RISK ASSESSMENT / HAZARD Doc.

No: SIM-RM-RAH-001

ANALYSIS Revision No : 00

INSTALLATION & ASSEMBLING OF DG SETS

SIM ARABIA GROUP
Date: 22-06-2019

PROJECT: INSATALLATION & ASSEMBLY OF DG SETS. RIYADH METRO

ACTIVITY: INSATALLATION & ASSEMBLY OF DG SETS

RISK ASSESSMENT TEAM MEMBERS

SN NAME TITLE SIGNATURE DATE

01 Saty Narayan Kurmapu Project Manager

02 Mohammad Asad HSE Manager
03 Sabapathy Sundaram Project Engineer
04 Habeeb El Droos HSE Officer

Approved by Client:

Name:
Sign:
Date:

NOTE: THE MINIMUM FREQUENCY OF REVIEW SHALL BE 1 YEAR

Page 1 of 10
 INITAL RESIDUAL
SEQUENCE OF STEPS / POTENTIAL HARMS /
SN S L RR RISK RATE CONTROL MEASURES S L RR CONTROLLER RISK RATE
HAZARD CONSEQUENCES
(H / M / L) ( H / M / L)

Transportation of  Property 3 3 9 Medium  Identify proper trailer (capacity) 2 2 4 Site Low

1 Equipment’s:
 Falling
 Other road users
 Road Traffic accident
 Over speeding
 Poor journey
management
damage  Site route survey (transport plan) supervisor/
 Personnel  Ensure item secured on trailer (wood rest, Site
Injury sling, guards, etc.) Engineer/
 High medical  Escorting trailer during transportation HSE Officer
cost  Certified operator (Licensed, TPC, etc.)
 Single/multip  Weather condition (wind speed, rainfall, sand
le storm, etc.)
injury/fatality  Use of trained & experienced drivers
 Obey speed limit
 Emergency response procedure
 Effective communication

2 Loading &  Property 4 4 16 High  All the riggers deployed for the job shall be 2 2 4 Site Low
Unloading: damage competent and third party certified. supervisor/
 Personnel  Crane operator must be competent and Site
Injury third party certified. Engineer/
 Incompetent
/untrained  Single/multip  All the equipment to be used such as HSE Officer
personnel assigned le crane, lifting tackles/accessories, etc. must
for the job. injury/fatality be third party certified, inspected and
 Uncertified color coded.
equipment used  Crane should be position on stable and
 Unsafe positioning compacted ground to avoid any unpleasant
of crane event.
 Fire and explosion  Outriggers must be fully extended and
 Improper / no outrigger’s pad should of adequate size
barricading. according to the standards.
 Defective tools or  All the combustible / flammable material
equipment. should be removed from the area.
 Lack of  Provide adequate fire extinguisher with
supervision. crane and all other equipment such as
power generators.
 Personnel involved
in the activities not  Area must be barricaded and appropriate
using appropriate signage to be displayed.
PPE.

Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
  Slip, Trip and fall.  Provide the double barricading for the
crane, first for the crane (Yellow & Black)
and second for the crane radius (White &
Red).
 Nobody will never be allowed to enter into
the barricaded area.
 Proper supervision should be available at
site.

3 Lifting Activity:
 Involved person are trained and
 Use of mobile -Multiple injury competent.
crane/forklift/man -Fatality  Proper compliances of PPE. Site
lift etc -Property damage 4 3 12 High  Follow-up of PTW procedure. 2 3 6 supervisor/ Modera
 Fall of etc  Availability of proper supervision. Site te
Materials/tools  TBT to be conducted. Engineer/
from height  Check the weather condition prior to start HSE Officer
 Collapse of crane any lifting activity.
 Mechanical failure  Lifting radius to be identified with proper
 Failure of lifting barricade and warning signs to be
gears displayed.
 Fire and explosion  Check the ground condition before placing
 Slip, trip and fall the crane.
 Weather condition  Crane out rigger to be fully extended to
prevent tilt or collapse of crane.
 Make sure that no one stands under
suspended load.
 2 tagline to be provided to better control
the load.
 No unauthorized access allowed inside the
lifting radius.
 Signal should be displayed to the crane
operator by authorized rigger only.
.
 All lifting equipment and accessories to be
certified (3rd party) and visually inspected
before use.
 Operator and rigger to be certified by 3rd
party.
 Horseplay or any kind of unsafe activity is
totally prohibited at site.

Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
  Always follow the client site safety
procedures.

4 Hot work:
(Welding, Cutting,  Serious 4 3 12 High  Involved person are trained and 3 1 3 Site Low
Grinding and Drilling etc.) Physical Injury competent. supervisor/
 Damaged to  Proper compliances of PPE. Fire Fighter/
Property
 Fire  Follow-up of PTW procedure. HSE Officer
 Suffocation
 Hazardous fumes, gases  Availability of proper supervision.
 Loss of hearing
and dust  TBT to be conducted.
 Noise  Area should be barricaded and signage’s
to be provided.
 Workers carrying out grinder, speed
cutter must wear appropriate PPE.
 Inspect the tools prior to use for any
physical damage.
 Only trained and experienced personnel
must operate the machine.
 Suitable measures such as provision of
firefighting equipment, fire blanket, fire
extinguisher dry powder, fire watchers,
etc. will be taken to prevent the risk of
fire during hot works operation.
 Flammable materials must be removed
from areas where hot work is taking
place.
 Air plug is mandatory while performing
the cutting and grinding activity.
 Housekeeping to be performed before and
after the activity.

Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
 5 Storage of materials:
 Incorrect Stacking
 Inadequate access
 Poor Pallet design
 Collapse
 Ergonomic hazards
 Improper posturing
techniques.
Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
 Physical injury. 3 3 9 Moderat  Involved person are trained and 2 1 2 Site Low
 Sprain and e competent. supervisor/
strain.  Proper compliances of PPE. Store
 Minor burns.  Availability of proper supervision. Keeper/
 Property  TBT to be conducted. Foreman/
Damage.  Safety
Adequate information to enable the
Officer
 slip, trip and workforce to carry out their tasks in a safe
fall. and healthy manner.
 Proper safety signage’s and
barricade/warning tapes around the
materials storage area.
 Materials constantly in use shall be
relatively nearer the place of use.
 Emergency route plan and easy access to
assembly point during any emergency
situations.
 proper illumination is provided in the
work area.
 Always stacks the materials in proper/safe
way.
 Always segregate the materials and
provided safe access.
 -Always use safe and proper handling of
materials.
 MSDS to be provided for any kind of
chemicals.
 Fire extinguisher to be provided.
 6 Manual Handling: 3 3 9 Modera 3 1 3 Site Low
-Minor/serious te  Involved person are trained and Supervisor/
 Improper Manual injuries competent. Foreman/
handling -cuts and bruises  Proper compliances of PPE. Safety
 Heavy / Bulky load to the hand or  Follow-up of PTW procedure. Officer
 While pulling or laying& fingers  Availability of proper supervision.
shifting the cable -Caught in  TBT to be conducted.
personnel may slip, trip between  Safe manual handling techniques to the
and fall -Back strain adopted at all time.
-Collapsed of
 Cable may get entangled  Sharp edges to be covered/protected
person
between rollers properly
-Fall of materials
 Caught in between  Proper coordination between the workers
-Property damage
 Extreme weather etc
during cable pulling & shifting.
condition  Job rotation and rests to be provided the
-Heat stress
workers to avoid muscular disorders.
 Enough rest shelter to be provide.
 Cool drinking water to be provided for the
workers.
 Follow the heat stress procedure of MOL
and the client as well.
 Ensures Safe System of Work is followed
at all time.
 Avoid Horseplay or any kind of unsafe
activities.
 Good Ergonomics to be maintained.

Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
 7 Uses of Hand and
power Tools:
 Use of Defective tools
 falls of tools from height
 Misuse of tools
 Flying particles
 Unauthorized operation
 Electrical hazards
 Poor posture
 Slip, trip and fall
Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
3 3 9 Modera 3 1 3 Site
 Multiple injury te  Involved person are trained and supervisor/ Low
 Property competent. Construction
damage  Proper compliances of PPE. Superintend/
 Electrical shock  Follow-up of PTW procedure. Foreman/
& Burns  Availability of proper supervision. Safety
Officer
 TBT to be conducted.
 Always use right tool for the right job.
 Be sure it is of the right size.
 Avoid using a screw driver as a chisel
causing breakage and ejection of the tip
which results in injury.
 Hand and power tools must be
protected/secured to avoid fall from
height while working on height.
 Ensure that loose splintered or cracked
handles on tools are replaced through
proper inspection.
 Identify quarantine area for the damaged
hand tools and avoid issuing it to site.
 Hand tools should be free of oil and
grease.
 Hand tools must be inspected frequently.
 Only approved tools to be permitted for
use, preferably with international quality
marks, e.g. CE, EN.
 Use proper tool for the intended job.
 Trained operators only, especially for
cartridge-operated tools.
 Electrical power tools must be double
insulated or grounded.
 Power tools equipped with ‘dead man’
type control switches.
 Inspect tool before each use.
 Ensure no broken/ bare power cords or
damaged.
 Ensure all guards are in place.
 For rotating disc power tools, ensure disc
RPM rating higher than tool.
 8 Assembling/Installatio  Minor/Major 3 3 9 Modera  Only competent and trained staff to be deployed 2 1 2 Site Low
n of the generator: injury te to carry out the activity. supervisor/
 Pinch point  One dedicated Supervisor / Engineer must Foreman/
 Incompetent staff  Slip, Trip and always be available always to supervise the Safety
fall activity. Officer
deployed to carry out
the activity  Tools to be used such as torque wrench,
 Use of improvised tools spanners, etc should be appropriate to the task,
may cause injury. inspected and colour coded.
 All the lifting accessories such as chain blocks,
shackles, webbing slings,etc shall be 3rd party
certified, inspected and colour coded.
 All the instruments and equipment to be used
must be calibrated such as Volt meter, Multi
tester, Megger meter, etc.

9 Adverse weather  Comply with work/rest hours as per MOL

condition:  Heat exhaustion 3 3 9 Modera guideline during summer. 3 1 3 Site Low
/ heat cramps / te  The best measure to take to prevent heat supervisor/
Heat stroke / stress is to address it before it ever Site
 High temperature
dehydration. becomes a problem by taking proactive Engineer/
 Low temperature
 Minor/Major measure. Safety
 Rain, Sand Storm, and
Dust
injury  Ensure the workers are fully aware about Officer
the heat stress procedure and training has
 roof with high
been provided to them.
temperature
 Ensure enough supply of cold water
 collapse of person due to
during hot season.
high heat and humid
condition  Assign dedicated crew for continuous ice
and water distribution.
 Heat Stress Disorders
 Sun sheds where allowed to be installed.
 Dehydration
 Rehydration fluid, to be sufficiently
 Impaired bodily
maintained.
coordination
 Employees enhanced awareness on heat
 Sharp edges at the end of
stress management required during hot
mounting structure
season.
 Increase campaign on acclimatization
issues with site employees.
 Intermittent rotations of employees in the
sun.
 Change work schedules, e.g. prolong noon
break, etc.

Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
  Supervise the work site properly during an
adverse weather condition.
 During the low temperature workforce
should maintain the proper clothing which
suitable for cold weather.
 Supervise the work site properly during an
adverse weather condition.
 Make sure that the emergency plan is
understood by the workforce in case of
any emergency at work site.

10 Completion of task:  Maintain Good housekeeping

 Injury of 2 3 6 Modera  Remove all unwanted material from site 2 2 4 Site Low
person te after completion of job and maintain supervisor/
 Poor housekeeping
 Slip tip and fall  Fire excellent housekeeping. Site
Engineer/
Safety
Officer

Notes: S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Moderate or Low.
 RISK SCORE CALCULATOR
CONSEQUENCES
1 2 3 4 5
Negligible Minor Critical Severe Catastrophic
Minor injury or health Major Injury, e.g. Permanent Impairment
First Aid Injury or Fatality
People effects, e.g. restricted affecting work or irreversible damage
Medical treatment
work day case performance longer time without loss of life
Minor effects – Localized effect – Major effect - Severe
Low level Massive effect – persistent
contamination. Damage Affecting immediate environmental damage.
RISK Environment
environmental impact-
within the area of
sufficiently large enough area outside the area of The company is
severe environment
damage or severe
to impact the project required to take
CRITERIA operation
environment extensive measures to
nuisance extending over a
large area at work place
restore polluted
Slight damage – No Minor damage – Brief Moderate impact on Major damage on
Extensive impact across
Operational/Economic disruption to project. disruption to project. single project. Potential multiple projects.
the company. Potential
Impact Potential financial loss Potential financial loss financial loss between Potential financial loss
financial loss above $50k
less is than $1k between $1k - $5k $5k - $20k between $20k - $50k
Short-term impact on
Limited impact – Any Long-term impact – Any Significant impact on
Slight impact can be reputation. Any
associated client is also associated client is reputation – Public
absorbed and is limited associated client is
Reputation impacted but there is no affected by suspension awareness and concern
to staying within the affected by the
loss of confidence with of ongoing projects and due to adverse attention
Dome Group consequence causing a
the company possible black listing by local media
temporary loss of trust
Occurs several times per
year at similar projects
5 Certain /reasonably expected to Moderate High High High High
occur under normal
operating conditions
Has occurred several times /
likely to occur at some time
4 Likely Low Moderate High High High
under normal operating
LIKELIHOOD

conditions
Has occurred/may occur
3 Moderate under normal operating Low Moderate Moderate High High
conditions
Known to have occurred in
the construction
2 Remote industry/unlikely to occur Low Low Moderate Moderate High
under normal operating
conditions
Unheard of/not known to
1 Unlikely Low Low Low Low Moderate
have occurred