Manual Horno Melton

Declaration of conformity
The product:
Model no.:
Serial no.:
Year of manufacture:
Described in the enclosed documentation is in conformity with:
Directive 98/37/EC of 22 June 1998 relating to the

approximation of the laws of the Member States relating to
machinery, combining in a single text Directives 89/392/EEC of
14 June 1989, 91/368/EEC of 20 June 1991, 93/44/EEC of
June 14, 1993 and 93/68/EEC of 22 July 1993.
Directive 73/23/EEC of 19 February 1973 relating to electric

equipment.
Directive 89/336/EEC of 3 May 1989 relating to electromagnetic

compatibility.
Directive 93/68/EEC of 22 July 1993, amending Directive

73/23/EEC, and Directive 89/336/EEC.
within the scope of the specifications indicated in the chapter describing the
equipment with a B1 risk level. Since it is intended to form part of a set of
machines which, to obtain a result, are arranged and connected to perform
together, it cannot be operated until the set of machines has been declared
in conformity with the applicable Directives by the person responsible for the
final assembly.
Orcoyen, on :_____________
Signed.:______________________
Gonzalo Marco, Managing Director
VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0

TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es
www.valcomelton.com
ORCOYEN, NAVARRA (SPAIN)
CONTROL REGISTRATION
CONTROL :
.................................................................
DATE:
..................................................................
...........
ELECTRIC CHECK: ❏
CONTROL BOARD CHECK: ❏
TEMPERATURE CONTROL CHECK 150/180°C: ❏
APPLICATOR SERIAL NUMBER:
GUARANTEE CARD
DISTRIBUTOR:................................................................................................................................
CONTACT:.......................................................................................................................................
ADRESS:...............................................................................................TELEPHON.......................
OEM:.................................................................................................................................................
ADDRESS:.......................................................................................................................................
TYPE:..........................................BRAND:............................................MODEL:.............................
USER:.................................................................................................................................................
CONTACT:..........................................................................................................................................
ADDRESS:..........................................................................................TELEPHONE :.......................
SYSTEM LOCATION:........................................................................................................................
DATE OF INSTALLATION: ......................................... GUARANTEE UNTIL: ................................

APPLICATOR SERIAL NUMBER:
IMPORTANT!
THIS INSTRUCTION MANUAL SHOULD BE KEPT IN AN ACCESSIBLE
PLACE KNOWN TO ALL OPERATORS AND MAINTENANCE
PERSONNEL.
READ THE INSTRUCTIONS CAREFULLY BEFORE OPERATING THE

MACHINE AND FOLLOW THEM WHILE THE MACHINE IS IN
OPERATION.
FOLLOW THE SAFETY INSTRUCTIONS PROVIDED IN THIS MANUAL

WHEN USING AND HANDLING THE MACHINE.
IF YOU FAIL TO FOLLOW THE SAFETY INSTRUCTIONS, THIS MAY

GIVE RISE TO BURNS, INJURIES AND EVEN IRREVERSIBLE
DAMAGE. YOU MAY ALSO DAMAGE THE EQUIPMENT OR OTHER
MATERIALS.
WARNING:
If you alter the function, performance or safety aspects of the

machine, replacing original parts with other similar but not identical
components (substantial alterations), without the authorisation of
MELTON and as specified in Directive 89/392/EEC, you will be classified
as a manufacturer and therefore become liable for the alterations made.
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MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA
TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.meltonhotmelt.com
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INDEX
CHAPTER 1 SAFETY INSTRUCTIONS__________________________________5
1.1. SYMBOLS AND TERMS..........................................................................6
1.2. PURPOSE ...................................................................................................8
1.3. FIRST AID ...................................................................................................9
CHAPTER 2 DESCRIPTION__________________________________________11
2.1. INTRODUCTION ............................................................................12
2.2. MAIN PARTS..................................................................................12
2.3. TECHNICAL CHARACTERISTICS ...............................................15
CHAPTER 3 INSTALLATION OF THE MACHINE_________________________17
3.1. INTRODUCTION ............................................................................18
3.2. TRANSPORT..................................................................................18
3.3 INSTALLATION REQUIREMENTS ................................................18
3.4. MECHANICAL INSTALLATION.....................................................19
3.5. PNEUMATIC INSTALLATION .......................................................23
3.6. ELECTRIC INSTALLATION...........................................................24
CHAPTER 4 MACHINE ADJUSTMENT_________________________________26
4.1. TEMPERATURE CONTROL .........................................................27
4.2. PNEUMATIC ADJUSTMENT.........................................................44
CHAPTER 5 OPERATION___________________________________________ 46
5.1. INTRODUCTION ............................................................................47
5.2. SWITCH ON ...................................................................................47
5.3. SHUT-DOWNS...............................................................................48
CHAPTER 6 MAINTENANCE_________________________________________50
6.1. INTRODUCTION ............................................................................51
6.2. MAINTENANCE RECOMMENDATIONS......................................52
6.3. MAINTENANCE PROCESSES .....................................................52
CHAPTER 7 EQUIPMENT REPAIR GUIDE______________________________58
7.1. INTRODUCTION ............................................................................59
7.2. MECHANICAL FAULTS.................................................................59
7.3. ELECTRICAL FAULTS ..................................................................61
7.4. ADHESIVE APPLICATION PROBLEMS.......................................74
CHAPTER 8 EQUIPMENT REPAIR GUIDE______________________________81
8.1. INTRODUCTION ............................................................................82
8.2. CHANGING THE FILTER ..............................................................82
8.3. REPAIRING THE MAINFOLD .......................................................83
8.4. REPAIRING THE PNEUMATIC PUMP UNIT ...............................84
8.5. REPAIRING ELECTRIC COMPONENTS .....................................86
CHAPTER 9 SOFTWARE SPECIFICATIONS_____________________________88
9.1 I/O FUNCTIONS. I/O CARD PULSES............................................89
9.2 MODBUS COMMUNICATIONS .....................................................91
CHAPTER 10 LOG SHEETS___________________________________________99
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CHAPTER 1
SAFETY INSTRUCTIONS
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1.1. SYMBOLS AND TERMS:
Miscellaneous European Community

prohibitions markings
Danger: hot surface Note of special interest
Miscellaneous Use of goggles

precautions required
Precaution: electric Use of safety gloves

current required
Precaution: flammable
liquid
Precaution: risk of
fluid leakage under
high pressure
Precaution: risk of
entrapment between
mobile parts
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Burns:
Burns can be caused by the uncovered parts of the applicator, such as

the guns or by splashes of hot melt.
The hot adhesive under pressure in the nozzles can cause serious
injuries to the skin.
Qualified personnel:
This is personnel (technical staff) who has acquired sufficient know-how

in a specific field, either through training or from experience.
This personnel must be familiar with safety and accident prevention

standards, and have general knowledge of the technical aspects of the
machine.
Protective clothing:
This clothing will be compliant with EN510 and EN340 standards,

protecting against fast-moving particles and high temperatures.
It will be as tight as possible to prevent it from catching on mobile

machine parts, and the sleeves, waist, legs, etc. will be adjustable to the
size of the wearer.
Goggles and face shields:
They will be compliant with the EN 166 standard, protecting against fast-
moving particles and high temperatures.
Goggles only protect the eyes. Face shields are therefore preferable,
since they protect the entire face.
Protective gloves:
They will be compliant with EN 407 and EN 420 standards, protecting the
hands against the burns caused by external thermal masses at
temperatures of above 100 °C.
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1.2. PURPOSE:
This unit has been manufactured according to current safety standards.
This unit has been designed for the purpose described in chapter 2 of this
manual, Description.
To use the machine correctly, follow the instructions provided in the

Operating Manual, particularly:
The machine should only be installed and used by qualified
personnel, previously familiarised with the operating instructions
(contacting the manufacturer whenever necessary) and the risks
involved, the safety measures required, including adjustment and
maintenance, and expressly forbidden operations.
This unit has not been manufactured to operate in hazardous,
explosive and/or flammable atmospheres
When working with this machine, wear protective clothing, gloves
and face shields and remove rings, bracelets and watches.
Since the machine is designed to form part of a series of
machines, arranged to work together, the hot melt applicator
cannot be operated until the entire series has been declared in
compliance with applicable directives.
This machine should never work without the guards provided
(which should not be removed). These guards should be checked
and maintained with the specified frequency.
Make sure that the equipment is properly grounded.
Never operate the machine if you are aware that there is a leak in
the glue circuit.
Maintenance operations and/or repairs should be performed by
personnel with basic knowledge of the machine and the
mechanical, pneumatic and electric circuits involved.
Maintenance operations and/or repairs should always be
performed with the machine switched off at the mains, and with
the main switch blocked.
Maintenance operations and/or repairs should always be
performed with the machine de-pressurised and disconnected
from the pressure circuit.
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1.3. FIRST AID:
In case of burns:
Immerse affected part in cold clean water as quickly

as possible until the adhesive has cooled.
Do not attempt to remove the adhesive from the

skin even when it has cooled as this may cause
more serious injury.
Seek qualified medical attention immediately.
In case of an accident with the solvent:
CONTACT WITH THE SKIN: Wash with soap and

water and discard all contaminated cloths.
CONTACT WITH EYES: Wash in an eye bath for at

least 15 minutes.
INHALATION: In case of overexposure take patient

to fresh air and let them rest.
INGESTION: Do not attempt to induce vomiting.

Seek medical attention at once.
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CHAPTER 2
DESCRIPTION
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2.1. INTRODUCTION:
INTRODUCTION:
This machine heats hot-melt adhesive (or similar materials) until it goes
from solid to liquid state in a heated container. A pump absorbs the glue
at a certain pressure through heated hoses and transfers it to where it is
applied.
2.2. MAIN PARTS:

PARTS:
The main parts of a machine are shown on the following figure:
Las partes principales del equipo se pueden observar en la figura siguiente:
3 1
3
N. DESCRIPTION
1 Electric closet
2 Frame
3 Pump
4 Manifold
5 tank
6 Control panel
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2.2.1. FRAME
The frame consists of a base plate on which equipment is installed.
2.2.2. Tank:
Where the Hot-Melt or other similar material is melted in a tank (the other
material can be in the form of pellets or blocks). The cast aluminium tank
is lined with Teflon to avoid carbon deposits and crystal formation, and
incorporates a heating system through resistances.
The heating of the resistances is controlled by sensor with a micro-
controller, and can be programmed up to 240º.
2.2.3. Pump-distribution system:
It transfers the adhesive from the drum to the distributor.
Manifold:
The manifold distributes the Hot – Melt, once filtered, to the hoses and
guns.
Made of aluminium, it is assembled on the lower part of the tank so that
the tank resistances can heat it indirectly.
The filter in the manifold consists of a core and fine in line filter screen to
filter the crystal particles or dirt that could be present in the adhesive.
The manifold has 6 outlet holes to connect the Hot-Melt hoses: three at
the front and three at the back.
Pump:
The pump drives the Hot-Melt or other heat-meltable product at a certain
pressure from the tank to the substrate (or material to be glued), passing
through a distributor, filter, hoses and guns.
The pump unit consists of an electrovalve, a pneumatic cylinder and a
double-acting hydraulic pump with a pressure compensator to avoid a
drop in the flow produced in changing the direction of the pump, and
enabling uniform discharge of the Hot-Melt.
2.2.4. Presure regulator and electrovalve control
Pressure regulator:
The element used to raise or lower the pressure indicated on the pressure
gauge. It is regulated depending on the application that has to be made. It
includes an air filter to avoid the entry of impurities into the machine.
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Electrovalve control:
The element that controls the passage of air to the pump. It is electrically
connected to the electrical control system.
2.2.5. Control panel:
The control panel containing the machine’s operating and adjustment

switches is on the front of the main electric closet.
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2.3. TECH
TECHNICAL CHARACTERISTICS:
CHARACTERISTICS:
ELEMENT DATA
GENERAL
I 220V+N+T (50/60Hz), III 220V+T (50/60 Hz),

Power supply
III 380V+N+T (50-60Hz)
Hoses (max.) 6
Hydraulic pressure (maximum working) 2.8 – 100 bar (40 – 1138 psi)
Noise level 63 dB
Working temperature -10 – 50 ºC (32 – 122ºF) HR 20% a 80% no condensed
CONTROL
Working temperature 30º - 240º C (104º - 464º F)
Temperature control precision +/- 0.5º C (+/- 1º F)
Proportional, with output at 220 V AC per triac by

Type of control
control of transit through zero
PUMP C4 C8 C16 C30 C50
Pumping capacity (Kg/h) 35 35 100 100 100 100
Pump compression ratio: 1:13 1:13 1:14 1:14 1:14 1:14
Pneumatic working pressure: 0.2 to 6 bar
TANK C4 C8 C16 C30 C50
Volume (litres) 4 8 16 30 50
Melting capacity (kg/h) 4.2 7.9 13.5 22.8 37.8
Tank electrical consumption (W) 1800 2800 4800 5800 7200
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CHAPTER 3
INSTALLATION OF THE MACHINE
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3.1. INTRODUCTION:
This chapter explains how to install the machine correctly.
WARNING: The operations described in this chapter should be

performed by qualified personnel, following safety instructions.
3.2. TRANSPORT:
The equipment is supplied packed with a paperboard box
(approx. dimensions: 75x47x72mm).
Approximate weight: 60 kg.
Remove the top cover to unpack.
Unpack carefully to prevent damage to the machine. Inspect the

equipment for damages caused during transport.
3.3 INSTALLATION REQUIREMENTS:

Install the follower plate leaving enough space for the equipment to be
accessed during operations.
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Avoid extreme temperatures (below -10°C and above + 50 C).
Try to avoid installing the equipment where there are draughts. If this is
not possible, the guns will need protecting because if the temperature
falls rapidly they may not work properly.
3.4. MECHANICAL INSTALLATION:

The mechanical installation includes the following:
Positioning the equipment.
Connecting the hoses.
Positioning the equipment:
Remove from the box, and position according to installation requirements

(chapter 3.3)
Connecting the hoses:
Proceed as follows:
Make sure that the equipment is depressurised before connecting the

hose. Set the motor control selector to zero and bleed with bleed valves.
Heat the machine to melt any adhesive that may be present.
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Connect the hose to the tank and the gun, electrically and mechanically.
Start to connect the hoses from right to left. If you do not do this, you will
create a dead centre where carbon deposits will accumulate, thereby
increasing problems of nozzle blockage.
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For the hydraulic connection, if the equipment is full of adhesive heat the
tank before remove the manifold cap.
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Installation of hoses:
Never bend the hoses more than curves of 150 mm radius.
The hoses should not be in contact with very wide cold surfaces.
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Do not install hoses together; leave a minimum separation (25 mm)
between them so that the heat can dissipate.
Do not cover the hoses, if it is necessary to do this leave ventilation holes

that the heat can be dissipated
3.5. PNEUMATIC INSTALLATION:

Connect the electrovalve – filter unit to the rear of the pneumatic sensor.
Connect the air line to the regulator by a ¼” thread NPT pneumatic
connector. Ensure that the air line has sufficient capacity for the pump to
work correctly.
To connect the unit to the machine, simply push the air connection of the
electrovalve outlet through the housing at the rear of the cap nut of the
pump. If it clockwise twists, the unit is fixed correctly.
Connect the electrovalve to the connector located on top of the rear gate.
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3.6. ELECTRIC INSTALLATION:
The electric installation depends on the model. See electric diagrams.
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CHAPTER 4
MACHINE ADJUSTMENT
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The following adjustments should be made before the machine is
switched on or while it is working. They will ensure that the machine
works properly and safely.
4.1. TEMPERATURE CONTROL:

4.1.1. Introduction:
The temperature of the tank, hoses and guns in the Hot – Melt application
equipment is regulated by a digital electronic device controlled by
microprocessor.
Regulation is proportional, with factory-set parameters for the separate
heating inertias of the tank, hoses and guns.
The temperature is measured by the RTD sensor on each of the heating
devices. These can be programmed individually and on each output
channel between 30º - 240º C (86ºF – 464ºF).
The range ability (measurement range) of the controller is between -
25ºC(-13ºF) and 240ºC(464ºF).
Below -10 °C(40oF), the equipment will display a pr obe short circuit
fault. Above 220 °C(454oF), the display will report on an open
probe fault.
4.1.2. Brief description of how the unit operates:

The unit is equipped with proportional temperature control for the heating
resistances connected to 4 double hose-gun channels and a special
channel for heating the tank, with menus to access parameter
programming and control of the operating clearance for the main
machine, alarms and different operating functions (SCAN, ENERGY
SAVING, etc.), which will be described later.
The control panel includes a 10-digit display with 7 ultra-bright segments
showing the unit’s operating data, plus the alarms that are produced by
the sensor signals. There are also LEDS displaying heating resistance
output status, pressure pump, overheating alarms, safety and energy
saving status.
Preheat function:
Because the heat inertia of the glue tank is much greater than for all the
peripheral devices, these devices reach the programmed temperature
much earlier than the tank. This rapid heating process has an ageing
effect on resistances and insulation. This phenomenon also creates
excessive fluid pressure in the hoses.
To offset this problem, the unit has been fitted with a preheat system that
heats all the peripheral devices (hoses and guns) in a sequential manner,
while the tank is heated at normal speed. When the tank reaches 75% of
the programmed temperature, heat is supplied to the hoses. When the
hoses reach 75% of the programmed temperature, heat is supplied to the
guns.
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4.1.3. Description of the control panel:
4.1.3.1 Keyboard:
The unit control panel has 11 control keys that provide access to the
programme menus and general operating processes.
Alarm status
A KEY: (Heating Control On/Off) It turns on and turns off the equipment.
When it is switched on it will return to the operating mode at which it was
previously switched off, either ON or ENERGY SAVING. When the
equipment is switched off, the display shows the day of the week and the
time, and the day of the week and time when it will automatically switch
on again if the TIMER function is enabled.
B KEY: (Timer On/Off) It switches on or off the automatic on/off
programme of TIMER function.
C KEY: (Scan On/Off) It switches the SCAN function on or off, this
function displays a sequence of the temperature values of the active
channels.
D KEY: (ENERGY SAVING On/Off). It switches the ENERGY SAVING
function on or off, with this function the equipment works with 50%- 80%
of energy.
E AND F KEYS: Navigation keys for channels or programming values.
G AND H KEYS: data change keys for programmable values.
K KEY: (ENTER) This key is used to validate the data that has been
changed in the programmes. This key is also used for resetting the
audible buzzer alarm.
I KEY: (Programming) Navigation key through all the programming
menus.
J KEY: (Enter/Exit Programming) This key enters and exits the
programming menu.
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4.1.3.2 Display
The control panel has a 10-digit 7-segment display in 3 blocks.
The two digits on the left indicate the device/zone for which the
information appears in the blocks of digits further to the right.
The central 4-digit block displays the SET operating temperature and the
programmed parameter values.
The 4-digit block on the right displays the PRESENT operating
temperature and it is also used as a display in some programming stages.
Channels visualisation:
Through navigation keys displays the selected channel, the programmed

temperature and the real temperature.
C0 Tank
C1 Hose EXIT 1 C7 Hose EXIT 4
C2 Gun EXIT 1 C8 Gun EXIT 4
C3 Hose EXIT 2 C9 Hose EXIT 5
C4 Gun EXIT 2 10 Gun EXIT 5
C5 Hose EXIT 3 11 Hose EXIT 6
C6 Gun EXIT 3 12 Gun EXIT 6
4.1.3.3 Indicators LEDs:

• ON/OFF state
LED ON/OFF: This shows the equipment state.
LED TIMER: This shows the TIMER function state.
LED SCAN: This shows the SCAN function state.

LED BM: This shows the ENERGY SAVING function state.
• Heating & pump state

LEDS 1,3,5,7 (9,11 according to equipment): They show the power
outputs activation. Hoses.
LEDS 2,4,6,8 (10,12 according to equipment): These lights show that

the power outputs to the heating resistances for the extrusion guns are
switched on.
LED 0: This shows that the tank heating resistances are switched on.
LED B1: This shows that the pump and the external clearance relay
(Ready Signal) are enabled.
• Others estates
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LED STOP: stop signal by important failure. Heating off.
LED AL.: show alarm
LED OK: equipment in operative state. (Flashing: waiting time)
LED P. TEMP.: it show that equipment is in temperature programming
menu.
LED P. BM.: it show that equipment is in energy saving programming
menu.
LED P. PAR.: it show that equipment is in parameters programming
menu.
LED P. REL1.: it show that equipment is in on/off TIMER function
parameters programming menu.
LED P. REL2.: it show that we are programming the equipment clock
4.1.3.4 Functions:
ON/OFF Function
Heating on/off. By control board, by I/O connection and RS-485
communications. In case of the Modbus communication, it must be
connected so the PLC can read the temperatures and controls the
equipment.
If is OFF the display shows date and time.
TIMER Function
If it is on, the equipment do the programmed on/off. Estando habilitada, el
equipo realiza las conexiones y desconexiones programadas.
SCAN Function:
This function displays a sequence of the temperature values of the active
channels. Each 4 seconds show the values temperature of the channels
in order. Only is operative in work mode.
ENERGY SANVING Function:
The equipment can be set on ENERGY SAVING to obtain important
energy savings in five different ways, by selecting the temperatures of all
the channels at a programmed % of their operating value (50% to 80%).
This function disables the pump and the external permission associated
and switches on the LED and the display shows a vertical line.
This function can be entered in five different ways:
• By pressing the key.
• By programming the timer.
• By enabling the external ENERGY SAVING signal (Option)
• By the end of a programmed time in which there has been no blue shot
(Option)
• By RS-485 communications (Modbus). (Option)
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Temperature regulation:
This function enables the heating when the temperature descends 2ºC
below reference temperature and disables the heating when the
temperature is the reference temperature.
This control guarantee a longer durability of the control components and
minimize the disturbances emitted to the outside, fulfilling the EMC
norm.
Pump and ready unit control:

The pressure pump and the associated external clearance relay (with
power-free contacts) are switched on when the temperature of all the
resistances (tank, hoses and guns) reaches the temperature range
defined by their reference temperature and their maximums deviations.
The pump and the ready unit are switched off when any one of them go
out of the temperature range.
There is a delayed clearance parameter (P3) that provides extra heating
time. The P3 time starts when the last element reaches the temperature
range. While the temperature of the tank is in the temperature range, the
delay time is inhibited.
In the heating, while the equipment is in a temperature and the delay time
is not finished, the Green LED is flashing.
Preheat Function:
The preheat system does that all peripherals (hoses and guns) are
warmed up by sequential form while the tank does it at normal speed.
When the tank reaches the 75% of the programmed temperature, the
energy is applied to hoses. When the hoses reach 75% of the
programmed temperature, the energy is applied to the guns.
4.1.3.5 Alarms:
The unit has several alarms, informing of faults in the measurement
sensors, out-of-range temperatures or temperatures above programmed
safety levels.
Alarms types
Solid green light: Unit is ready for operation.
Solid yellow light: Temperature is outside set point.
Flashing yellow light + audible buzzer: Feeder is not filling the tank.
Solid yellow light and flashing red light: Failure in RTD (displayed by AAA
or CCC on display). You have 2.5 minutes to solve warning before
machine stop.
Solid red light + audible buzzer: Machine security stop. Failure in RTD or
overheating. All leds will be disabled and display will flash. Audible buzzer
will sound for any feeder or stop alarm. You can stop this buzzer by
pressing the key. Feeder alarm will reset once the level is ok again.
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− Security:
Whenever a device reaches the programmed safety temperature (P4),
the amber LED will light up, the external alarm will be switched on and the
red LED will flash off and on for 2.5 minutes. If all the problems have not
been solved after 2.5 minutes, the red LED will remain on all the time, the
outputs will be blocked (at the main switch) and the equipment will cease
to function. The display will flash on and off.
The equipment also includes a safety system with a bimetallic thermostat
on the wall of the tank, adjusted to 240ºC (490 oF).
When the thermostat is triggered, it will de-activate the main switch coil,
disconnecting the power to the heating resistances but continuing to
supply the control electronics, so that the control panel display can
identify the device that is the source of the problem.
When the equipment is blocked like this, the sensor temperature readings
are frozen and the user can check the status of each sensor.
After repairing the fault, the equipment has to be switched off and on
again.
− Amber:
Temperature:
Each time the temperature of a device goes outside the programmed
ALARM MARGIN (P5, P6 & P7), the alarm signal will be enabled and the
out-of-range temperature amber LED will light up solid.
Sensor faults:
If there is a short circuit in one of the measuring sensors, the equipment
will display “CCC” instead of the temperature for the part (tank, hose, gun)
involved. If an open circuit sensor fault is detected, the display will show
“AAA” instead of the temperature.
When an alarm of this kind occurs and the relevant channel is on, the
amber LED will light up, the external alarm will be switched on and the red
LED will flash on and off for 2.5 minutes. If all the problems have not been
solved after 2.5 minutes, the red LED will remain on all the time, the
outputs will be blocked (at the main switch) and the equipment will cease
to function.
Filter change alarm:
We get a filter change alarm once the equipment reaches 2000 hours
(P10, by default 2000 hours) of work. We can recognize this alarm when
the three leds pointed below Start blinking at the same time
(Red+Yellow+Green). We can reset the alarm by selecting channel P10
and push clock button.
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Alarm reset process as follows:
Blinking
LEDs
Push “J” You gain access to program menu.
Push “I” Go to P0. (If you get directly P1 –A go to next step).
Introduce Password P0 = “123” + ENTER = “K”
Introduce P1 = “1”. + ENTER = “K”
Push “F” until you get to P10.
Push “B” The filter change alarm is now off.
Push “E” until you get to P1.
Introduce P1 = “0” + ENTER = “K”
Push “J” in order to exit the program menú.
End of filter change alarm reset process.
− Green
When this light is on, it means that the temperature of all the devices is
correct and that there is no alarm situation. The unit is ready for operation.
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4.1.3.6 Connections with the main equipment:
External clearance:
This contact (potential free) is closed when the equipment is prepared
to work , that is to say, when the pump permission has occurred.
Alarm indicator:
This contact (free potential) is closed when the control connects the
ALARM LED.
Security stop indicator:
This contact (free potential) is closed simultaneously that control activates
STOP LED.
Access levels:
There are two level accesses:
a) Programming mode P0 = 232; P1=[1]
b) Modify all configuration P0 = 123; P1=[2]
These two levels imply that the parameter P1 must have three types of
access:
a) P1 = 2, no passwords. We can enter with programming mode
and modify the parameters P.
b) P1 = 1, we can enter with programming mode but don`t modify
the parameters P (except P0 and P1 = [0,1]) ([Acceptable range])
c) P1 = 0, when we try to enter in programming mode appears P0
to introduce the password. If we push ENTER with a incorrect password,
the system goes out of the programming mode. Push ENTER button with
a correct password the system enter to the programming menu, and then
we must confirm to fix the level access. If we don’t confirm the access,
then we lose the privilege when we go out of the programming menu. We
could introduce both passwords (232, 123), in case of introduce 123, then
we could go to programming menu to modify the parameter P1 to 2. (It
isn’t necessary to introduce the passwords with any order 232123).
The navigation in the access password (P0) will permit to go 0 to 255 in
any direction, growing or decreasing.
The parameter P0 will be free access but when we visualize it, always we
see 000, independently of level access.
The parameter P1 will have limited the possible modifications depending
on level access or password.
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4.1.3.7 Program menus:
Program menus
Temperature programme menu:

To pre-select the operating temperature for each hose and gun and the
tank in a range between 30ºC and 240ºC (86-464ºF). Below 30ºC (86ºF)
the device is permanently switched OFF.
LED on: The working temperature of the different devices is being
programmed.
ENERGY SAVING programme menu:

To pre-select a % of the operating temperature for the tank, hose and
guns.
Different percentages of the operating temperature can be selected for
the tank, hoses and guns when the equipment is in ENERGY SAVING
mode. Values between 50 and 80% can be selected.
LED on : The % values of the operating temperatures for the different
devices (divided into 3 groups: tank, hoses, guns) are being programmed
for adjustment in ENERGY SAVING.
General operating parameters programme menu:

To enter operating parameters (optionally, with a password) such as
temperature measurement unit (ºC or ºF), clearance delay time,
maximum temperature, temperature deviations that cause alarms,
enabled options, display of operating times, etc.
There is a parameter that automatically copies the value of the
temperature selected for the tank on all the output channels that are
enabled (channels that are not OFF).
LED on : The general operating parameters are being programmed.
Timer programme menu:

To enter automatic switch-on and switch-off times. Up to 2 on/off time
groups can be programmed for each day of the week, and the switch-over
to ON, OFF or ENERGY SAVING.
LED on : The timer on/off parameters are being programmed.
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Time adjustment programme menu:
To enter the current day of the week and the time on the timer.
LED on : The hour and date are being set on the timer
4.1.4. Setting program menus:
To programme operating parameters, press the button on the control

panel, and then press the button to select the required programme
menu.
To end the process, press again.

In case of the equipment remains during 1 minute in the
programming menu without press any button, the equipment log off
the programming menu.
Programming operating temperatures:
To enter this programme, press button once. (led will light).

The two digits on the left show the code of the channel to be
programmed. Select the channel by pressing the buttons under
these digits.
The digits in the centre show the value of the programmed temperature.
Use the keys under them to vary the temperature between 30
and 130ºC (85 and 266ºF).
When the minimum value is reached, the display will show OFF, which
means that the channel is disabled.
By pressing the key, the operating temperature displayed is saved.

By pressing SCAN when the equipment is in t0, the system copies in
all active channels the tank reference temperature.
The channels are identified by the following codes:
t0 Tank
t1 OUTLET 1 hose
t2 OUTLET 1 gun The number of outputs
depends on the
t3 OUTLET 2 hose
equipment type. 4 is
t4 OUTLET 2 gun normal can be 6 with
control card upgrade.
t5 OUTLET 3 hose
t6 OUTLET 3 gun
t7 OUTLET 4 hose
t8 OUTLET 4 gun
t9 OUTLET 5 hose
10 OUTLET 5 gun
11 OUTLET 6 hose
12 OUTLET 6 gun

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Programming ENERGY SAVING:
To enter this programme, press button then button until (led is

lit).
The two digits on the left show the code of the output to be programmed,
which is selected by pressing the keys under them. 3 groups can
be selected:
b0 Tank
b1 Hoses
b2 Guns
The digits in the centre show the % of the operating temperature that will
be used as the adjustment value for ENERGY SAVING. The keys
under these digits change the value between 50 and 80%.
Pressing the key, we will save the % of temperature displayed.
Programming operating parameters:
To enter this programme, press button then button until led

is lit.
The two digits on the left show the code of the parameter to be
programmed, which is selected by pressing the keys under these
digits.
The digits in the centre, and also the digits on the right, will show the
value of the parameter. Press the keys under these digits to alter
the values within the ranges specified in Table 1.
Pressing the key, the operating parameter displayed is saved.
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Table 1. General parameter codes (standard default values in
brackets):
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Nombre Descripción
To enter the access code in order to change the level
P0 Enter password (000)
access. [000,255]
P1 Level access (0). Shape the level access to the equipment. [0,1,2]
P2 Measurement unit (0) Selects the measurement unit. 0 = ºC and 1 = ºF.
Delay in minutes for switching on the pump and giving
P3 Clearance delay (15) clearance after pre-heating. Values between 0 and 60
minutes.
Maximum temperature This temperature must be above preset operating temperature.
P4
(240 ºC / 464 ºF). [80, 240ºC; 176, 464 ºF].
Any sensor that reaches a temperature higher or lower than

Tank alarm deviation operating temperature +/- deviation, will switch on the
P5
(5 ºC /9 ºF). temperature warning lamp and the relevant external alarm.[1,
30ºC; 2, 54ºF].
Hose alarm deviation operating temperature +/- deviation will turn on the
P6
(5 ºC /9 ºF). temperature warning lamp and the relevant external alarm.
[1, 30ºC; 2, 54ºF].
Gun alarm deviation operating temperature +/- deviation will turn on the
P7
(5 ºC /9 ºF). temperature warning lamp and the relevant external alarm.
[1, 30ºC; 2, 54ºF].
If the selected time (between 1 and 225 minutes) is exceeded
Time after last signal
with no shot pulses, the equipment will go into ENERGY
P8 (0) to go into ENERGY
SAVING mode. A 0 value switches off this function. (I/O CARD
SAVING
REQUIRED)
Displays the time (hours) that the equipment has been
P9 Time counter
operating
In normal conditions, the filter must be changed every 2000
Time between filter
P10 working hours. Depending on the adhesive type, this
change (2000)
parameter can be set within this range: [0, 2000].
Enable/Disable hose-gun
P11 It disables the channel 1, P11=1. [0,1]
channel 1 (0)
P12 It disables the channel 2 P12=1. [0,1]
channel 2 (0)
channel 3 (0)
channel 4 (0)
Enable/Disable hose-gun It disables the channel 5 P15=1. [0,1] (ONLY IN 6
P15
channel 5 (0) EXITS EQUIPMENTS)
Enable/Disable hose-gun It disables the channel 6 P16=1. [0,1] (ONLY IN 6
P16
channel 6 (0) EXITS EQUIPMENTS)
It identify28/04/2008
the node number for communications. (4exits and
39
MUS1300201P17 Node number (0)
6exits)
Nombre Descripción
I/O Con-1 configurable parameter (0 – I/O states configurable functions.
P18
Disable) [0, 9]
P19 [0, 9]
Disable)
P20 [0, 9]
Disable)
I/O Con-1D configurable parameter (0 – I/O states configurable functions.
P21 [0, 9]
Disable)
P22 [0, 9]
Disable)
P23 [0, 9]
Disable)
P24 [0, 9]
Disable)
P25 [0, 9]
Disable)
P26 [0, 9]
Disable)
External communications mode
selection parameter.. (0-Disable)
P27 RS-485 communications section (0)
(I/O CARD REQUIRED, NO ACCESS BY
COMs.)
1. P4 parameter: Maximum temperature.
If this value is modified and after that it is being below of the programmed
temperature of any channel then the channel temperatures will be the
same as P4 value.
2. P16 to P26 parameters: I/O configurable parameters.

It is possible to configure the I/O card contacts functions for different
functions:
Function Number
Disabled 0
Application 1
Star/stop 2
Energy savings 3
Hose-gun channel 1 4
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− Disabled:
With this function, we disable this parameter.
− Application:
If there is a “0” (without potential, open contact) the input which has
been assigned the application function during more time that
appears in P8 parameter (time in minutes) and moreover it´s
allowed the pump to work , then the unit goes to energy saving.
If it is selected an “1” (contact is closed) before the P8 parameter
time is finished, then the timer is reset and the value of P8 is
counted again.
Having the unit in energy saving when an “1” is selected (contact is
closed) at the application function assigned input then the unit
goes to normal working.
If there is an “1” at any assigned input the unit performance is
normal and the timer doesn’t count with the P8.
If P8=0 then the application function is also disabled because the
timer is disabled.
− Energy savings:
While it is a “0” (circuit is open) at the input of the energy saving
function the unit keeps in standard working.
When there is an “1” (contact is closed) the unit goes to energy
saving. In order to keep the energy saving function on it is
necessary to keep that “1” (contact is closed) at t he input.
Note:
While we have “0” (open circuit) the equipment will work in normal mode.
If we put a “1” (closed circuit) then the equipment will work in energy
saving mode.
In case that both application and energy saving functions are

configured, the unit gives priority to the “Energy Saving” function
but it is allowed to the aplication function to work normaly if there is
a “0” in the “Energy Saving” function, in other words, when the unit
doesn´t keep in standard working.
− Start/Stop:
If it is a “0” ( circuit is open) at the Start/Stop function input the unit
will keep on working ( Start function).
If there is an “1”(contact is closed) the unit will turn off.
− Hose-gun channel:
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If there is a “0” (circuit is open) at the hose-gun function input then
the channel is enabled.
If there is a “1” (contact is closed) at the hose-gun function input
then the channel is disabled.
3. P27 parameter: communications modes selection.
This parameter is used to know if external communication are going to be
used.
If P27= 0 it means that external communications by PROFIBUS or
MODBUS protocols or by I/O States are not going to be used.
If P27= 1 then the MODBUSS communications and the I/O States are
activated.
Modbus communications needs specific I/O card for communication
mode.
If communications of any of the protocols and the I/O are enabled

could be orders conflicts due to the wired communications priority
(I/O States) with regards to MODBUS
Programming the timer:
To enter this programme, press button, then button until the

icon is indicated.
The two digits on the left show the code that represents the day of the
week (with values from 1 to 7). The digits in the centre show the code of
the parameter to be programmed, which is selected by the E and F keys
( )
The digits on the right show the value of the parameter. Keys G and H
( ) alter these values, within the ranges specified in Table 2.
By pressing the , the information on display is saved.
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Table 2. Codes of the timer switch on/off parameters.
d1 01 XX Switch-on 1 time (hour)(Monday)
d1 02 XX Switch-on 1 time (minute) (Monday)
d1 03 XX Type of switch-on 1 (Monday)
d1 04 XX Switch-off 1 time (hour) (Monday)
d1 05 XX Switch-off 1 time (minute) (Monday)
d1 06 XX Type of switch-off 1 (Monday)
d1 07 XX Switch-on 2 time (hour) (Monday)
d1 08 XX Switch-on 2 time (minute) (Monday)
d1 09 XX Type of switch-on 2 (Monday)
d1 10 XX Switch-off 2 time (hour) (Monday)
d1 11 XX Switch-off time 2 (minute) (Monday)
d1 12 XX Type of switch-off 2 (Monday)
This same table is valid for every day of the week, ie, 12 settings for each
day.
The TYPE parameter has the following functions:
For switch-on:
TYPE=0 Switch-on selection not active

TYPE=1 The equipment goes from its present status to normal
OPERATION
TYPE=2 The equipment goes from OFF to energy saving.
For switch-off:
TYPE=0 Switch-off selection not active

TYPE=1 The equipment goes from its present status to OFF
TYPE=2 The equipment goes from its present status to LOW
MAINT.
For easy programming, you can copy Monday parameters by pressing

the key (D) when the first parameter of the following days is shown.

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Programming the clock
To enter this programme, press button, then button until the

icon is indicated.
The two digits on the left show the code of the data to be programmed,
which is selected by pressing the keys under these digits.
The digits in the centre show the present day and time according to the
timer. These values are altered by pressing the keys under these
digits.
By pressing the key, we can save this information.

Identification codes:
Day of the week

r1
(1[Monday] to 7[Sunday])
Present time (hour)
r2
(0 to 23)
Present time (minute)
r3
(0 to 59)
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4.2. PNEUMATIC ADJUSTMENT
The adhesive’s output pressure is controlled by the pressure regulator
and electrovalve unit. This is the element that contains the pneumatic and
electro pneumatic control of the pump. It is located in the rear of the
applicator, connected directly to the pneumatic pump.
Pressure gauge:
The element that indicates pressure in bar and psi at which the pneumatic
cylinder of the pump and the compensating valve operate.
Lift up the adjuster to set and push down to lock.

Set pump pressure to 40 Psi (2.5 bar)
Adjuster
This pressure is a starting point setting. You may need to change

pressure setting depending on application.
The pump will operate and pressurize the system.
The ratio between pneumatic and hydraulic pressure is 1:14. This
means that, for each pneumatic bar indicated on the pressure
gauge, there will be 14 hydraulic bar at the pump.
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CHAPTER 5
OPERATION
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WARNING: This equipment should only be used by qualified personnel
who understand all the procedures and are familiar with the necessary
safety measures.
5.1. INTRODUCTION:
This chapter explains how to use the equipment.
First of all, make sure that the person operating the machine is duly
protected and that all safety instructions are followed. All safety
equipment should be in perfect condition.
5.2. SWITCH
SWITCH ON:
1 Press the ON button.
2 Check that the equipment is correctly adjusted. Readjust if

necessary (see Chapter 4).
3 When the equipment is on the programmed temperature and

no alarm led is lit, the ON signal is received and the system is
ready to run.
4 Permission of main machine is given (in case they are

connected). The system has two terminals for external on/off
signals.
5 The application can start.
When the equipment is connected to a main machine, it won’t run until the
external permission is given.
These terminals are shorted in our factory.
Filling the tank

Before filling the tank, put on goggles, gloves and long sleeves to avoid
possible burns from splashes of hot adhesive.
1º Ensure that the tank is clean and free of foreign particles.

2º Fill the heated tank with the hot – melt material up to a maximum of
10mm below the edge of the tank.
3º Close the cover of the tank immediately after filling it.
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Note: Never operate the applicator if the tank is empty. If the quantity of
hot – melt material is very small the tank may overheat, leading to the
carbonisation of the HOT-MELT material and the formation of deports
inside the unit. This may lead to unnecessary downtimes later on.
5.3. SHUT-
SHUT-DOWNS:
There are two possible types of shut-down:
Pump shut-down:
If you wish the pump to shut down, set the pressure regulator selector to
0.
The temperature control will maintain the machine’s temperature.
If the pump is to be shut down for some time, we recommend switching

on the Low Maintenance function.(see point D of chapter 4.4.)
Total shut-down:
To shut down the entire machine, switch off at the main switch.
If the machine is to be shut down for some time, we recommend

removing the drum and cleaning the equipment. Leave the melt plate in
its lowest position.
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CHAPTER 6
MAINTENANCE
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WARNING: The maintenance operations described in this chapter should
only be performed by qualified personnel understanding the processes
and familiar with the safety measures involved.
6.1. INTRODUCTION:
This chapter contains the procedures involved in the maintenance of the
follower plate. These maintenance procedures guarantee safe operations
and increase the life of the follower plate. Before starting a maintenance
operation, carefully read chapter 1. Safety.
First of all, make sure that you are duly protected and follow all
pertinent safety measures:
1º Switch off the air at the mains.
2º Switch off the main switch.
3º Lock the main switch in place.
4º Make sure that the power is off.
5º Follow all applicable safety standards.
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6.2. MAINTENANCE RECOMMENDATIONS:
RECOMMENDATIONS:
The following table shows the frequency with which maintenance
operations should be performed:
Frequency Maintenance
Clean the outer surface of the equipment. Use a liquid

cleaner following the instructions of the adhesive that
is going to be use.
Weekly Inspect all the electric, pneumatic and hydraulic

connections. Replace or repair when necessary
(40 hours)
Bleed the drain valve (Chapter 5.2).
When changing Change the air regulator filter (Chapter 8.2.).

the type of hot
melt Clean the tank.
When Change the air regulator filter (Chapter 8.2.).

necessary Drain the pressure regulator filter (Chapter 6.3.).
Anyway, the frequency of this operations depends on the type of adhesive

used and the environmental conditions where the equipment is placed.
6.3. MAINTENANCE PROCESSES:

6.3.1. Cleaning the equipment
Vacuum the dust or glue remains or remove with a soft cloth, especially
from the distributor and bleed valves.
Clean the control panel periodically with a soft cloth. Do not use solvents,
which could rust the controls.
Use a soft cloth to remove dust and glue remains from the cylinder, valve
and exchange.
If you use a cleaning agent, make sure that it is compatible with the
adhesive being employed.
When in doubt, contact the adhesive manufacturer.
6.3.2. Bleeding the air filter of the pressure regulator:
Press the button at the bottom of the air filter.
The pneumatic system will soil the filter; change whenever necessary.
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Draining the tank
Before draining the tank, put on goggles, gloves and long sleeves to avoid
possible burns from splashes of hot adhesive.
1º Heat the tank until the adhesive has melted.

2º Reduce the air pressure to zero.
3º Eliminate pressure from the system by firing the manual guns or
opening the bleed valve.
4º Place a suitable receptacle below the manifold.
5º Unscrew the draining plug of the manifold with an 8mm Allen key and
let the tank empty.
6º Once the tank is empty, we recommend changing the filter and the
seals of the disassembled parts.
Bleed process:
The bleed process (filter draining) is made in order to remove any foreign
bodies that may have been retained in the filter screen.
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Before purging the filter put on glasses, gloves and long sleeves to avoid
burns from the hot melt adhesive.
1º Preheat tank until adhesive is molten.
2º Reduce the air pressure to Zero.
3º Place a container below before disassembling.
4º Open drain valve with a 5mm. allen key.
Advice:
Clean the filter
at least once
a month or 5º Increase the air pressure until the material flows from the drain valve.
every two
hundred 6º When the adhesive is clear of foreign bodies close drain valve
hours of
working. Set the system to the opperating pressure.
6.3.3. Bleeding the air filter of the pressure regulator:
In order to place and to fix the pump housing it is necessary to follow

these steps:
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1. Open the back door.
2. Place the security cable in the fast-on terminal that is in its interior.
3. Place the pump

housing, without making the connection of the lateral fixations.
4. To make sure that the security cable is in the interior of the pump
housing, pulling the security cable through the opening that is
behind the back door.
5. Fix the housing to the lateral fixations and screw the superior
fixation of the same one.
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6. Finally, close the back door.
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CHAPTER 7
EQUIPMENT REPAIR GUIDE
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7.1. INTRODUCTION:
This chapter refers to the most common faults in your equipment.
Breakdowns occur when the flow of glue is reduced or stops, or the alert
system informs of a fault. Try to solve the problem with the help of this
manual.
If the problem cannot be solved with the information provided here,

contact your Melton representative.
7.2. MECHANICAL FAULTS:
The pump does not make its The pump makes its stroke
stroke very fast
See if the applicator is at Check that there is

the right temperature adhesive in the tank
Check the air pressure Check for the absence of If there is, check
leaks in the connectors that it is melted
Check to see if the modules If it continúes to work very fast and

are obstructed continúes without pressure, disassemble
the pump and clean the valve seats for any
carbon deposits that might prevent them
Check to see if the filters from closing properly
are blocked
Check the gasket (2-14) of

Check to see if the control
the hydraulic sub-unit
solenoid is working
In the multiple guns the

modules do not fire at the
same time
Adjust the screw on the

back of the module
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MUS1300201 28/04/2008
The gun does not deposit
adhesive when the electrovalve
works
Check the temperature of

the tank, hoses and guns
Check if the opening and

closing valve of the gun
works
Check to see if the nozzles

are obstructed (remove and
clean)
Check if the module seat is

blocked (remove and clean)
Check if there is a leak

from the bleed hole of the
module (change gaskets)
Check the filters
Check if the hose is

blocked
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7.3. ELECTRICAL FAULTS:
Differential on the card that

supplies energy to the gluer
trips
Check electrical leakage in

applicator resistance and
peripherals
Check that the differential

is the right one for the
power requirement of the
gluer
The machine does not come on The machine comes on but is

not enabled
Check the connection of the

power supply to the machine Check correct programming
and parameterising of the
machine
Check the power fuses of
the electronic card
Check safety thermostat
The tank overheats
Check the temperature

sensor in the tank
Check if the triac of the

tank is short-circuited
Check that the electronic Check the programmed

card works properly temperature of the tank
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The tank does not heat up
Check the correct Check that the safety

Check to see if the service
programming of the thermostat is working
contact is enabled
temperature
Check the tank fuses Check to see if there is a short-

circuit in the tank resistance
Check the correct Check consumption of the

connection of the terminals tank resistance
in the tank
Check that there are no

alarms on the electronic
card
If the sensor is short- Check the temperature If the sensor is open the
circuited the display shows CCC sensor in the tank display shows AAA
Check that the triac works

correctly
Check the tank resistance
Once these checks have been

made, reboot the equipment
(switch off and switch on
again)
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A hose overheats

sensor of the hose
Check to see if the hose

triac is short-circuited
Check that the electronic Check the programmed

card is working correctly temperature of the hose
A gun does not heat up
Check the correct Check that the channel is

programming of the enabled and that it is at
electronic card the right temperature
If the sensor is short-

Check the temperature If the sensor is open the
circuited the display shows
sensor of the gun display shows AAA
CCC
Ensure that the end Check the correct Inside the connector, check
connector is correctly connection of the gun that the pins are in
inserted connectors perfect condition
Check the fuse of the gun
Check the correct operation

of the triac of the gun
Check the electrical

resistance of the gun
(electrical)
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A hose does not heat up
Check the correct Check that the channel is

programming of the enabled and is at the right
electronic card temperature
If the sensor is short- Check the temperature

If the sensor is open the
circuited the display shows sensor of the hose
display shows AAA
CCC
Ensure that the end Check the correct Inside the connector, check
connector is correctly connection of the hose that the pins are in
inserted connectors perfect condition
Check the fuse of the hose
Check the correct operation

of the triac of the hose
Check the electrical

resistance of the hose
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MUS1300201 28/04/2008
The pump electrovalve does
not work
Check to see if the air

pressure reaches it
Overtemperature alarm in Check that the electronic Alarm for configuration or

the gluer or peripherals card does not have alarms connection of hoses and
guns
Check correct operation of

Service counter disabled
safety thermostat
Check FS15/FS4 fuses
Ensure that the end Check correct connection of Inside the conector, check
conector is correctly the electrovalve connectors that the pins are in
connected perfect condition
Check if there is a 24V

output when the LED lights
up
Check the coil of the

electrovalve
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MUS1300201 28/04/2008
Adhesive comes out at
too high pressure
Check that the regulator is

Loosen the regulator rated at too high pressure
or the needle is blocked
Check to see if the hose

has narrowed too much, Clean or change hose
overloading itself with pressure
Check if the gun return is

activated by a module, or
if the module does not
allow adhesive to pass
Check if the minifilter is

blocked or obstructed
The glue doen’t go out
Disassemble the hose from

the gun and check the
adhesive goes out.
Press by han the solenoid

valves and check the Check if the air gets
adhesive goes out
Defective module doesn’t

Clean the nozzles pull adhesive and reach
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There is no glue output
Make sure that the machine

is at the correct operating
temperature
Perform the bleed process
no no
Check if the the Check to see if the
The pump does not work
motor is faulty spingle is jammed
yes
Check that the spindle turns Check if the axle is

in the right direction jammed
Check to see if the

adhesive has melted
Close bleed valve
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The regulator does not
control the pressure
Check that the needle seat

Clean regulator seatr of the regulator is free of
chips that stop the needle
closing properly
No adhesive comes out

of cocks when bleeding
Unplug the bleed valve

(see chapter 8)
A channel does not heat
Make sure the probe is

working
Make sure the heating

elements are working
Check that the relay is not

blocked
Make sure that the

microprocessor is properly
connected
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Machine does not power up
Machine powers up but is not
enabled
Check the power supply to

the machine Check that the doors of the
electrical cabinet are
closed correctly and the
emergency stop button is not
Check that the differential
pressed
and all the magnetothermal
switches are in operating
position, with the main Check that all the
switch ON magnetothermal switches are
in operating position
Check that the doors of the
electrical cabinet are
Check correct programming
correctly closed and the
and parameterising of the
emergency stop button is not
machine
pressed
Check safety thermostats
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A heating area doesn’t heat.
Check the right Check the channel is

Check the right functioning
programation of the authorized and with an
of control
control. adequate temperature
An signal of alarm will be
An signal of alarm will be
turned on if the sensor is Check the temperature
turned on if the sensor is
in a short-circuit. sensor of the distributor
open at the control.
Check the distributor and

Check if the corresponding
pump heater bars. Check if the corresponding
area signals alarm.
area signals alarm.
Check if there is a short-

Check the functioning of the
circuit in the area heater
current relays
bars
Check if the solid state

Check the consumption of
relays of the area work
the area heater bars.
perfectly.
Once these cross-checks have

been made, restart the
system (turn off and on)
A heating area overheats

sensor of the area.
Check if the solid state

relay of the area is in a
short-circuit
Check the right functioning Check the programmed

of control temperature of the heating
area.
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Incorrect operation of the motor
(or motor stopped)
Check that the magnetothermal Check that supply voltage

switch of the frequency shifter reaches the frequency
is in working position shifter
Check that the frequency Check to see if the Check fault or failure
shifter is not blocked frequency shifter sends codes in the frequency
voltage to the motor shifter
Check that all the

temperatures are correct in
the different temperature Inactivation of the service
areas and that the contactor
operating clearances are
O.K.
Check that the motor is in

Check that speed of the pump is the Aut or Man mode on the
the corresponding to the working screen
methods and it has a value
In Aut position, check the Check that the motor is

external 0-10v signal turning in the right
(tachometer dynamo) direction
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The B.A.R. pressure display does
not work
Check that the pump is

turning (in right direction)
Check that there is melted

adhesive in the tank
Check that the pressure

transducer sends an electrical
signal to the display
Check that the power

voltage to the display is
correct
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The R.P.M. speed display does not
work
If it does not turn, incorrect Check that the motor is

operation or motor turning (in right direction)
stopped
Check that the pressure

shifter sends an electrical
signal to the display
Check that the power

supply to the display is
correct
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7.4. ADHESIVE APPLICATION PROBLEMS:
Cold beads
Low temperature Nozzles far from the

surface to be glued
Bring nozzles closer Raise temperature
Too much glue at the start

and end of bead
Nozzles far from surface Low pump pressure Dirty nozzle (blocked)
to be glued
Clean and unblock nozzle

Bring nozzles closer Increase pressure
Bead break
Adhesive too viscous Adhesive cold Adhesive old
Increase temperature Increase temperature Change the adhesive
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Adhesive with fine threads
Bring closer Applicator far from the

surface to be glued
Slightly increase the

Adhesive cold temperature
Fill tank with new

adhesive Adhesive old

Adhesive too viscous temperature
Preheat the Draught on the applicator

Screen applicator to
substrate and/or low ambient
protect it
temperature

Warm the ambient
temperature of the
air
adhesive
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Drops of adhesive in the
applicator nozzle
Opening of obturators not Incorrect air pressure to

Hole blocked and/or seat
correctly adjusted obturator drive valves
worn or dirty
Clean and/or replace dirty Regulate the opening of

the obturators Adjust air pressure
and/or worn parts
Frequent obstruction of
nozzles
Increase in solids Clean filters

Rinse the system
Change type of
adhesive Reduce temperature
Too much adhesive flow
Excessive pump speed Flow control valve too Nozzle outlet too large
open
Reduce pump speed or open Change to a smaller nozzle Close by twisting several
regulator times
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Rebounds or splashes of
adhesive from the substrate
Reduce tank
Adhesive temperature too temperature
high
Reduce air pressure Air pressure in the pump

of the pump too high
Reduce air pressure Viscosity of adhesives too Use nozzle of

of the pump low smaller calibre
Reduce temperature Use adhesive with higher

viscosity
Adhesive smoking
Applicator far from the Reduce

surface to be glued temperature
Adhesive cold
Use more stable adhesive Keep the tank cover

closed
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Carbonisation of
adhesive in the tank
Reduce
Tank temperature too high temperature of
the tank
Readjust temperature
Temperature control fault
control or replace card
Keep tank full

Level of adhesive low
Keep tank cover closed Oxidation of the adhesive
Gelatinous adhesive
Empty the system

and wash it Overheating Reduce the
thoroughly temperature
Check the
Empty the system Incompatible adhesives compatibility of the
and wash it mixed together adhesives
thoroughly
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Bubbles in the adhesive
Fill the tank and

operate applicators
Tank empty until the bubbles
disappear
Use an adhesive
Slightly increase Adhesive too viscous of lower viscosity
the temperature
Dry the substrate.

Check by applying
Operate applicator
adhesive on dry Humidity in the substrate until the bubbles
substrate
disappear
Use adhesive Check for

that is free of Humidity in the adhesive humidity in the
humidity adhesive
Consult the
adhesive
manufacturer
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CHAPTER
CHAPTER 8
EQUIPMENT REPAIR GUIDE
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8.1. INTRODUCTION:
INTRODUCTION
This chapter describes the procedures to remove and change some
components. These procedures should be followed during maintenance
or repair operations.
First of all, make sure that you are duly protected and follow all safety
measures:
1º Switch off the air at the mains.
2º Switch off the main switch.
3º Lock the main switch in place.
4º Make sure the electricity is off.
5º Follow applicable safety and health standards.
Chapter 9 includes lists of the parts to which the procedures refer.
8.2. CHANGING THE FILTER:

FILTER
Wear long sleeves and protective gloves and use a face shield, to prevent
burns from the hot glue.
1º To change the filter the applicator should be at working temperature.
2º Reduce the air pressure in the applicator to "0".
3º Place a receptacle below to collect the adhesive that is in the

manifold.
4º Open the draining valve with a screwdriver, to eliminate residual

pressure.
5º Open the filter plug screw with a screwdriver and take out the filter
unit.
6º Loosen the filter screen screw with an Allen key and the filter screen,
and the filter mount will be freed.
7º Once the filter has been disassembled, we recommend changing the

viton o’rings and the filter screen.
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8º Assemble the viton o’rings on the filter plug and the filter screen and
introduce the filter mount of the filter. Screw the unit into the filter unit.
9º Introduce the filter in the manifold and screw it in with a screwdriver.
10º Close the draining valve with a screwdriver.
11º Put in the right working pressure.
8.3. REPAIRING THE MAINFOLD:

The manifold is the element that distributes the Hot – Melt, after it has
been filtered, to the hoses and guns.
Made of aluminium, it is assembled at the bottom of the tank so that the
tank resistances heat it indirectly.
The manifold has six outlet holes to connect the Hot – Melt hoses, three
at the rear and another three at the front.
The manifold should not be disassembled, this operation should only be
done if there is a leak of Hot- Melt between the tank and the distributor.
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8.4. REPAIRING THE PNEUMATIC
PNEUMATIC PUMP UNIT:
UNIT:
The pump unit consists of a valve, an exchange, a pneumatic cylinder
and a double-acting hydraulic pump equipped with a pressure
compensator to avoid a drop in flow rate that occurs in changing the
direction of the pump, and to enable the maximum uniformity in the
outflow of Hot-Melt.
Cylinder unit
Hydraulic unit
Before disassembling the hydraulic unit on goggles, gloves and long

sleeves to avoid possible burns from splashes of hot adhesive.
1º Heat the tank until the adhesive has melted.
2º Reduce the air pressure to zero.
3º Eliminate pressure from the system by firing the guns manually or

opening the draining valve.
4º Disconnect the power supply.
5º Disconnect the electrical plug of the solenoid valve and remove the
regulator assembly by turning it on the anticlockwise direction.
6º Remove the M4x10 screw and life the pump casing.
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7º Loosen the three M8 hex screws that hold the pump in place against
the tank.
8º Turn the pump slightly and pull it, this will release the discharge pipe
of the tank.
9º Put the pump on a clean surface where it can be disassembled.
Hydraulic sub-unit:
10º Loosen the four Allen screws of the valve unit and separate the unit
from the cylinder unit.
11º Separate the pump from the cylinder by loosening the M8 nuts
holding it to the base plate of the pump.
12º Loosen the shaft seal support with the 19x∅3 for the front holes.
13º Loosen the pump holding screw of the pump, take the pumpshaft out
(taking care not to scratch the inside of the housing or the shaft), and
change the viton o’ring if necessary.
14º Loosen the compression valve, the ball and the spring will be freed.
15º Take out the spring, the compensating valve shaft and the guide,
loosening the plug.
16º Loosen the ball valve. The ball, the spring and the cage ball will be
freed.
17º Inspect the parts to see if they are worn or damaged. Replace them if
necessary.
18º Put all the hydraulic components in a temperature-regulated

container with type C solvent
19º The solvent should heat them to a temperature above the melting
point of the adhesive but below the flash point.
20º Carefully clean all the components.
Carefully follow the assembly procedure instructions.

The positioning and the alignment of some elements are critical for
the pump to work perfectly.
1º Introduce the compensating valve shaft, the spring and the guide in
the pump body and screw the plug of the compensating valve.
2º Place the ball, spring and cageball in the ball valve and screw it to the
pump body.
3º Assemble the ball and the spring on the pump shaft and screw it with
the ball mount.
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4º Screw the shaft seal support and the pump shaft seal to the pump
holding screw. Do not tighten the nut until it is in the pump shaft.
Assemble the parts on the pump shaft.
5º Put the pump mounting in the pump. When you introduce the pump
shaft unit in the pump body, grease the viton o’ring to avoid damage
to the viton o’ring from the thread of the pump casing.
Note: The base plate shold be inserted in its correct position.
6º Assemble the cylinder and the pump unit, insert the spacers and
cylinder bolt and screw them into the nuts.
7º Position the valve unit and screw it with the four Allen screws. Take
care that the viton o’ring do not fall out.
8º Change the viton 0’ring of the crossover tube.
9º Put the pump back in the tank while it is hot and push it into place,
taking care not to damage the o’ring of the crossover tube. Tighten
with the screws.
10º Put the pump casing back on and tighten it with its screw.
11º Insert the air tube of the regulator assembly in the hole of the pump
cover and fit it by turning the assembly on the clockwise direction.
Note : the pump will move continuously until it is full.
12º In the event of the pump not working correctly, carry out the following
checks.
Is the air pipe connected?

Does the electrovalve work?
Is the equipment at the right temperature?
It is working at the right pressure?
Are the filters clean?
Are the modules blocked?
Is the shaft correctly aligned?
8.5. REPAIRING ELECTRIC COMPONENTS:

If one of the electric components needs to be repaired, proceed according
to the part listings in chapter 9 and the electric diagrams in chapter 10.
All these operations should be performed with the machine switched off at
the mains and disconnected from the main air circuit, making sure that the
system has been duly bled and depressurised.
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CHAPTER 9
SOFTWARE SPECIFICATIONS
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9.1 I/O functions. I/O card pulses:
I/O car diagram:
Besides supporting communications by RS-485 the I/O card is able to
have a wired communication. This wiring system has four functions.
Applicator
Stand by
Heat on/off
Vacuum
Jumpers
feeder
(220/48/24V
from right
to left
GND
terminal
Applicator Stand by
Heat on/off
Jumpers
Photo Vacuum
of the feeder
I/O card GND
terminal
Connector Function
Applicator Application fuction
Heat on/off Heat on/off function
Stand by Stand by function
Vacuum feeder Level sensor input
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Application function
This function operates as following:
When the pulse signal is no longer received for a time (minutes)
exceeding the value set in P8 the unit goes to stand-by mode.
Once the unit is in stand-by mode there are two options for setting the unit
in standard operation:
a) Pressing the button situated in the panel
b) Causing a signal at the stand by function input.
If a pulse is caused at the input before finishing the P8 time then the time
resets and begins to count again.
Heat on/off function
The operating mode of the unit changes if there is a pulsed on/off signal.
Stand by function
The unit goes into stand-by mode if there is a pulsed on/off signal.
Feeder alarm function.
The unit is enabled to deal the feeder alarm by this input. This function will
be always wired and working for the right working of the feeder system.
When we close the circuit between the GNR and the I/O card then it
send a pulse. If the contact is close, it cann’t send signal to others
contacs.
Con1 (1-2) Con X D – GND
Con2 (3-4)
Con3 (5-6)
It can’t send more than one pulse.
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9.2 MODBUS COMMUNICATIONS:
COMMUNICATIONS:
9.2.1 Communication structure:
COMMUNICATION MODES SELECTION: P27 PARAMETER.

This parameter is used to know if external communication are going to be
used.
If P27= 0 it means that external communications by PROFIBUS or
MODBUS protocols or by I/O States are not going to be used.
If P27= 1 then the MODBUSS communications and the I/O States are
activated.
In both cases, when it used 4 exits equipments in the position that it isn’t
used, because they are exclusive that 6 exits equipments, the system
send a “0”.
In both cases, when we use 4 exits equipments in the position that it isn’t
used, because they are exclusive of the 6 exits equipments, the system
sends a “0”.
MICRO-CONTROLLER FUNCTIONS:
The micro-controller (µC) always communicates by Modbus functions.
The programming of the µC only supports two functions:
(0x03): reading of stored register
(0x10): writing of multiple register
(0x03) : Reading of stored register:

This function realizes a continuous reading of register list. The function
specifies first register address and then it reads as the number of values
that the function shows.
Function characteristics:
Petition:
Function code: 1Byte 0x03.
Start address: 2 Bytes 0x0000 a 0xFFFF.
Register quantity: 2 Bytes 1 a 125 (0x7D).
Reply:
Bytes quantity: 1 Bytes 2 x N* (Register quantify)
Register values: N* x 2 Bytes.
Error:
Error code: 1 Byte 0x83
Exception code: 1 Byte 01 ó 02 ó 03 ó 04
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Example:
Petition Reply
Function 03 Function 03
Start address Hi 00 Bytes quantity 06
Start address Lo 6B Register value Hi (108) 02
Nº register Hi 00 Register value Lo (108) 2B
Nº register Lo 03 Register value Hi (109) 00
Register valueLo (109) 00
Register valueHi (110) 00
Register value Lo (110) 64
(0x10): Writing of multiple register:

This function realizes a continuous block writing of no more than 120
registers (in our case 32).
The sending writes in two bytes the values of one register. The answer
sends function code, Start address and register quantity.
Function characteristics:
Sending:
Register quantity: 2 Bytes 0x0001 a 0x0078
Bytes quantity: 1 Bytes 2 x N* (Cantidad de Registros)
Register values: N* x 2 Bytes.
Reply:
Register quantity: 2 Bytes 1 a 123 (0x7B)
Error:
Error code: 1 Byte 0x90
Exception code: 1 Byte 01 ó 02 ó 03 ó 04
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Example:
Sending Reply
Function 10 Function 10
Start address Hi 00 Start address Hi 00
Start address Lo 01 Satart address Lo 01
Register quantity Hi 00 Register quantity Hi 00
Register quantity Lo 02 Register quantity Lo 02
Bytes quantity 04
Register value Hi 00
Register value Lo 0A
Register value Hi 01
Register value Lo 02
9.2.2 Communication modes: MODBUS (RS-485, 8n +1)

With this communication mode, the micro-controller is a slave, that is to
say, it waits for PLC request about state of values that it wants.
Using previous functions, PLC starts communications, and it makes that
micro-controller sends the state of values.
PLC reads continuously the equipment values to actualize them.
MODBUS PROTOCOL ADDRESSES:

MODBUS DATA AND ADDRESS
NECESSARY DATA MODBUS HEX ADDRESS NOTES
Dep prog 0x0100 L/E
M1 prog 0x0101 L/E
P1 prog 0x0102 L/E
M2 prog 0x0103 L/E
P2 prog 0x0104 L/E
M3 prog 0x0105 L/E
P3 prog 0x0106 L/E
M4 prog 0x0107 L/E
P4 prog 0x0108 L/E
M5 prog 0x0109 L/E 6 exits
P5 prog 0x010A L/E 6 exits
M6 prog 0x010B L/E 6 exits
P6 prog 0x010C L/E 6 exits
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B1 0x010D L/E
B2 0x010E L/E
B3 0x010F L/E
P1 0x0110 L/E
P2 0x0111 L/E
P3 0x0112 L/E
P4 0x0113 L/E
P5 0x0114 L/E
P6 0x0115 L/E
P7 0x0116 L/E
P8 0x0117 L/E
P11 0x0118 L/E
P12 0x0119 L/E
P13 0x011A L/E
P14 0x011B L/E
L/E Channel 5 in 6 exits
P15 0x011C in 4 exits – it sends “0”
L/E Channel 6 in 6 exits
P16 0x011D in 4 exits – it sends “0”
P17 0x011E L/E Nº Terminal. 4 and 6 exits
P18 0x011F L/E 4 and 6 exits
P19 0x0120 L/E 4 and 6 exits
L/E 4 and 6 exits
P25 0x0126 in 4exits – it sends “0”
L/E 4 and 6 exits
P26 0x0127 in 4exits – it sends “0”
HC1 0x0128 L/E MONDAY
MC1 0x0129 L/E MONDAY
TC1 0x012A L/E MONDAY
HD1 0x012B L/E MONDAY
MD1 0x012C L/E MONDAY
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TD1 0x012D L/E MONDAY
HC2 0x012E L/E MONDAY
MC2 0x012F L/E MONDAY
TC2 0x0130 L/E MONDAY
HD2 0x0131 L/E MONDAY
MD2 0x0132 L/E MONDAY
TD2 0x0133 L/E MONDAY
HC1 0x0134 L/E TUESDAY
MC1 0x0135 L/E TUESDAY
TC1 0x0136 L/E TUESDAY
HD1 0x0137 L/E TUESDAY
MD1 0x0138 L/E TUESDAY
TD1 0x0139 L/E TUESDAY
HC2 0x013A L/E TUESDAY
MC2 0x013B L/E TUESDAY
TC2 0x013C L/E TUESDAY
HD2 0x013D L/E TUESDAY
MD2 0x013E L/E TUESDAY
TD2 0x013F L/E TUESDAY
HC1 0x0140 L/E WEDNESDAY
MC1 0x0141 L/E WEDNESDAY
TC1 0x0142 L/E WEDNESDAY
HD1 0x0143 L/E WEDNESDAY
MD1 0x0144 L/E WEDNESDAY
TD1 0x0145 L/E WEDNESDAY
HC2 0x0146 L/E WEDNESDAY
MC2 0x0147 L/E WEDNESDAY
TC2 0x0148 L/E WEDNESDAY
HD2 0x0149 L/E WEDNESDAY
MD2 0x014A L/E WEDNESDAY
TD2 0x014B L/E WEDNESDAY
HC1 0x014C L/E THURSDAY
MC1 0x014D L/E THURSDAY
TC1 0x014E L/E THURSDAY
HD1 0x014F L/E THURSDAY
MD1 0x0150 L/E THURSDAY
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TD1 0x0151 L/E THURSDAY
HC2 0x0152 L/E THURSDAY
MC2 0x0153 L/E THURSDAY
TC2 0x0154 L/E THURSDAY
HD2 0x0155 L/E THURSDAY
MD2 0x0156 L/E THURSDAY
TD2 0x0157 L/E THURSDAY
HC1 0x0158 L/E FRIDAY
MC1 0x0159 L/E FRIDAY
TC1 0x015A L/E FRIDAY
HD1 0x015B L/E FRIDAY
MD1 0x015C L/E FRIDAY
TD1 0x015D L/E FRIDAY
HC2 0x015E L/E FRIDAY
MC2 0x015F L/E FRIDAY
TC2 0x0160 L/E FRIDAY
HD2 0x0161 L/E FRIDAY
MD2 0x0162 L/E FRIDAY
TD2 0x0163 L/E FRIDAY
HC1 0x0164 L/E SATURDAY
MC1 0x0165 L/E SATURDAY
TC1 0x0166 L/E SATURDAY
HD1 0x0167 L/E SATURDAY
MD1 0x0168 L/E SATURDAY
TD1 0x0169 L/E SATURDAY
HC2 0x016A L/E SATURDAY
MC2 0x016B L/E SATURDAY
TC2 0x016C L/E SATURDAY
HD2 0x016D L/E SATURDAY
MD2 0x016E L/E SATURDAY
TD2 0x016F L/E SATURDAY
HC1 0x0170 L/E SUNDAY
MC1 0x0171 L/E SUNDAY
TC1 0x0172 L/E SUNDAY
HD1 0x0173 L/E SUNDAY
MD1 0x0174 L/E SUNDAY
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TD1 0x0175 L/E SUNDAY
HC2 0x0176 L/E SUNDAY
MC2 0x0177 L/E SUNDAY
TC2 0x0178 L/E SUNDAY
HD2 0x0179 L/E SUNDAY
MD2 0x017A L/E SUNDAY
TD2 0x017B L/E SUNDAY
DIA 0x017C L/E
HOUR 0x017D L/E
MINUTES 0x017E L/E
HEAT ON/OFF 0x017F L/E
TIMER 0x0180 L/E
ENERGY SAVING 0x0181 L/E
P10 0x0182 L/E= HOURS TO FILTER CHANGE
P9 0x0183 L
Tank present 0x0184 L
Hose 1 present 0x0185 L
Gun 1 present 0x0186 L
Gun 2 present 0x0188 L
Gun 3 present 0x018A L
Hose 4 present 0x018B L
Gun 4 present 0x018C L
Hose 5 present 0x018E L 6 EXITS
Gun 5 present 0x018F L 6 EXITS
Hose 6 present 0x0190 L 6 EXITS
Gun 6 present 0x0191 L 6 EXITS
Note 1: L = reading y E= writing
Note 2: where only appear 6 exits are data that 6 exits card utilizes. In 4 exits
cards sends value “0”.
I/O contacts in 4 exits equipment will be configurable too like 6 exits

equipment
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99
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CHAPTER 10
10
LOG SHEETS
100
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DATE INCIDENCE
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MUS1300201 28/04/2008

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Declaration of conformity

Described in the enclosed documentation is in conformity with:

Directive 98/37/EC of 22 June 1998 relating to the

Directive 73/23/EEC of 19 February 1973 relating to electric

Directive 89/336/EEC of 3 May 1989 relating to electromagnetic

Directive 93/68/EEC of 22 July 1993, amending Directive

Gonzalo Marco, Managing Director

VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0

APPLICATOR SERIAL NUMBER:

DATE OF INSTALLATION: ......................................... GUARANTEE UNTIL: ................................

READ THE INSTRUCTIONS CAREFULLY BEFORE OPERATING THE

FOLLOW THE SAFETY INSTRUCTIONS PROVIDED IN THIS MANUAL

IF YOU FAIL TO FOLLOW THE SAFETY INSTRUCTIONS, THIS MAY

If you alter the function, performance or safety aspects of the

Miscellaneous European Community

Danger: hot surface Note of special interest

Miscellaneous Use of goggles

Precaution: electric Use of safety gloves

Burns can be caused by the uncovered parts of the applicator, such as

This is personnel (technical staff) who has acquired sufficient know-how

This personnel must be familiar with safety and accident prevention

This clothing will be compliant with EN510 and EN340 standards,

It will be as tight as possible to prevent it from catching on mobile

Goggles and face shields:

To use the machine correctly, follow the instructions provided in the

Immerse affected part in cold clean water as quickly

Do not attempt to remove the adhesive from the

Seek qualified medical attention immediately.

In case of an accident with the solvent:

CONTACT WITH THE SKIN: Wash with soap and

CONTACT WITH EYES: Wash in an eye bath for at

INHALATION: In case of overexposure take patient

INGESTION: Do not attempt to induce vomiting.

2.2. MAIN PARTS:

Las partes principales del equipo se pueden observar en la figura siguiente:

The frame consists of a base plate on which equipment is installed.

2.2.3. Pump-distribution system:

It transfers the adhesive from the drum to the distributor.

2.2.4. Presure regulator and electrovalve control

2.2.5. Control panel:

The control panel containing the machine’s operating and adjustment

I 220V+N+T (50/60Hz), III 220V+T (50/60 Hz),

Working temperature -10 – 50 ºC (32 – 122ºF) HR 20% a 80% no condensed

Working temperature 30º - 240º C (104º - 464º F)

Temperature control precision +/- 0.5º C (+/- 1º F)

Proportional, with output at 220 V AC per triac by

PUMP C4 C8 C16 C30 C50

Pumping capacity (Kg/h) 35 35 100 100 100 100

Pump compression ratio: 1:13 1:13 1:14 1:14 1:14 1:14

Pneumatic working pressure: 0.2 to 6 bar

TANK C4 C8 C16 C30 C50

Melting capacity (kg/h) 4.2 7.9 13.5 22.8 37.8

Tank electrical consumption (W) 1800 2800 4800 5800 7200

WARNING: The operations described in this chapter should be

Approximate weight: 60 kg.

Remove the top cover to unpack.

Unpack carefully to prevent damage to the machine. Inspect the