title page.

Issued by:
Siemens AG
Energy Sector
Power Transmission Division
High-voltage Switchgear Business Unit
GIS Fabrik Berlin
D-13623 Berlin

Subject to change without prior notice.


Printed in the Federal Republic of Germany
04.2019 EM HP
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Contents
Item: 1.7 /01B E TR IE BS A NLEITUNGE N/Deck blatt/ Mod ule/5 Inh altsve rzeichnis - 02 Auf bau @ 4\ mod _13 395 855407 05_ 0.docx @ 1909 8 @ @ 1

0 Technical Data .................................................................................................................. 0-5


1 Description and structure of sensor................................................................................ 1-6
2 Function ............................................................................................................................ 2-7
2.1 Detection of partial discharges ................................................................................... 2-7
2.2 Partial Discharge Measurement ................................................................................. 2-8
2.3 Locating partial discharges ...................................................................................... 2-10

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Restricted 0-4
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os:3. 1 /03 ANLA GE N fü r B etriebsa nleitunge n/P D-UHF Cou pler Typ 1/0 Technisch e Dat en @ 26\ mod _13 998 080863 84_6.docx @ 2 399 18 @ 122 2 @ 1

0 Technical Data

Capacitance to inner conductor 0.1 - 1 pF


(depending on geometry of inner conductor and
chamber)
Capacitance to cover approx. 30 pF
Dielectric strength (AC) 2 kV
Frequency range 0.1 to 1.5 GHz

os: 3. 2 /10 S onsti ges/01 K opi erv o rlag en/ S ei tenumb rüch e/- --- -- --- ----S eite num br uch- -- -- --- -- - @ 0 \mo d_1 326 9831528 48_0.d ocx @ 906 @ @
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Restricted 0-5
0.1 – 1.5
Item: 3.3 /03 ANLA GE N für B e trie bsanl eitun gen/PD -UHF Couple r Typ 1 /1 B esc hrei bun g @ 2 6\m od_ 139980 8086838 _6. docx @ 239938 @ 12 @ 1

1 Description and structure of sensor


Sensors for metal-enclosed SF6 gas-insulated switchgear units are used for detection and measurement.

The PD sensor type 1.2 is used for metal-enclosed SF6 gas-insulated switchgear units for the measurement
of partial discharges (PDs) and their location. Contrary to coupler type 1.1, this coupler is unable to detect or
measure any voltages because the adapter chamber is only designed for PD measurement. The adapter
chamber is always installed on the coupler.

The diagram shows the structure of sensor type 1.2 [Fig. 1].

Fig. 1 Sensor type 1.2 (Example with grading ring)

F Note:
Sensor type 1.2 can neither be used to detect voltages nor to measure transient overvoltages
or residual DC charges! Sensor type 1.1 with the appropriate adapters should be used for these
measurements!

Caution
The adapter chamber is always permanently installed in sensor type
1.2. The adapter chamber may only be taken off when the unit is
switched off! In doing so, the 5 safety rules must be complied with!
High voltages may occur on the contact pin. The mounted adapter
chamber together with the multilam plug position the contact pin on
the ambient/earth potential of the system.

Restricted 1-6
Item: 3.5 /03A NLA GEN für B etrie bsanl eitun gen/PD -UHF Couple r Typ 1 /2 Detektio n vo n T eilentla dun gen @ 2 6\mo d_1 400154 855 196 _6.d ocx @ 240509 @ 1 @ 1

2 Function
2.1 Detection of partial discharges
Partial discharges (PDs) in metal-enclosed SF6-insulated switchgear units can be caused by:

- Corona discharges on edges or burrs on the electrodes


- Floating stress shields
- Contamination, particles
- Defective insulators

Damping amounts to approx. 2 – 2.5 dB/m. Further damping can also occur due to refraction and reflection
at branch points within the switchgear.

50Ω coaxial cables can be used as measuring lines.


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Restricted 2-7
Item: 3.7 /03A NLA GEN für B etrie bsanl eitun gen/PD -UHF Couple r Typ 1 /3 Messu ng von t ransiente n S pannun gen @ 2 6\mod_1 400155 213 101 _6.d ocx @ 240 529 @ 1 @ 1
Item: 3.1 1 /03 A NLA GE N fü r Betri ebsa nleitu nge n/P D-UHF Cou pler Typ 1/5 Teile ntladungs mess ung @ 26\m od_1399 808 088 167 _6.d ocx @ 239 998 @ 12 @ 1

2.2 Partial Discharge Measurement

The partial discharges have impulse rise times of less than 1 ns and generate ultra-high frequency
oscillations (UHF) that propagate at the speed of light through travelling waves or wave guide modes in the
switchgear. UHF signal propagation also proceeds via open disconnectors and circuit breakers as well as
through closed earthing switches.

A suitable UHF PD measuring device can be used as measuring equipment. Additional analyses are to be
carried out by trained service personnel by means of a spectrum analyser. A preamplifier can be used to
improve the signal/noise ratio. Please pay attention to the appropriate frequency response! If partial
discharges appear that cannot be specified, Siemens AG Technical Service must be contacted.

The PD sensor acts as an antenna to receive the UHF signals from any partial discharges that might occur.
The signals to be measured develop from resonance in the switchgear and self-resonant frequencies in the
coupler. Each partial discharge pulse generates a pulse-shaped decaying oscillation in the PD sensor that is
recorded by the UHF PD measuring device.

The intensity of the signals to be measured depends on the strength of the partial discharges but primarily on
the rate of rise of their pulses. It is not possible to draw any conclusions regarding the magnitude pC
(apparent charge) of the partial discharges based on the ultra-high frequency (UHF) measurements.
Frequency components above 300 MHz are of interest for detecting partial discharges within the switchgear.

External partial discharges (in air, from connected overhead lines or testing equipment) are characterized by
lower frequency components, by means of which they can be distinguished from partial discharges within the
switchgear.

Strong UHF transmitters (radar, directional radio, telecommunications with frequencies extending into the
Ghz range) can also penetrate via openings in the switchgear (e.g. outdoor terminal) and be received by the
sensor. These signals can be distinguished from partial discharges, as they have no relation to the phase
angle of the high voltage applied.

An illustration of the measured pulses as a function of the phase angle of the high voltage applied provides
information on the type of the partial discharges (see next page).

Restricted 2-8
A) Contaminations

B-1) and B-2) Floating potential

C) Air corona

D) Defective insulators

A) Contaminations due to jumping particles

B-1) Floating potential B-2) Cavity in insulator

C) Air corona D) Defective insulator – electrode shedding

Fig. 2 Identifying partial discharges

Restricted 2-9
2.3 Locating partial discharges

Sensors are arranged close to each connection (overhead line, cable, transformer, etc.) and within the
switchgear such that a PD measurement and PD location can be carried out perfectly.
A rough location of the partial discharge source (source of error) can be carried out by comparing the signals
at the different sensors.
The same adapters as required for the PD measurement are used. The sensor with the strongest signal level
is closest to the partial discharge source. An accurate location of the source of an error is possible by means
of a runtime measurement.
This can be carried out with a dual channel oscilloscope with an analog bandwidth of at least 1 GHz.

A Oscilloscope
L2 Location of fault
L1 Sensor distance
S Sensor

Fig. 3 Locating partial discharges

The location of the PD source results from the time difference Dt of the signals:

L2 = (L1 – c0 x Dt) / 2 with c0 = 0.3 m/ns

Caution
No switching operations are allowed be performed on the switchgear while a
measurement with highly sensitive measuring equipment is being carried out at
the PD sensor.
The high-frequency equilibration processes (very fast transients overvoltage
(VFTO)) occurring during switching operations produce high voltages (> 1000 V)
at the sensor – as a result of its low divider ratio for such frequencies.

This can cause damage to measuring devices connected, if they are not protected
appropriately.

===E nd o f the list fo rtex t m arks c onte nt ==

Restricted 2-10
SF6 Gas Monitoring
High & Medium ­Voltage

Gas density ­monitor


Hybrid gas density monitor
Gas density ­sensor
Trafag — Swiss solutions for maximum accuracy
The Swiss-based Trafag stands for precise, reliable and maintenance-free instruments developed for the mon-
itoring of SF6 and other gases in the field of high- and medium-voltage switchgear. Trafag guarantees out-
standing accuracy and operation in the widest temperature range on the market.

Superior SF6 gas density monitoring for maximum safety


Sulphur hexafluoride (SF6) is used in gas insulated switchgear be- the installation has to be checked and controlled constantly as a leak-
cause of its outstanding insulation and spark extinguishing (arc- age would result in a decrease in the insulation properties. Because
quenching) properties. It thus makes it possible to set-up complex SF6 is a strong greenhouse gas, strict regulations regarding the SF6
and safe p­ ower distribution systems even in large cities. The insula- consumption have to be met by the switchgear operators in an in-
tion strength depends basically on the gas density. creasing number of countries. These regulations stipulate a perma-
The safety of the facility is guaranteed when the correct level of gas nent monitoring of gas leakage which is done with gas density moni-
density is maintained within the enclosed systems. The tightness of tors or gas sensors.

Gas density is often indirectly determined by the gas pressure using 50


manometers or pressure sensors. As the pressure in the hermetically
800 40
closed volume varies enormously with temperature, such devices
need temperature compensation, which are a source of errors. Trafag
600 30
gas monitoring devices measure the gas density directly with the
Density (kg/m3)
Pressure (kPa)

unique gas density reference principle or the patented quartz tun- 400 20
ing fork technology. They thus offer the most reliable solution on the
market by directly measuring the SF6 gas density. 200 10

0
–40 –20 20 40 60 80

Temperature (°C)

Lines representing constant SF6 gas density (isochores): Changes in p­ ressure and
­temperature with constant volume.
Trafag Gas Density Monitor 87X6
Unique SF6 monitoring with reference gas comparison

The mechanical, self-acting device is based on the superior reference gas principle which does not need tem-
perature compensation. It therefore not only covers all standard applications but also maintains highest ac-
curacy over a very wide temperature range. It allows use of different gas mixtures or the application in mon-
tane altitudes or arctic temperatures down to minus 60 °C. It is equipped with high-performance micro
switches and does not need any electrical energy supply. This precise and maintenance-free device is suited to
demanding applications and is reliable over decades.

Advantages
No temperature compensation required due to superior
reference chamber principle
High resistance against vibration and shock
No bouncing of electrical contacts
Galvanically separated circuits
No false alarms at low temperatures
Maintenance-free, no recalibration of switchpoints
Monitoring of other gases (e.g. CF4) possible

Operating principle of the reference chamber


The gas density of SF6 compartments is compared via a bellows reference chamber. No false alarm is triggered due to temperature-
s­ ystem with the gas density in a reference gas chamber in the moni- induced pressure changes. Up to four galvanically isolated micro
tor. If the density of the gas alters, the bellows system actuates one switches actuate different alarm signals. An optional SF6 indicator
or more micro switches. If the gas temperature and therefore its provides visual inspection of the SF6 gas density as gas pressure at
pressure changes, the same pressure difference occurs also in the 20°C.

1 SF6 tank side 6

2 metal bellow
3 reference gas 34
4 switching rod 5 31 3
5 micro switch 32
6 display 23
4 21 2
22
3
14

2
11 1
12

P/T = 0
1

The density monitors are filled at works to Up to four galvanically isolated micro
the customer’s gas density ­specification switches actuate different alarm signals.
­(variant with three micro switches is shown).
Technical data Gas Density Monitor 87X6
Principle Reference gas measurement
Material measurement system Sensor: 1.4435, 1.4404, 1.4571, (AISI316L, AISI316)
Material pressure connection 1.4435, 1.4404, 1.4571 (AISI316L, AISI316)
Material housing AlSi10Mg
Ambient temperature —40 ... +80 °C (optional: –60 ... +80 °C)
Measuring range 0 ...1.1 MPa
Display SF6 indicator dial (optional)
Hysteresis < 15 kPa
Accuracy micro switch ±10 kPa at –30...+50 °C (for first switchpoint pressure: <650 kPa @ 20 °C)
Accuracy of indicator Within numeralised range ±10 kPa @ 20 °C
Electrical connection Plugable terminal screw connector 0.2...2.5 mm2
Ratings of micro switches AC 250V 10 (1.5) A
DC 250V 0.1 (0.05) A
DC 220V 0.25 (0.2) A
DC 110V 0.5 (0.3) A
DC 24V 2 (1) A
Degree of protection IP65
Service Check micro switch setpoint after 5 years
Weight ~800 g

For other available pressure connections: See data sheet www.trafag.com/H72502

130
100
56

77
135

Ø 40
79

0
Ø6

Data sheet
www.trafag.com/H72511
Leading companies trust in
Trafag’s superior ­knowledge

Subject to change H70643a Trafag AG 09/2011

... and many more­

Trafag AG Industriestrasse 11 Tel. +41 44 922 32 32 www.trafag.com


Sensors & Controls CH-8608 Bubikon Fax +41 44 922 32 33 trafag@trafag.com

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