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Manual GSK
Manual GSK
Manual GSK
unallowable.
This user manual is the property of GSK CNC Equipment Co., Ltd.
All rights are reserved. It is against the law for any organization or individual
GSK and the latter reserves the right to ascertain their legal liability.
I
GR-L Series Bus AC
A Servo Drivve Unit Userr Manual
PR
REFACE
xcellency,
Your Ex
GSK
G CNC Equipmen
nt Co., Ltd
d.
Th
his manua
al is detailed the ca
apacity, in
nstallation
n, connecttion, debu
ugging,
use an
nd mainten
nance etc. of GR-L series bus
s AC servo drive un
nit.
In
n order to guarantee
e the safetty of the produce,
p and
a its effeective worrking, it
is
s better to
o carefully
y read this
s manual b
before ins
stalling or using thiss product..
In orde
er to preve
ent the op
perator an
nd other personnel
p from hurrting, as well
w the
damage
d in
n the mec
chanical equipment
e t, especia
ally note the
t follow
wing warn marks
when
w read
ding this manual.
m
wounded
d, as well a
as the loss in materia
al.
It remind
ds the vita
al requirem
ment and important indication for the
user
It means
s Forbiddan
nce (Absollutely can not
n be donne).
It means
s Compulsiion (Must be
b done).
III
Prreface & prec
cautions
Dan
nger
! !
If the approoved instructio
on is not
obsserved, it may y cause fire du
ue
observed , iit may cause fire
to t he loose wirin
ng, and easilyy
hazard .
brinng fire hazard .
The ea
arthing term
minal PE off the
C
Confirm the
e input powwer is on th
he
servo unit
u should d be groun
nded.
O
OFF state b
before wirin
ng .
! !
If th
he approved in
nstruction is n
not If the approoved instructio
on is not
obsserved, it may
y cause electrric observed , iit may cause electric
sho ock. shock.
! !
If th
he approved in nstruction is n
not If the approoved instructio
on is not
obsserved, it may y cause electrric observed , itt may cause electric
sho ock or fire haz
zard . shock.
S
Strictly connect basedd upon the
e It is very
y importan
nt to tighten
n up
w
wiring methhod in the user
u the pow wer and mootor outputt
m
manual. terminals.
If t he approved instruction is n
not
! !
If the approoved instructio
on is not
obsserved, it mayy cause
observed , iit may cause fire
equ uipment beingg damaged or
hazard .
eleectric shock.
N
Never attem
mpt to operrate the Do not stretch you
ur hand into the
sw our wet hand.
witch by yo servo unit.
u
If th
he approved in
nstruction is n
not If the approoved instructio
on is not
obsserved, it may
y cause electrric observed , itt may cause electric
sho ock. shock.
III
GR-L Series Bus AC
A Servo Drivve Unit Userr Manual
Danger
Caution
n
Motorr should be
e matched with the Thhe voltage level loadeed on eachh
appro
opriate serv
vo motor te
erminal sho
ould be con nsistent wiith
th
he one speccified in th e user
manual.
m
! !
If the app
proved instruc
ction is not If th
he approved innstruction is not
n
observed d, it may caus
se observed , it mayy cause
equipmen nt damage . equipment damagge .
The motor can be performeed It can not bee operated before the e
loading operation, only when its fault is not eliminated aafter the
dry run
n is comple
eted. alarm occurs s.
! !
If the app
proved instruc
ction is not If th
he approved innstruction is not
n
observed d, it may caus
se observed , it mayy cause
equipmen nt damage . equipment damagge .
IV
V
Pre
eface & Preca
autions
Cau
ution
Do
o not conne ect the powwer input Do not frequently
f y open/clos
se the
cab
bles R, S, T to the terrminals U , V input po
ower
and
d W of the motor ’s output ca able
If the approved in
nstruction is n
not If the approoved instructiion is not
obse erved, it may cause observed , it may cause e
equipment . equipment .
V
GR-L Series Bus AC
A Servo Drivve Unit Userr Manual
SEC
CURITY R
RESPON
NSIBILIT
TY
Security rresponsib
bility of the
e manufac
cturer
——Manu
ufacturer should take
e responsib
bility for th
he design and
a structuure dange
er of the
motorr and the accessories
a s which ha
ave been eliminated
e and/or
a conntrolled.
——Manu
ufacturer should
s take respon
nsibility fo
or the se
ecurity of the mottor and
accesssories.
——Manu
ufacturer sh
hould take
e responsib
bility for the
e offered informationn and sugg
gestions
for the
e user.
Security rresponsib
bility of the
e users
——User should kn
now and understand
u d about th
he contents
s of securrity operattions by
learniing and tra
aining the security
s op
perations of the motor.
——User should takke respons
sibility for the securitty and dan
nger becauuse of incrreasing,
chang
ging or mo
odifying the
e original m
motor or ac
ccessory by
y themselvves.
——User
— sshould takke respons
sibility for the dang
ger withou
ut followingg the ope
erations,
mainte
enances, in
nstallations
s and stora
ages descrribed in the
e manual.
Chin
nese verrsion off all tech
hnical docume
d ents in C
Chinese
e and
English
E langua
ages is regarde
r ed as fin
nal.
VI
V
Preface & Precautions
VII
GR-L Series Bus AC
A Servo Drivve Unit Userr Manual
CONTENTS
S
CONTENTS
C .......................................................................................................................................................... VIII
CHAPTER
C O
ONE PROD DUCT INTR RODUCTION N............................................................................................... 1
1.1 PROD
DUCT TYPE CONFIRMATIO ON.................. .............................................................. ................................. 1
1.1.1 Se
ervo Drive Uniit Type Explan
nation ............. ............................................................................................................... 2
1.1.2 Se
ervo Drive Uniit Appearance
e ....................... ............................................................................................................... 3
1.2 GR-L
L SERVO DRIVVE UNIT TEC CHNICAL SPEC CIFICATION ............................................ ................................. 4
1.3 ORDE
ER GUIDING............................................ .............................................................. ................................. 6
1.3.1 GR
R-L Series Se
ervo Drive Unitt Type-Selectiing Step ................................................................................................. 6
1.3.2 Orrder Type Exa
ample ...................................... ............................................................................................................... 7
1.3.3 Op
ption-Type Ta
able of SJT Se otor Matching with GR2000T
eries Servo Mo T-LA1 Series Product ........................ 7
1.3.4 Op ble of SJT Serries Servo Mottor Matching with
ption-type Tab w GR3000T
T-LA1 Series P
Product ......................... 8
1.3.5 Op
ption-type Tab
ble of ZJY Serries Spindle S ervo Motor Ma
atching with GR3000Y-LP2
G 2, GR4000Y-LP
P2 Series
Product .......................................................................... ............................................................................................................... 8
1.3.6 Op ble of ZJY Spindle Servo Mo
ption-type Tab otor Matching with GR2000
0Y-LP2 Seriess Product ..................... 10
1.3.7 Prroduct Factoryy Equipped Ac
ccessory ......... ............................................................................................................. 10
CHAPTER
C T
TWO INST TALLATION ................................................................................................................... 13
2.1 INSTA
ALLATION ENVVIRONMENT REQUIREMEN NT .......................................................... ............................... 13
2.2 INSTA
ALLATION DIM
MENSION ............................ .............................................................. ............................... 14
2.3 INSTA
ALLATION INTERVAL ............................... .............................................................. ............................... 16
CHAPTER
C T
THREE CO ONNECTION N ................................................................................................................. 19
3.1 PERIP
PHERAL EQUIPMENT CONNECTION ..... .............................................................. ............................... 20
3.1.1 Pe
eripheral Equipment Connection of GR20
000T-L Servo Drive Unit ................................................................... 20
3.1.2 Pe
eripheral Equipment Connection of GR30
000T-L Servo Drive Unit ................................................................... 23
eripheral Equipment Connection of GR-L Spindle Servo
3.1.3 Pe o Drive Unit ................................................................ 24
3.1.4 Prroduct Connecction for Multi--GSK-Link Spo
ot Bus .................................................................................................. 25
3.2 MAIN CIRCUIT WIR
RING .................................. .............................................................. ............................... 25
3.2.1 Fu
unction and Wiring
W of Main Circuit
C Connecction Termina
al ................................................................................... 25
3.2.2 Tyypical Wiring Example
E of Ma
ain Circuit ...... ............................................................................................................. 28
3.3 CONN
NECTION OF CONTROLLAB
BLE SIGNAL .. .............................................................. ............................... 33
3.3.1 CN
N2 Motor Encoder Feedbac
ck Interface & Wiring ................................................................................................. 33
he 2nd Position
3.3.2 Th n Encoder Fee
edback Interfa
ace and Wiring
g of CN3...................................................................... 37
3.3.3 CN
N4, CN5 Ethe
ernet Spot Bus erface and Wiring .............................................................................. 39
s GSKLink Inte
3.3.4 CN
N1 Brake Rele
easing Signal ........................
. ............................................................................................................. 40
3.3.5 I/O
O Information by Bus Interac
ction ............... ............................................................................................................. 41
3.3.6 CN
N8 Position Fe
eedback Outp
put Interface a nd Wiring ............................................................................................ 42
CHAPTER
C F
FOUR DISPLAY & OP PERATION ................................................................................................ 45
4.1 OPERRATION PANE EL ....................................... .............................................................. ............................... 45
4.2 DISPLLAY MENU .............................................. .............................................................. ............................... 46
4.3 STATEE MONITORIN NG ...................................... .............................................................. ............................... 48
4.4 PARAAMETER SETT TING ................................... .............................................................. ............................... 51
4.5 PARAAMETER ADMIINISTRATION.....................
. .............................................................. ............................... 52
CHAPTER
C F
FIVE OPER RATION .......................................................................................................................... 55
5.1 ENSUURE CORRECT T WIRING .......................... .............................................................. ............................... 55
5.2 MANUUAL OPERATION .................................... .............................................................. ............................... 57
5.3 JOG OPERATION .......................................... .............................................................. ............................... 58
VIII
V
Content
IX
GR-L Series Bus AC Servo Drivve Unit Userr Manual
X
Chapter One Product Introduction
The GR-L Series Bus AC Servo Drive Unit (It is abbreviated as Servo Drive Unit)
made by GSK CNC Equipment CO., LTD. which is matched with GSK988□ (□: TA
or TB or MDs or MD) CNC system and supports the servo drive unit product with
GSK-Link bus agreement.
The series servo drive unit owns the following basis characteristics comparing with
others servo drive units:
It is necessary to inspect the following items after receiving; if you have any questions, contact
the supplier or our company.
1
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
1. The AC
A servo drrive unit with
h damaging or absentin
ng in compoonents can not
n be
installed
d;
Notice
e 2. The servo
s unit op
peration sho
ould be matc
ched with the
e adapted poower servo motor;
m
3. It is necessary
n to
o confirm ea R-L series pproduct and motor
ach parametter of the GR
are conssistent with its requirem
ment based upon
u the Section 1.3 Orrder Guiding
g.
1.1.1 S
Servo Drivve Unit Type
T Expllanation
¾ Namepla
ate example
e of servo d
drive unit
M
Motor type from
f the serrvo unit deliv
very parame
eter
S
Servo unit order
o type
F u l l- d i g i t A C S e r v o D r i v e U n i t
Seervo unit
T
Type: 0T-LA1 So
GR2050 oftware versiion:V1.10
softwaare version
n
A
Adapted mo
otor:130SJT
T-M150D(
(A4I)
Input power:
3-phase 22
20V(-15%~+
+10%)50/60Hz
Serv
rvo unit
N
No.:E03D
DN00088 Date: 2012/10 factoory data
R
数 控 设 备 有 限 公 司
Tel. 020 6329 Fax .81991211
0 81236 1
S
Servo unit factory Numb
ber
Servo unit inp
put power sp
pecification
¾ Type exa
ample of se
ervo drive u
unit
2
Chapter One Product Introduction
3
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
z GR2025
5T-L, GR203
30T-L and G
GR2045T-L servo
s drive units are noot supported to the
CN8 inte
erface function.
1.2 GR
R-L Servo
o Drive Unit
U Tech
hnical Sp
pecification
Servo driv
ve
type GR201
19T-L GR2
2030T-L GR
R2045T-L GR2050T-L
L GR20755T-L GR2100T-L
Consecutiive
output curre
engt 6 10 15 16.8 25.5 34
(A)
Wight(kg
g) 2.325
2 3.365 5.2755 7.265
Standard
d
configuration
servo mottor I≤4
4 4<
<I≤6 6
6<I≤7.5 7.5<I≤10 10<I≤ 15 15<
<I≤29
rated curre
ent I
(A)
Power inp
put 3-phase AC220V(
(85%~110 %)50/60Hz±1Hz
Brake Built-in brake resista
ance. (Externa
al brake resistance can be
b External brrake resistanc ce (without
ce
resistanc matched d) built-in brakke resistance))
Servo driv
ve
type GR2050Y-L GR207
75Y-L G
GR2100Y-L
Consecutiive
output curre
engt 17 25
5.5 34
(A)
Weight(kg
g) 3.365 5.2
275 7.265
Standard d
configuration
motor rate ed
1.5,2.2 3..7 5.5,7.5
power (kW W)
Standard d
configuration
motor rate ed I≤10 10<I≤
≤15.5 15.5<I≤29
current I ((A)
Power inp
put 3 phase
e AC220V( %)50/60Hz
(85%~110% z±1Hz
Brake Either se
elect the built--in or
Exxternal brake resistance
r (witthout built-in bbrake resistanc
ce)
ce
resistanc external brake resistance
Servo driv
ve
GR3048
8T-L GR305
50T-L GR30
075T-L GR31
100T-L GR3
3148T-L GR33150T-L GR
R3198T-L
type
Consecutiive
output curre
engt 13.5
5 17
7 25
5.5 34
3 41 48 56
(A)
Weight(kg
g) 3.42
2 5.3
38 7..6 9.7
755 9.850 113.34 13.4
Standard d
configuration
motor rate ed I≤8
8 ≤10
8<I≤ 10<
<I≤15 15<
<I≤20 20<
<I≤27 27 <I≤34 34
4<I≤45
current I ((A)
4
Chapter One Product Introduction
Servo drive
GR-L series product
type
GSK-Link bus interface, accept the position, speed, torque and control command, feedback the
Communication actual position/speed/torque and state data, support the servo state real-time monitoring, servo
bus
parameter loading/unloading and servo dynamic characteristic debugging.
Working Manual, JOG, Internal speed, Speed, Position, Torque, Speed/position, Speed/torque,
method Position/torque
31 31
Position Command range: -2 ~2 -1 Command unit: Position feedback pulse input equivalent
control Position command electric gear ratio: (1~32767) / (1~32767)
Command range: -231~231 -1 Command unit: 0.01rpm
Speed command electric gear ratio: (1~32767) / (1~32767)
Speed control
Speed-regulation range: 1~5000rpm (Feed servo); 1~12000rpm (Spindle servo)
Orientation function: Any angle
Command range: -231~231 -1 Command unit: 0.0001Nm
Torque control
A/B/Z 3-pair differential signal input, adapt with 1024~8192p/r incremental encoder;
RS485 semi-duplex series communication interface, support BISS, TAMAGAWA encoder
Motor feedback communication agreement, adapt the DANAHER, TAMAGAWA absolute encoder. It can be
input adapted with HEIDENHAIN encoder of EnDat2.2 communication agreement.
Feed servo matches the multi-coil absolute encoder with single-coil 17-bit accuracy; spindle servo
matches with the 1024p/r incremental encoder.
Feed servo optional adapt interface, spindle servo standard interface
A/B/Z 3-pair differential signal input, adapt with the incremental encoder and grating bar;
The 2nd RS485 semi-duplex series communication interface, support BISS, TAMAGAWA encoder
feedback input
communication agreement, adapt the DANAHER, TAMAGAWA absolute encoder. It can be
adapted with HEIDENHAIN encoder grating bar of EnDat2.2 communication agreement.
Output the A/B/Z differential signal based upon the 1st or the 2nd position feedback signal input;
Position When the reference position feedback input is the incremental encoder, support the position
feedback output gear ratio, and the resolution range of the gear ratio numerator/denominator:
feedback
1~256, the numerator should be less than the denominator;
output When the reference position feedback input is absolute encoder, the feedback pulse number output
5
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
of the motor per each revolution is sset (0~30000)) by parameter; the motor/r ooutput feedbaack pulse
number should be less than the cou unter value/r of
o the referenc
ce position feeedback input.
I/O signa
al utput signal (B
Fixed ou Brake releasing
g)
1.3 Ord
der Guid
ding
otor selection
Mo n
1 Optional: GR2000,
G GR3
3000 and GR4
4000 series
Vo
oltage level
AC permanent-mag gnetic
AC async
chronous spi ndle servo motor
m
synchrronous servo motor
Optional power range e (0.5 ~
otor selection
Mo n 10.5)kW Optional
O power: 1.5, 2.2, 3.77, 5.5, 7.5, 11, 15, 18.5
2
Po
ower, torque Optional torque rangee (2.4 ~ and
a 22 (Unit: kW)
k etc.
50)N·m
1.
1 Spindle mottor rated speedd:750r/min,Max.
A: Motor ra
ated speed 10
000r/min speed
s 4500r/m
min
Mootor
B: Motor ra
ated spee15000r/min
rev
volving 2.
2 Spindle mottor rated speedd:1000r/min, Max.
3 C: Motor ra
ated spee20000r/min
speed
D: Motor ra
ated spee25000r/min speed
s 7000r/m
min
sellection
E: Motor ra
ated spee30000r/min
3.
3 Spindle mootor rated speeed:1500r/m
min, Max.
speed
s 7000r/m
min or 10000r//min
024 cable incremental encooder, resolution
10 n ±0.088 º
2500 cablee incrementall encoder, 25
500 cable incremental encooder, resolution n ±0.022 º
onfirm
Co the
e
mootor andd resolution ±0.036º 7-bit absolute encoder (A4I)), resolution ±0
17 0.0027º
spindle 5000 cablee incrementall encoder, 19
9-bit absolute encoder (A8),, resolution ±0
0.0007º
4
encoder y
by resolution ±0.018º
maachining IG
GS512 gear magnetic resistance encoder,
acc
curacy 17-bit absolute encoder,
resolution ±0.0027º re
esolution ±0.0055º, HEIDE NHAIN 1024 magnetic
grrid encoder, re
esolution <±00.00005 º
Coonfirm the
e
Ⅰ he motor type a
Confirm th according to the
t GSK servo
o motor type-taable
mootor type
Coonfirm the
e
Confirm th
he servo unit ty
type based up
pon the type-selecting table 1.3.3, 1.3.4, 1.3.5 and
6 serrvo drive unitt
1.3.6
typ
pe
The resolu
ution does not equal to
o the eventtual positioning accuraacy due to the
mechanica emble preciision of machine tool.
al and asse
6
Chapter One Product Introduction
7
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
1.3.5 O
Option-typ
pe Table of ZJY S
Series Spindle Serrvo Motorr Matchin
ng with
GR30000Y-LP2, GR4000Y
G Y-LP2 Serries Prod
duct
Main Parameter
P of Spindle Motoor
Servo Drive Adaptted Motor
Rated Rated Rated
R Ratted Standarrd-configur
Type T
Type Max. Speed
Power Torque Speed
S Currrent ation Encoder
E
1024 reesolution
ZJY182--1.5BH 1.5kW 9
9.5 N·m 15500 rpm 100000rpm 7.33 A
incre
emental
1024 reesolution
ZJY182--2.2BH 2.2kW 14 N·m 15500 rpm 100000rpm 7.55 A
GR3048Y-L
LP2 incre
emental
GR4048Y-L
LP2 1024 reesolution
ZJY182--2.2CF 2.2kW 1
10.5 N·m 20 000 rpm 12000 rpm 9AA
incre
emental
1024 reesolution
ZJY208A
A-2.2AM 2.2kW 21 N·m 10
000rpm 700
00rpm 6.77A
incre
emental
8
Chapter One Product Introduction
9
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
Main Parameter
P of Spindle Motoor
Servo Drive Adaptted Motor
Rated Rated Rated
R Ratted Standarrd-configur
Type T
Type Max. Speed
Power Torque Speed
S Currrent ation Encoder
E
1024 reesolution
ZJY265A
A-15BH 15kW 95 N·m 15
500rpm 100 000rpm 400.7
incre
emental
1024 reesolution
ZJY265A
A-18.5BM 18.5kW 1
118 N·m 15
500rpm 700
00rpm 48..7A
incre
emental
GR3198Y-L
LP2 1024 reesolution
A-22BM
ZJY265A 22kW 1
140 N·m 15
500rpm 700
00rpm 588A
GR4198Y-L
LP2 incre
emental
1.3.7 P
Product Factory
F Eq
quipped A
Accessorry
z G
GR2000T-L,, GR3000T-L
L series pro
oduct stand
dard access
sory list
Accessory Name Specification Type
e Q’ty Acces
ssory Explana
ation Rem
mark
Stand dard length 3m
m, CN2 interfa
ace connects tto
-0
00-761B 1 pc 110/1 130/175 flange
e motor (Aviattion socket ouutlet,
encooder suffix A4I)).
Select 1pc
Stand dard length 3m
m, CN2 interfa
ace connects tto
corresponding
Motor encod
der -0
00-761E 1 pc 80 flaange motor (C
Cable direct ou
utlet, encoder
cable based upon
suffixx A4I).
the orderred motor
Stand dard length 3m
m, CN2 interfa
ace connects tto
-0
00-761K 1 pc 80 flaange motor (A
Aviation sockett outlet, encodder
suffixx A4I).
It adaptts based
upon th he rated
Motor powerr cable 765*(Note 1)
00-7 1 pc Stand
dard length:3m
m current of
o ordered
motor.
GR-L Series AC
C
Product user 1
Servo Drive Uniit copy Follo
owing with the technical document
manual
User Manual
M
10
Chapter One Product Introduction
BCF
4-bit plug 1 pc CN7 interface plug
3.81/04/180F
Refer to the
Aluminum Appendix C for the
Aluminum brake
encloser brake 1m cable specification,
resistance
quantity and
resistance
terminal
Note 1: “*” is undetermined suffix letter which is corresponding to the motor power cable
specification.
Note 2: At present, the CNC system that supports to the GSK-Link spot bus includes
GSK988 □ (□:TA, TB, MDs, MD etc.), which can be adapted with GR2000T-L,
GR2000Y-L, GR3000T-L and GR3000Y-L, GR4000Y-L series servo drive unit.
11
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
GSK-Link co
ommunication cable provide
es with the CN
NC product.
z G
GR2000Y-L , GR3000Y-L, GR4000
0Y-L series product op
ptional acceessory list
Accessorry Speciification Remark
k
Q’ty
Q Accessory
y explanation
n
name tyype
Spindle enco
oder Standarrd 3m long, Thee DR-20 plug of o the
-00--762B 1 pc
cable RE EP incremental spindle enc coder CN 3 interface dooes not
Standarrd 3m long, ovide any more
prov e after the
Spindle enco
oder
-00--762F 1 pc TAMAG GAWA magne etic-resistance
e encoder optiional cable is selected.
cable
(TAMAGAW WA agreementt)
Standarrd 3m long,
Spindle enco
oder HEIIDENHAIN ma agnetic grid en
ncoder
-00--762G 1 pc
cable matcching with ERM2410 reading head
Dat2.2)
(EnD
Spindle enco
oder Standarrd 3m long,
-00--762E 1 pc
cable User self-equ
uipped encode er
① It is very
v essentiial to write t he type and
d quantity of the order pproduct (serv
vo drive
unit,, servo moto
or, insulation
n transforme
er and CNC), and also, it is very im
mportant
to no
ote the spec
cial version ssupply or op
ptional match
hing functionn requireme
ent
② It is very
v essential to write th
he type, spe
ecification an
nd quantity oof the non-standard
Notice
e acce
essory (for example: special cab
ble or cable length, ccable manu
ufacture
technique, etc.) ; Otherwise
e, it will proviide accordin
ng to the sta ndard acces
ssory.
③ It is very
v essential to write tthe codes, such
s as the shaft extenssion, structu
ure type
and outlet metho
od of the se rvo motor. Special
S requirement shoould be indic
cated on
orde
er.
12
Chapter Two Installation
The installation environment condition of the GR-L series bus servo drive unit makes directly
effective to the normal usage of the function and its life-span; it is very necessary to install based
upon the following steps.
It is necessary to install at the place where without the water-drop, steam,
dust and oil.
Pay attention to the ventilation, damp-proof and dust in the installation
place.
Notice Do not install it on the flammable surface or neighbor, avoid the accident
fire hazard.
The installation situation should be convenient for maintaining and
inspecting.
Item Index
Usage temperature 0℃~40℃
Storage & transportation
-40℃~70℃
temperature
Usage humidity 30%~95% (No condensation)
13
GR-L
L Series Bus AC Servo Driive Unit Use
er Manual
2.2 Ins
stallation
n Dimens
sion
The suitable
product for the
e:
right figure
GR2025T-L;
GR2030T-L;
GR2045T-L.
(Unit: mm)
The suitable
product for the
e:
right figure
GR2050T-L;
Y-L
GR2050Y
GR3048T-L;
Y-L;
GR3048Y
GR4048Y
Y-L.
(Unit: mm)
The suitable
product for the
right figure:
GR2075T-L;
GR2075T-L;
GR3050T-L;
Y-L;
GR3050Y
GR4050Y
Y-L.
(Unit: mm)
14
Chapter Two Installation
6
The suitable
product for the
right figure:
293±0.25
305
GR2100T-L;
GR2100Y-L;
GR3075T-L;
GR3075Y-L;
GR4075Y-L.
(Unit: mm)
2- 6
6
The suitable C
N
6
C
N
right figure:
5
293±0.25
C
N
GR3100T-L; 3
305
GR3100Y-L; C
N
2
GR4100Y-L; C
N
8
GR3148T-L; C
N
1
GR3148Y-L;
GR4148Y-L.
(Unit: mm)
2-R3 273.5
148
160
The suitable product for the right figure: GR3150T-L; GR3150Y-L; GR4150Y-L; GR3198T-L;
GR3198Y-L and GR4198Y-L.
(Unit: mm)
15
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
2.3 Ins
stallation
n Intervall
16
Chapter Two Installation
Cabinet Cabinet
Hot air
120 mm
Series
AC Servo Motor Drive Unit
Up
Installation surface
Front 100 mm
CHARGE POWER
100 mm Wiring
50mm space
Cool air
Down
Fig. 2-2 The installation interval for multiple servo drive units
17
GR-L
L Series Bus AC Servo Driive Unit Use
er Manual
18
Chapter Three Connection
The wiring or inspection operation only can be performed after the servo drive
unit is turned off for 5min by confirming that each main circuit terminal is safe
voltage for the grounding by multimeter; otherwise, the electric shock may
occur.
Confirm that the servo drive unit and servo motor are correctly grounded.
Depart from the sharpened material and do not drag the cable by force during
wiring; otherwise, the electric shock or fault circuit may issue.
Do not cross the main circuit wiring and signal cable over the same pipeline and
bind them together. The former should be separated from the latter or cross
each other; its interval distance should be more than 30cm to prevent the strong
circuit from interfering for the signal cable, so that the servo unit will not be
normally operated.
Do not frequently turn on (ON) / turn off (OFF) the power, because there is
high-capacity capacitance inside the spindle servo drive unit; the strong charge
current may occur after the power is turned on. The component’s performance
inside the servo drive unit may descend if you continually ON/OFF; it is better to
intermit above 3min for the ON/OFF time.
Do not add the power capacity, surge absorber and wireless noisy filter
equipments etc. during the servo drive unit output side and servo motor.
The main circuit wiring and signal cable can not close to the heat-radiating
19
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
equ
uipment and
d motor, so tthat it will be
e reduce its insulation pperformance
e due to
the
e heating.
Th
he usage of the servo un
nit needs to equip some
e peripheral equipment, selecting the correct
periphe
eral equipm
ment can be confirmed th
he stable op
peration for the servo u nit and serv
vo motor,
as well the life spa
an of the serrvo unit can be prolonge
ed.
It is necessaryy to note the
e peripheral equipment in the follow
wing figure:
z The equipment in the virtual fram ed by user, and
me is refine a the equuipment in th
he actual
ased from GS
frame can be purcha SK.
z Refer to the selectio
on of the bre
eaker, AC filter, insulation transform
mer, AC rea
actor and
actor (Appen
AC conta ndix B).
z The perip
pheral equip
pment markss with “Esse
ential Install”” in the figurre, which ca
an be not
only guarranteed the user’s safe
ety and reliab
bility for servo equipmeent, but also greately
reduced the loss in th
he user equ
uipment faultt.
z The peripheral equiipment marrs with “Opttional Installl” in the figgure, which
h can be
eed the stabiility for the sservo unit wh
guarante hen the userr power ambbient is poorr.
The sen
nsitive leaka
age currentt of the serrvo unit is bigger, beccause it is the high
frequency equipme
ent; it is neccessary to re
eliably and protectivelyy grounding, and the
grounding resistanc
ce should be
e less than 4Ω.
4
3.1.1 P
Periphera
al Equipm
ment Conn
nection of GR2000
0T-L Servvo Drive Unit
z The sing
gle peripherral equipme
ent connecttion figure for
f the GR22025T-L,
GR2030T
T-L, GR2045T-L series
s
20
Chapter Three Connection
21
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
3 ~50/60Hz
3N
L
L1 L2 L3
380 V
(Required)
(R
Breaker
i d)
CNC
rear
E nc oder 3 E nc oder 4
AC3880 GSK988
8T□ system
E NCODE R3 E NCODE R4 CN51
CN5
2
V
Transformer
(Optional)
Bus A Bus B
AC
C220 GSKLinkA GSKLinkB
R Ser ie
R v o M ot or D
AC Se rv
s
r ive
GSKLink bus
Un it
Filter (Optional)
CHA R GE
P OW E R
C
N CN4
4
R ~
C
220V
S N
5 CN5
T
P C
N CN3
BRAKE
B1 3
B
U Encoder pos
sition
MOTOR
V
C
N
output
2 CN2
W
~
r
AC contactor
220V
(Required)
t
C
N CN8
8
C
N
1
PE
Encoder
Contro
ollable circuit position input
B
Brake resistancce (Optional )
S hort -circuit B & B1 without
exxternal brake rresistance ;
D isconnect the B & B1 with
exxternal brake rresistance .
Brake resista
ance is heat due e
to the discha rging; it is high
temperature, do not touch it
g from the
for preventing
scorching!
22
Chapter Three Connection
23
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
3.1.3 P
Periphera
al Equipm
ment Conn
nection of GR-L Spindle Se
ervo Driv
ve Unit
z Single peripheral eq
quipment c
connection figure of GR3000Y-L sseries
The periipheral equ
uipment co nnection figure of the
e GR2000Y
Y-L and GR
R4000Y-L
are show
wn below; itt is only ne
eed to chang
ge the power level inp
put.
3N~50/60Hz
L1 L2 L3
3
380V
(Required)
Breaker
Bus A Bus B
GSKLinkA GSKLinkB
GSKLink bus
GR
AC reactor (Optional)
CN4
~
380V
CN5
CN3
BRAKE
Encoder
CN2 position output
MO TOR
AC contactor
(Required)
CN8
~
380V
CN
N1
Encoder position
PE
input
Fig
g. 3-3 Sing
gle spindle servo drive u
unit peripherral equipmen
nt connectioon of GR300
00Y-L
24
Chapter Three Connection
Fig. 3-4 GSKLink bus connection figure for multi servo drive units
25
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
GR3000 Single-p
phase AC380V
V(85%~1100%) 50/60Hz
z
GR4000 Single-p
phase AC440V
V(85%~1100%) 50/60Hz
z
AC
permane nt
Be sure
e to correctly connect
c the U,, V and W; oth
herwise,
magnetissm
the mottor may not noormally operatte.
synchronoous
motor
3-phasee AC output
U, V, W Be sure
e to correctly connect
c the U,, V and W; oth
herwise,
te
erminal
the mottor may not noormally operatte.
AC
Notice:: When configuring the spinndle motor outt of GSK,
asynchronoous
the mootor may gen nerate Err-277 alarm even n correct
motor
connection, in this ca
ase, any 2-phaase of U, V annd W can
hanged freely.
be exch
Protective
e grounding It is conneccted with the power
p and mo
otor groundingg cables, and the
t
PE
terminal
protection g
grounding res
sistance should be less thann 4Ω.
The B1 1 and B2 sho ould be perfoormed by sho ort-circuit
GR2025T when th
he internal bra
ake resistance
e is connecte
ed. When
Brake ressistance GR2030T the bra
ake capacity is inadequatee, the external brake
terminal GR2045T resistannce can be connected botth P and B te erminals;
P, B1, B GR2050T
Brake ressistance for simulta aneously, cutt off the connnection betw ween B1
the dynammic brake and B.
Connecct the external brake resistaance both P an
nd B
Other typess
termina
als.
Main circu
uit terminal wiring of GR2000T-L
G
R, S, T,
r, t P, B1, B PE
E
U,
U V, W
Adaptted
Product
motor rated
r
Terminal
Terminal
Terminal
Terminal
diameter
diameter
diameter
diameter
type
screw
screw
screw
screw
Cable
Cable
Cable
Cable
currentt I(A)
φmm
mm2
mm2
mm2
mm2
φmm
φmm
φmm
size
size
size
size
i
GR2045T-L 6<I≤7
7.5 3.5 1.5 3.5 1 3.5
3 2 3.5 1.5
GR2050T-L 7.5<I≤
≤10 3.5 1.5 3.5 1 3.5
3 2.5 4 1.5
GR2075T-L 10<I≤
≤15 4 2.5 4 1 4 2.5 5 2.5
GR2100T-L 15<I≤
≤20 6 2.5 4 1 6 4 5 2.5
GR2100T-L 20<I≤
≤29 6 4 4 1 6 4 5 4
Main circu
uit terminal wiring of GR3000T-L
G
R, S, T,
r, t P, B PE
E
U,
U V, W
Adapted motor
m
Product
rated currrent
Terminal
Terminal
Terminal
Terminal
diameter
diameter
diameter
diameter
type
screw
screw
screw
screw
Cable
Cable
Cable
Cable
φmm
mm2
mm2
mm2
mm2
I(A)
φmm
φmm
φmm
size
size
size
size
i
GR3048T I≤7.5
5 3.5 1.0 3.5 1 3.5
3 2.5 4 1.0
26
Chapter Three Connection
diameter
Terminal
diameter
Terminal
diameter
Terminal
diameter
type
screw
screw
screw
screw
Cable
Cable
Cable
Cable
φmm
mm2
mm2
mm2
mm2
φmm
φmm
φmm
I(A)
size
size
size
size
GR2050Y I≤10 3.5 1.5 3.5 1 3.5 2.5 4 1.5
Terminal
Terminal
Terminal
diameter
diameter
diameter
diameter
type rated current I(A)
screw
screw
screw
screw
Cable
Cable
Cable
Cable
φmm
φmm
mm2
mm2
mm2
mm2
φmm
φmm
size
size
size
size
GR3048
I≤8 3.5 1.0 3.5 1 3.5 2.5 4 1.0
GR4048
GR3050
8<I≤15.5 4 1.5 4 1 4 2.5 5 1.5
GR4050
GR3075
15.5<I≤20 6 2.5 4 1 6 2.5 5 2.5
GR4075
GR3100
20<I≤27 6 4 4 1 6 4 6 4
GR4100
GR3148
27<I≤34 6 6 4 1 6 4 6 6
GR4148
GR3150
34<I≤40 6 8 4 1 6 4 6 8
GR4150
GR3150
40<I≤49 6 10 4 1 6 4 6 10
GR4150
GR3198
49<I≤60 6 10 4 1 6 4 6 10
GR4198
27
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
3.2.2 T
Typical Wiring
W Exa
ample of M
Main Circ
cuit
z Main circ
cuit wiring example off GR2000T-L series
z It is necessa ary to selecct the suita able breakeer MCCB based upon the
desscription in Appendix
A B if user referr to the abov
vementionedd wiring.
z If tw
wo or more servo drive units are shhared with one
o transform mer, it is be
etter to
mo ount a break
ker of each sservo drive unit
u at the seecondary traansformer.
z The B1 and B terminals should be short-circuite
s ed when doo not conne ect the
extternal brake resistance; however, itt must be cut off when cconnects.
Notice
e z The external brake
b resista
ance surface e temperatu ure may extrremely high when
e servo drive
the e unit is ope rated, so it is better to in
nstall a proteective enclo
osure.
z The equipped motor powe er in our com
mpany has been
b markedd U, V, W and PE
wirring terminals, which sh
hould be co onnected witth the one oof the servo
o drive
uniit one by one; otherwise
e, the motor may not normally operaate.
z Coorrectly connect the p protective grounding
g terminal, annd its grou
unding
ressistance sho
ould be less than or equals to 4Ω.
28
Chapter Three Connection
29
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
z Main
n circuit wirring examp le of GR200
00Y-L series
CNC system
s ope
eration
pane
el ON/OFF button
b
ON
OFF
3N~
~50/60Hz 220 V
KM
1 AC
RC
MCCC
B ~
FIL Cooling fan
n
PE
E U
3N~ 50HHz
V M
220 V ~
W
L
KM GR2000Y Y
1 R Series S
Spindle mottor
2
S U
T V
3 M
PE W
4 3~
PE 1
Motor
r
grounding poiint
t
Encoder
Cut off B and B1 when
CN2 feedback
external brake
e resistance
is conne
ected signal
B
B and B
B1 should be
performed by short-circuit
when the external brake B1
resistance d
does not connect ct
.
CN4 Bus A
P
CNC
CN5 Bus B
m
system
Bra ke resistan
nce
z It is necessa ary to selecct the suita able breakeer MCCB based upon the
desscription in Appendix
A B if user referr to the abov
vementionedd wiring.
z GR
R2050Y is mounted
m an internal bra
ake resistannce, and it can be seleect an
extternal one; however,
h do
o not use thee internal on
ne and exterrnal one tog
gether!
GR
R2075Y and GR2100Y a are without internal
i brak
ke resistancce.
z The brake resiistance surfa ace tempera ature may ex xtremely higgh when the servo
drivve unit is op
perated, so itt is better to
o install a pro
otective encclosure!
Notice
e
z No
ot all of the motor
m connecction U, V and W are co
orrespondingg to the one of the
serrvo drive unnit; if the mo a the 1st opperation time, the
otor generates Err-27 at
cabble phase-frrequency of user is then n prompted the error whiich means not
n the
serrvo drive unnit is out-of--order; any two phasess of the U, V and W can c be
excchanged after the powe er is turned off
o for 5min.
z Coorrectly connect the p protective grounding
g terminal, annd its grou
unding
ressistance sho
ould be less than or equals to 4Ω.
30
Chapter Three Connection
3N 50/60Hz 380V
KM
1 AC
RC
MCC
B
KM GR3000Y Spindle
1 R Series motor
2
S U
T V 3 M
PE W 4 3
PE 1
Motor
r grounding point
t
Encoder
CN2 feedback
signal
B
B1 vacancy, do not
B1
connect
CN4 Bus A
P
CNC
CN5 Bus B
system
Brake resistance
31
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
z Main circ
cuit wiring example off GR4000Y--L
CNC system
s operation
pane
el ON/OFF button
ON
OFF
F
3N~50
0/60Hz 440 V
KM
1 AC
RC
R
MCC
B ~
F
FIL Cooling f an
PE U
3N~ 500Hz
V M
440 V ~
W
L
KM GR40000Y Spindle
e
1 R Series
s 2
motor
S U
T V
3 M
PE W
4 3~
PE 1
Motor grouunding
r
positio
on
t
Encoder
CN2 feedback
signal
B
B1 va
acancy , do no
ot
connect B1
CN4 Buss A
P
CNC C
CN5 Buss B
syste
em
Brake
e resistancce
z It is necessa ary to selecct the suita able breakeer MCCB based upon the
desscription in Appendix
A B if user referr to the abov
vementionedd wiring.
z The brake resiistance surfa ace tempera ature may ex xtremely higgh when the servo
drivve unit is op
perated, so itt is better to
o install a pro
otective encclosure!
z No
ot all of the motor
m connecction U, V and W are co
orrespondingg to the one of the
Notice
e serrvo drive unnit; if the mo a the 1st opperation time, the
otor generates Err-27 at
cabble phase-frrequency of user is then n prompted the error whiich means not
n the
serrvo drive unnit is out-of--order; any two phasess of the U, V and W can c be
excchanged after the powe er is turned off
o for 5min.
z Coorrectly connect the p protective grounding
g terminal, annd its grou
unding
ressistance sho
ould be less than or equals to 4Ω.
32
Chapter Three Connection
2 W+ 15 0V
3 W- 16 0V
Encoder power (-)
4 V+ 17 0V
5 V- 18 NC
6 U+ 19 5V
Connect the
7 U- incremental 20 5V Encoder power (+)
8 Z+ encoder feedback 21 5V
signal
9 Z- 22 NC
10 B+ 23 MA+
11 B- 24 MA- Absolute encoder feedback
12 A+ 25 SL+ signal
13 A- 26 SL-
1. Pin 2 to Pin 13 in CN2 are incremental encoder interface; the signal cable is differential
drive connection method; refer to the following wiring circuit.
2. OH (CN2-1) is used for connecting the overheating inspection components inside the
servo motor, so that the servo drive unit owns motor overheating protective function. The servo
motor made in GSK is without overheating protective component so disconnect this signal.
3. Pin 14 and Pins 23~26 in CN2 are absolute encoder feedback signal which its input
circuit is quadruple differential bus transceiver that it is consistent with ANSI standard
EIA/TIA-422-B and RS-485. The wiring schematic is shown below:
33
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
Enccoder Servo u
unit
RS-485
DATA+ SL+
DATA- SL-
1. The sta
andard wirring of CN2
2 matches with SJT series perrmanent syynchronous
s motor
absolute e
encoder.
DATA - 10 26 SL-
DATA + 13 25 SL+
CLOCK
C - 12 24 MA-
Servo unitit
S
CLOCK
C + 15 23 MA+
VB 11 14 BAAT3V6
2 1 5V 2
5 3
20 5V
100 6 21 5V CN N2
13 11
GND 3 16 0V
15 144 17 0V
FG 1 Metal shell
Plug (Welding cab
ble side )
2. The
e standard wiring of CN2
C matche
es with SJT
T series pe
ermanent ssynchronou
us motor
increm
mental enco
oder.
34
Chapter Three Connection
12
13
10
11
8
9
6
7
4
5
2
3
2 1 CN2
5 3 19
10 6 20
13 11 21
15
15 14 16
17
Plug (Welding cable side) Metal shell
Fig. 3-12 Wiring of CN2 matches with SJT series permanent synchronous motor incremental
encoder
z The length between motor power cable and motor encoder feedback signal
cable should be within 20 and separated more than 30cm. Two cables can not
be shared with a same pipeline or bound with together.
Notice z The signal cable should be used the twisted shielding cable, and its sectional
is 0.15mm2~0.20mm2, and the shielding layer must be connected with PE
terminal.
3. The standard wiring of CN2 matches with the ZJY208A and ZJY265A series spindle
asynchronous motor incremental encoder
R O
12 13
T H
3 A+ 12 A+
CN2
6 A- 13 A-
4 B+ 10 B+
7 B- 11 B-
5 Z+ 8 Z+
8 Z- 9 Z-
19 5V
1 Vcc 20 5V
21 5V
2 GND 15 0V
16 0V
Clamp at the
17 0V
cable-input port Metal shell
Motor side connects Servo unit side
with 2-pin round connects with 26-pin
connector.
Cable high density plug.
Fig. 3-13 CN2 matches with ZJY series spindle motor encoder/12-female industry plug wiring
35
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
4. The
e standard wiring of CN2 match
hes with th
he ZJY182 series spin
ndle asynch
hronous
motorr incrementa
al encode
6 A+ 12 A+
R O
8 1
Spindle servo motor encoder
T H CN
N2
12 11 D
DAT SL
Spindle servo drive unit
9 A 25
2
1
10 8 C LOC +
10 23
2 MA+
7 6 D K
DATA SL
11 26
2
5 3 CL -
LOCK -
12 24
2 MA-
2 1 -
1 Vcc 19
1 5V
1
12-pin round p
plug
20 5V
(Welding sid
de)
2 G
GND 15 0V
Install a
at the 16 0V
cable-i nput
portrt Metal
M shell
Motor side
s connects Servo unit side
with 2-pin
2 round connects w with 26 -male
coonnector
Cable
C high dennsity plug .
Fig. 3-15
5 CN2 matches with ZJY
Z series sspindle moto
or encoder/12-female inddustry plug wiring
w
6. The
e standard wiring of CN2 matc
ches with the
t ZJY208
8 and ZJY2265 series spindle
asynchronous motor
m increm
mental enco
oder
36
Chapter Three Connection
Fig. 3-16 CN2 matches with ZJY series spindle motor encoder/15-female industry plug wiring
3.3.2 The 2nd Position Encoder Feedback Interface and Wiring of CN3
User can select the 2nd position encoder feedback signal input interface CN3 (spindle
encoder feedback input) according to requirements; it can be composed of the 2nd position
closed-loop with the servo drive unit by connecting the 2nd position encoder.
CN3 is the 20-core high density socket which matches with 20-core high density plug (Type:
MDR10120-3000-PE, for 3M Company) of its encoder wiring; refer to the following pin figure.
Fig. 3-17 CN3 wiring plug pin figure (Welding cable side)
37
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
1. The
e wiring betw a the 2nd position in
ween CN3 and ncremental encoder
A+ 5 SCA+
S
A- 6 SCA-
S
B+ 3 SCB+
S CNN3
The 2nd position encoder
B- 4 SCB-
S
Vcc 20 5V
GND 19 0V
FG Metal shell
Fiig. 3-18 The
e wiring betw
ween CN3 an
nd the incremental encooder
2. The
e wiring betw a the 2nd position ab
ween CN3 and bsolute enc
coder
DAT
TA - 7 SCSLL -
DAT
TA + 8 SCSLL +
Absolute encoder
Servo unit
CLOC
CK - 9 SCMAA -
CLOC
CK + 10
1 SCMAA +
VB
B 11
1 BAT3VV6
5V
V 20
2 5 V
CN3
GN
ND 19
1 0 V
12
1 0 V
FG
G Metal
M she
ell
38
Chapter Three Connection
3.3.3 CN4, CN5 Ethernet Spot Bus GSKLink Interface and Wiring
CN4 & CN5 are used the RJ45 socket from HARTING Company, refer to the RJ45 plug
illustration for its pin definition.
The communication cable connection diagram among GR-L series servos, alternatively, between
the CNC system and servo unit.
The GSKLink interface of the CNC system is connected by the CN4 or CN5 interface, which
carries out the real-time communication with the CNC system. The GR-L series servo unit can be
performed by the control, monitoring, administration, debugging and tuning. (Refer to the Section 5.4
for details)
GR servo unit should be correctly set the following parameters, which can be established the
Ethernet communication with the CNC.
Relevant Parameter
Description Unit Default Application
para. range
Controllable method selection 9~25 21 P,S
PA4
PA4=21: GSKLink Ethernet communication function
PA156 Servo unit slave number 1~20 1 P,S
39
GR-L
L Series Bus AC
A Servo Driive Unit Use
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Th
he servo unit, establishe
es the bus communicat
c tion with thee CNC syste
em, may
be mo
ore than one; set the corrresponding servo slave
e number witth the CNC system,
s
so tha
at CNC can be controlle
ed one servo
o unit. There
efore, the seervo unit con
nnected
with a same CNC system can
n not be set the repeated
d slave num
mber.
3.3.4 C
CN1 Brakke Releas
sing Signa
al
CN1 in
nterface is re
eleasing signal socket fo
or the 2-pin motor brake
e; the relay N
NO contact is inside
it.
N
2
HOLD1
C
N
1 HOLD2
1.. Screwdrive
er in
40
Chapter Three Connection
Servo unit
CNC system that sends to the input command DL-IN of the servo drive unit is as follows:
Explanation: If the nixie light of the abovementioned figure is ON, the command signal input is
enabled; whereas, OFF is disabled.
CNC system that sends to the output command DL-OUT of the servo drive unit is as follows:
41
GR-L
L Series Bus AC
A Servo Driive Unit Use
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HOLD ZS
SP PAR COI
IN
SA
AR ALM RA
AP PSTO
Explan
nation: If the nixie light of the abovvementioned
d figure is ON
N, the comm
mand signal input is
enabled; whereas, OFF
F is disabled
d.
Nam
me Functiion Nam
me Functiion
PST
TO S
Speed position
n shift state COIN Orie
entation comppletion output
RAP
P Rigid tapping output PAR
R Position arrivval output
ALM
M Alarm ou
utput SAR
R Speed arrivaal output
ZSP
P Zero ou
utput HOL
LD Hold releasinng output
3.3.6 C
CN8 Position Feed
dback Ou
utput Interface and
d Wiring
The po
osition feedb
back output signal is tre
eated the da
ata inside the t 1st or
e servo drivee unit from the
2nd position
n encoder (P
PG), then output to the in
nstruction co
ontrol unit by
y CN8 baseed upon the set
s pulse
numbers to
o content witth the closed nction of the instruction control unit position etc.
d control fun
8 10 12 14
4
9 11 13
1 3 5 7
2 4 6
Pin
n No. Name Meaning o.
Pin No Name M
Meaning
1 G
GND 0V 8 GND
D 0V
2 ZO-
PZ 9 NC
Possition
3 ZO+
PZ feedback outp ut 10 NC
sign
nal
4 BO-
PB 11 NC
42
Chapter Three Connection
5 PBO+ 12 NC
6 PAO- 13 NC
7 PAO+ 14 NC
t
There are two types for wave output: (Wherein, e= )
2
43
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
As the above-mentioned
d figure, the n
numerical valu 37 means it coounts based upon the
ue of the PA3
edge signall of the A/B ph
hase pulse; th
hat is, count once while cap
pturing 1 edgee signal. And therefore,
PA37=64 means
m the PA
AO (or PBO) p
pulse numbers
s from the servo drive unitt output is 16 after the
motor (or sp
pindle) rotates
s one circle.
Th
he wiring illu
ustration betw and 988T□ system
ween CN8 a s is sh
hown below::
MDR14 plug (E
EncodeX ) DB
B9 female plug
p
PAO+ 7 1 A+
PAO- 6 6 A-
8
CN8
2 B+ 988 T□
□
PBO+ 5
Servo o
unit CNCC
PBO- 4 7 B-
SYSTE
EM
PZO+ 3 3 Z+
PZO- 2 8 Z-
Metal cla
amping chip Metal
M shell
44
Chapter Four Display & Operation
‘Enter button Enter the next menu or confirm the data setting
The shift function of ‘ ’ is introduced in the parameter setting, the value of the PA126 is
changed into 2045 from -2045; refer to the following steps:
1. In the above example, directly increase in the LED2 bit by the shifting key, -45 does
not change to the 1045 instead of -45+1000=955; It is the calculation result of the servo
drive unit.
2. When the parameter value is modified, the decimal point indicator at the lower right
corner of the 6-segment nixie display tube is always turned on; this indicator is turned off
45
GR-L
L Series Bus AC
A Servo Driive Unit Use
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affter pressing
g , it me
eans that th
he numerica
al value is disabled. If thhe decimal point
4.2 Dis
splay Me
enu
Nixie tu
ube display contains of 3 levels me
enus:
The 1st level is the
t function
n type whicch includes the State monitoring, Parameterr setting,
Parameter administratiion, Manual operation a
and JOG ope
eration etc.
The 2nnd menu is meaning
m whic
ch includes tthe functions such as th
he Displayedd content, Pa
arameter
function and Register operation
o etc
c.
The 3rdd menu is co
ontent which
h includes th
he value of the monitorin
ng and the pparameter ettc.
46
Chapter Four Display & Operation
47
GR-L
L Series Bus AC
A Servo Driive Unit Use
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4.3 Sta
ate Monittoring
is th
he state monitoring, use
er can not only
o select different
d monnitoring state
es in this
menu, but a
also set the value of the
e parameter PA03, and the initial monitoring staate when se
ervo drive
unit is ON.
Parameter Initial Pow
wer-on
Op
peration M
Monitoring data Exp
planation
value monitoring
Current motor speeed100r/min 【1】
PA3=0
Positio
on command LOW (Pulse) 【2】
PA3=3
PA3=4 Positio
on command HIGH (×10000)
PA3=6 Positio
on error HIGH
H (×10000 Pulse)
PA3=8 (Reserved))
PA3=10 (Reserved))
PA3=11 (Reserved))
PA3=12 (Reserved))
PA3=14 (Reserved))
PA3=15 DC bu
us voltage is 3320V
PA3=16 Alarm
m display No.9
PA3=18 (Reserved))
PA3=19 (Reserved))
PA3=20 Outpu
ut point state m
monitoring 【4】
【
PA3=21 (Reserved))
PA3=22 Hardw
ware version nnumber
48
Chapter Four Display & Operation
[1] “r” is regarded as the motor’s speed code in , 100.0 means the motor speed is
the reverse direction 100r/min. The negative speed displays if it operates CW;
its unit is r/min.
Explanation: When the servo drive unit drives the spindle motor, its speed displays
[2] The position value of the motor encoder feedback consists of POS. (Higher 5-bit) + POS
(Lower 5-bit).
Similar, the position command pulse value is also composes of CPO. (Higher 5-bit) +
CPO (Lower 5-bit)
The calculation format when the electric gear ratio of the position error (EPO) is 1:1:
- =
- =
49
GR-L
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A Servo Driive Unit Use
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E
Explanation
n: When PA
A97=1, shows
s the current
c posittion increme
ent of the
m
motor encod
der; when PA o of the 2nd position enncoder.
A97=0, it dissplays the one
Relattive PA97
7=1, Selecting
g the motor en
ncoder signal regards as the
e position feeddback input sig
gnal;
ALM
E
Explanation
n: g signal statee via CN7.
moniitors the brake releasing
The o
operation method of
o the settiing state monitoring
m g
For e
example: Th
here are tw
wo methods to call the
e state monitoring relatted with the
e current
position low
wer 5-bit ws:
, is as follow
od 1: Directly select the
Metho e state monittoring
Metho
od 2: Selectt the state monitoring
m byy parameterr
Press twice
Being mod
dified , dot ON
Dot flash
Press thrice
50
Chapter Four Display & Operation
The parameter value after performing the initialization is regarded as the initialization value; the
one after performing the motor default parameter operation is called default value.
1. Input the specified password for modifying the motor, that is PA0=385.
2. Search current motor correspondence with the motor type code based upon the
Appendix A Motor Type Code Table
3. Input the motor type code PA1, then enter the parameter administration menu by
To recover the 130SJT-M100D (A) (motor type code is 4) motor default parameter is taken an
example; refer to the following operation:
Dot flash
To be modified, dot
flashes
3 seconds
To be modified bit, dot
flashes
51
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1. After the
e parameter is
s altered on sservo drive unnit panel, it on
nly can be ennabled by . In this
case, the altered
a parameeter is immediiately reacted to the control. If you unsatiisfy the being modified
the power is
i turned off, itt is better perfform the param meter save opperation .
2. The para
ameter relatedd with the moto or is written in
nto the defaultt value by settting the motor’’s default
parameter.. User, also, can
c judge whe
ether the defau
ult parameter of the servo ddrive unit is su
uitable for
the driving motor, based
d upon the vallue (refer to th
he Appendix A)
A of the PA1 parameter. Iff the PA1
parameter value does no
ot correspondiing to the moto
or type code, the
t motor mayy not normally
y operate.
Para.
System ON: EEPPROM Mem
mory
area
Para.
ave :
Para.sa Memory EEP
PROM
area
Para.
Para. re
ead : EEP ROM Mem
mory
area
Backup
Para. back
kup: Memory EEP
PROM
area
Backup Backup
: EEP ROM Mem
mory
recovery y area
Default value
v
: Pa
ara. default Memory
y, EEPROM P
Para. area
callingg
Initializa
ation Para.
: Memorry, EEPROM P
Para. area
operatioon nitialization
in
It mean
ns that the parameter
p in
n the memorry is written to the EEPR
ROM param
meter area. The
T value
in the mem
mory can be only change
ed when use
er modifies the
t parametter, howeverr, it will be re
ecovered
to the orig
ginal numeriical value when
w the po
ower is turn
ned on aga
ain. If you w
want to cha
ange the
parameter value perm
manently, it is necessaryy to perform
m the param
meter savingg operation, and the
parameter value in the
e memory should
s be w
written to the
e EEPROM
M parameterr area; and then the
arameter value will be used
modified pa u after th e power is turned on ne
ext time;
52
Chapter Four Display & Operation
parameter or debugged parameter, perform the parameter read operation; then the data in the
EEPROM parameter area can be read to the memory again, and then recover to the parameter just
when the power-on;
Write the parameter in the memory to the EEPROM backup area. This is for preventing that user
modifies the parameter incorrectly and can return to the original parameter. User should be backup
the parameter firstly after debugging the motor’s capacity.
Read the parameter in the EEPROM backup area to the memory. This parameter value should
be written to operation; otherwise, it will still the original parameter value after the power is turned on
again.
It means that the default value of one motor’s relative parameter is read to the memory, and the
write to the EEPROM parameter area; the default parameter will be used next time when the power is
turned on again. (Refer to the Section 4.4 Parameter Setting)
The overall parameters of the servo drive unit are recovered to the factory initialization state.
Notice! The operation is protected by special password, user can not operate freely!
53
GR-L
L Series Bus AC
A Servo Driive Unit Use
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¾ Pa
arameter sa
aving operatiion illustratio
on
Power on
n
Press quintu
uple Press twic
ce
Press twice
Modification
Data is modif ied, 0-
al.
bit norma
3 seconds
Dot flashe es, the Data modification affirms,0-
modification b
bit is at 0. bit point OFF.
54
Chapter Five Operation
To operate in the menu, set the JOG velocity value of the PA124, and then
perform the CCW or CW operation by ‘ or ’ separately.
z PA4=21: GSKLink bus control method
The drive unit is carried out the real-time transmission of the command control and
feedback data to simplify the connection by GSKLink bus and CNC, avoid the transmission
distortion when using the analog and pulse signals; Also, it supports the real-time monitoring,
parameter administration and process command treatment of the servo drive unit for the
CNC.
Usually, there are four steps for operating a new servo drive unit as follows:
Mainly, the previous three steps are described in this chapter, so that user can operate the servo
drive equipment faster.
When function debugging is performed based upon the user’s different requirements, refer to the
Function Debugging in the Chapter Six.
z It is suggest that user firstly perform the Manual or JOG operation without connecting
the loading when using the servo drive unit at the first time. Ensure that the servo
drive unit and motor can be normally operated after transporting, vibrating or
installing.
z Connect the CNC system after confirming the drive equipment can be normally
operated based upon disconnecting the loading; user can execut the debugging and
operation of the velocity or position method according to their actual requirements.
z The loading operation can be connected and performed after the dubugging, such as
the signal connection, parameter setting and motor operation, are normally performed.
55
GR-L
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A Servo Driive Unit Use
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Inspection
n item Inspectiion method
Secondly, switch on
o the power after the co
onnection is
s normal. The power-on time sequence is as
follows:
ON
Cont rol board po
ower
OFF
ON
Main circuit pow er
OFF
o unit alarm
Servo With
signal
Whith
hout
Servoo unit interna
al ON
readyy signal
OFF
Instru
uction controol unit ON
outpuut enabling ssignal
OFF
When th
he user operates the se
ervo drive un
nit at the firstt time, call oout the monitoring
window of the moto
or’s current a
after the pow
wer is turned
d on firstly. T
The dimension of
the motor’s current from the rea
al-time monitoring is performed afteer the motor is
Notice
e
d; if it exceed
enabled ds the rated current of the motor, it will be immeediately disa
abled.
Check the
t paramete
er setting bo
oth the wiring and servo
o drive unit; ootherwise, the
motor may
m be dama
aged.
56
Chapter Five Operation
After the servo drive unit is power on, normally, it will display . If the servo drive
unit fault occurs, the alarm code may display. Refer to the Chapter Eight Abnormality
and Troubleshooting to solve it after an alarm code occurs.
Internal enabling
PA118 0~1 0 P,S
The operation steps of the Manual operation (PA4=9) are shown below:
4. Set PA118=1, Internal enabling (Confirm that the motor axis rotation
is without hazard before enabling.)
(If you want to cancel the internal enabling, set PA118=0)
5. Enter the Manual operation menu according to the left figure
(Regardless of the previous parameter settings).
57
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If the abno
ormal case, such
s as vibrration or nois
sy generates on motor iin the Manual
operation mode;
m it is necessary to
o debug the velocity
v loop
p parameterrs PA15, PA
A16 and
PA18 etc. Refer to the Section 6.1
1 for the deb
bugging method.
5.3 JO
OG Ope
eration
Affter the servvo drive unit is power on
n, normally, it will displa
ay . If the servo drive
unit fa
ault occurs, the alarm
m code may display. Refer to the Chaptter Eight
oting) to solvve it after an
(Abnorrmality and Troubleshoo n alarm code
e occurs.
ssary
Neces Parameter
P Initializaation
Meaning U
Unit Appllication
param
meter range valuee
Working method
W
PA
A4 9~25 21 P,
P S
selection
PA1
124 JOG
G operation speed r//min 0~12000
0 300 S
PA1
118 In
nternal enab
bling 0~1 0 P,
P S
1. The
e appears as soon as the servo ddrive unit is
s turned
on, wh
hich is the m
motor operation velocity monitoring w
window.
2. Che
eck whetherr the PA1 is the correspondence witth the motorr (Refer
to the Appendix A
A); it may skip this step iff PA1 is corrrect; otherwise, call
he default parameter (Refer to the Sectionn 4.4 for details)
out th
corres
sponding to tthe servo motor
m in the servo
s drive uunit.
3. Set PA4=10, se
elect the JOG operation
n method
Set PA124=50
00, set the JO
OG velocity is 500 r/minn.
4. Set PA118=1, Internal ena
abling (Conffirm that the motor axis rotation
hout hazard before enab
is with bling.)
(S
Set PA118=
=0, the internal enabling
g cancels)
5. En
nter the JO
OG operation menu according to the leftt figure
(Rega
ardless of the
e previous parameter
p se
ettings).
6. Hold , mottor operates
s based upo
on the veloccity 500r/min
n set by
PA1
124.
Ho
old the , the moto
or operates reversely based on the set
velocitty by PA124
4.
Mo
otor stops affter releasing
g the button till to hold aat the zero velocity.
v
58
Cha pter Five Operation
During JO
OG operation, displays on the monitoring winndow, then
ows by OK button,
sho b which
h means the
e servo drive hout enablingg signal, set the PA118
e unit is with 8
as 1; if the ap
ppears on th
he monitorin
ng window, then displayys by OK
K
buttton, which means
m the working
w meth
hod setting of
o the servo drive unit iss incorrect, then set the
e
PA4
4 as 10.
If the abnormal
a ca
ase, such a
as vibration
n or noisy generates
g oon motor in
n the JOG
operatio
on mode; it is
i necessaryy to debug the
t velocity loop parameeters PA15, PA16 and
PA18 ettc. Refer to the Section 6.1 for the debugging
d method.
m
5.4 G
GSK-Link Bus Co
ontrol Op
peration
GR
R-L series se
ervo drive unit
u is conne
ected the CN4
C and CN
N5 interfacees with the GSKLink off
8T□ (□: A, B, Ds and D)
GSK988 D series, w
which carries
s out the hig
gh-speed reeal-time com
mmunication
n
with the CNC system
m. The CNC
C system the
en can be re
ealized by GSK-Link buss as follows:
z Param
meter admin
nistration
In the above-m
mentioned in
nterface, entter the “Systtem>GSKL
Link>Servo >Servo con
nfiguration -
some one axis” to recover the
e motor’s de
efault param
meter opera
ation after thhe value of the PA1 iss
59
GR-L
L Series Bus AC
A Servo Driive Unit Use
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altered.
z State mo
onitoring an
nd servo rig
gidity adjus
stment
In the G
GSK988 TA
A series interrface, perforrm the “Syste
em>GSKLink>Servo>
>Servo adju
ustment -
some one a
axis” in turn; And then th
he states succh as the real-time monitoring comm
mand velocity, motor
velocity, en
ncoder value
e( ), servo current, serrvo temperature, servo DC bus voltage etc.
can be perfformed. Sim
multaneously o the 1st servo position loop, the 1st
y, each gain parameter of s
velocity
loop can be
e debugged to realize th
he optimum operation sttate for the motor.
m
z I/O inform
mation exchange and state monitoring
In the GSK988TA
A interface, perform the
e “System> >Servo>Serrvo I/O” in turn; the
>GSKLink>
60
Cha pter Five Operation
z Real-ttime contro
ol
The
e CNC syste
em and the
e I/O informa
ation of the
e servo drive
e unit are eexchanged by
b bus, too;;
therefore
e, simplify the trouble of
o the comp licate contro
ol cable con
nnection. Usser does nott care aboutt
these prroblems when they are
e operate the
e CNC systtem, and the
erefore eachh function command
c off
CNC ma
achine doess not change
e.
61
GR-L
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GR se
ervo drive un
nit should be
e correctly sset the follow
wing parameters, whichh only can be
b set up
the Etherne
et communiccation with 988T
9 □, as foollows:
Relevant Defaault
Name Unit Para. ran
nge Application
para. vallue
Controll method selec
ction 9~25
5 21 P,
P S
PA4
PA4=21
1: GSKLink co
ommunication function
Servo drive
d unit slave
e machine
PA156 1~20
0 1 P,
P S
numberr
62
Chapter Five Operation
Usually, more than one servo drive unit is set up the bus communication with the CNC
system, set the corresponding servo salve machine number to CNC system; confirm that CNC is
uniquely controlled to some one servo drive unit; and consequently, the servo drive unit
connected with the same CNC system can not set the repeated servo slave number.
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GR-L
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64
Chapter Six Function Debugging
The following figure is the servo drive unit performance parameter debugging. User
should appropriately debug the partial parameter based upon the following figure
according to the different motor or loading to achieve the optimum working state of
the motor.
The characters and debugging methods of the parameter will be described as follows:
¾ PA15 (PA45 shares the same debugging method with the PA48) velocity loop proportional
gain, the recommended debugging range is 50~600;
65
GR-L
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In
ncrease the setting value
Ad
dvantage: Accelerate the oversh oot, overrun and adjustment. Thee more the
e motor’s
ovverrun decre
eases, the more
m the rigid
d strengthen
ns.
Sh
hortage: It is easy to
o cause the
e vibration of
o motor its
self and thee resonance of the
mechanical equipment, as
a well the no
oisy from the machine vibration.
v
ecrease the
De e setting va
alue
Ad
dvantage: Decrease
D th
he impacting
g of the mechanical equipment whe n the loadin
ng inertial
is larger.
hortage: Th
Sh he overrun velocity
v is i ncreased when
w the res
solution of tthe PA15 is smaller,
wh
hich is easyy to cause th
he shimmy o
of the mecha
anical equipment, and ggenerate the
e low and
de
eep noise, and
a it is also slow the exxcitation of th
he loading and
a adjustmeent.
Ad
djustment skill
s
In the default parameter, it can be a
altered 50 ea
ach time to confirm the approximatte range,
nd then sligh
an htly debug itt.
¾ PA
A16 (PA46 shares the
e same deb
bugging metthod with th
he PA49) ve
velocity loop
p integral
co
oefficient, the recommen
nded debug ging range is
i 1~3000.
66
Chapter Six Function Debugging
¾ PA19 position loop proportional gain (it is same to the PA23 debugging method), the
recommended debugging range is 20~100.
Summary: The proportional gain and integral coefficient of the velocity loop can be adjusted with
the same proportion based upon the concrete servo motor and loading. Generally, the bigger the
loading inertial is, the less the setting value is. The two parameters should be set bigger as much as
possible on the condition that there is no vibration on the system.
The characters and debugging methods of the parameter will be described as follows:
¾ PA15 (PA45 shares a same debugging method with the PA48) velocity loop proportional
gain; the recommended debugging range is 500~2000.
67
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A Servo Driive Unit Use
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In
ncrease the setting value
Ad
dvantage: Accelerate the oversh oot, overrun and adjustment. Thee more the
e motor’s
ovverrun decre
eases, the more
m the rigid
d strengthen
ns.
Sh
hortage: It is easy to cause
c the vvibration of motor
m itself and the meechanical eq
quipment
re
esonance, ass well the no
oisy from the
e mechanica
al vibration.
De
ecrease the
e setting va
alue
Ad
dvantage: When the loading inerrtial is bigger which is reduced thhe impactin
ng to the
mechanical equipment.
hortage: Th
Sh he overrun velocity
v is i ncreased when
w the res
solution of tthe PA15 is smaller,
wh
hich is easyy to cause th
he shimmy o
of the mecha
anical equipment, and ggenerate the
e low and
de
eep noise, and
a it is also slow the exxcitation of th
he loading and
a adjustmeent.
Ad
djustment skill
s
In the default parameter, it can be alltered 100 each
e time to confirm thee approximatte range,
nd then sligh
an htly debug itt.
¾ PA
A16 (PA46 shares the
e same deb
bugging metthod with th
he PA49) ve
velocity loop
p integral
co
oefficient, the recommen
nded debug ging range is
i 1~1000.
68
Chapter Six Function Debugging
Shortage: The setting value is ultra-small, the wave velocity is then enlarged, and even
vibration issues.
Adjustment skill
In the default parameter, it can be altered 50 each time to confirm the approximate range,
and then slightly debug it.
¾ PA19 position loop proportional gain (It is same to the PA23 debugging method); the
recommended debugging rage is 20~100.
Summary: The proportional gain and integral coefficient of the velocity loop can be adjusted with
the same proportion based upon the concrete servo motor and loading. Generally, the bigger the
loading inertial is, the less the setting value is. The two parameters should be set bigger as much as
possible on the condition that there is no vibration on the system.
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z Th
he orientation applicattion of the v
velocity/position shiftiing
The sp
pindle shou y orientated when the Cs axis is performed the velocity
uld be firstly y/position
shifting; in tthis case, th
he rigidity bo
oth the moto
or’s and gene
eral-purpose
e velocity coontrol are co
onsistent.
The spindle
e after orienttation is eas
sily caused th
he swing wh
hen the spindle inertial iss bigger or itts driving
machinery is with bigger interval. In this mom ent, it is nec
cessary to descend
d thee rigidity of th
he motor
and, especcially, the inttegral adjusttment of the
e velocity loo
op so that th
he motor caan be fast an
nd stably
clamped att the reference position.
Perform
m the M14 when
w the ap
pplication vellocity/positio
on is shifted, then start tthe parameter PA48,
PA49 and P
PA23; the weaker
w servo
o motor rigid
dity then can
n be set.
z Th
he applicatiion of the rigid tapping
g
In the machine tool machining, the rigid tapping belongs to the thread macchining under at the
position clo
osed-loop; it should has the high rig idity with the or, and with the fast res
e servo moto sponse to
and, as well reduce the
the comma e following-e
error as mu
uch as poss
sible. And thherefore, th
he higher
proportiona
al gain of the servo drive unit ve
elocity loop should be set when the rigid ta
apping is
performed. Generally, the elocity shou ld be less th
t motor ve han the 2000
0r/min in rigiid tapping be
ecause it
is easy cau
use vibration when the high rigidityy motor is performed
p high speed. The commo
on motor
operation vvelocity shou
uld be highe
er instead off the rigidity of the servo
o motor for tthe general--purpose
machining of the spindle. And therefore, the
e general-pu
urpose spind
dle machini ng needs the lower
velocity loo
op gain comp
pared with the rigid tapp
ping.
z Th
he applicatiion of the orientation
o ffunction
70
Chapter Six Function Debugging
The M51 is performed when the orientation function is applied, then uses the PA48, PA49 and
PA23; the weaker servo motor rigidity then can be set.
Relevant Initialization
Description Unit Para. range Application
para. value
Position pulse command
PA29 1~32767 1 P
multiple coefficient
Position pulse command
PA30 frequency-division 1~32767 1 P
coefficient
The calculation of the position electric gear ratio is as follows:
That is,
1
G: ≤ G ≤ 50
Electric gear ratio, it is recommended as 50
C: Motor encoder resolution; (Note: Incremental encoder numerator is 4C, the absolute
one is C)
L: : Leading screw guide (mm);
ZM: The gear number at the end of the leading screw (It is suitable for the decelerator);
ZD: The gear number at the end of the motor;
δ: The least output command unit of the system (mm/pulse);
I: Command shifting (mm);
S: Actual shifting (mm)
CR: Instruction control unit command multiple coefficient;
CD: Instruction control unit command frequency-division coefficient.
[For example]: The system is GSK988T□ for the machine tool. The motor is directly connected
with the X axis leading screw; its guiding is 6mm; the encoder of the motor is 17-bit
absolute type; calculate the electric gear ratio of the servo drive unit regardless of the
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command
d multiple fre
equency and
d frequency
y-division coefficient.
Solutio
on: Motor directly
d con
nnects with the X axis,, then ZM : ZD=1; G enerally, S = I, the
command shifting equals
e to the
e actual one
e; as well th
he least outpput comman
nd unit in
0.0001
the diam amming δ=
meter progra = mm
m/pulse an
nd when G
GSK988T□ system
s is
2
selected
d the 0.1μ machining
m an be substituted into thhe following format:
acccuracy, it ca
0.00001
δ= mm/pullse,substittute the form
mula:
2
PPA29 C ZM δ CDD C 217 2048
G= = S= δ= ×0..00005=
PA30 L ZD I CRR L 6 1875
Then, the
e parameterr PA29 is sett to 2048, PA30 is set to
o 1875.
6.3 Shift of Mo
otor Rota
ation Dire
ection
Sttandard settting
1. When the overall
o param
meters of the
e servo driv
ve unit are se
et as Initializzation values;
2. The phase
e relationships between
n the motor encoder in
nput signal A and B arre shown
below:
Phase A
Phase B
In that case, the re
elationships between th
he command
d and motor rotation direection are co
onsistent
with the “Sttandard settting” for the speed meth
hod or positio
on method.
Re
everse mod
de
Servo drive unit ca
an be shown
n the reverse
e rotation “R de” of the rottation direction of the
Reverse Mod
servo moto
or on the con
ndition that the
t servo mo
otor wiring does
d not alte
er.
1. Position method
m
Relevantt Parameterr Initializaation
Descriptio
on Unit Application
para. range valuee
Position command d direction
reverse 0~1 0 P
PA28 PA28=0: Maintain the origin coommand dirrection;
PA28=1: Inputted the pulse co ommand rev
verse.
72
Chapter Six Function Debugging
CCW
command
LED displays that the motor speed is positive LED displays that the motor speed is negative.
(PA34=0). (PA34=0).
Explanation: The output of the PAO and PBP are related with the PA34, and consequently,
set the PA34=0, the above-mentioned relationship is indicated the function of the PA28
parameter.
2. Velocity method
Relevant Parameter Initialization
Description Unit Application
para. range value
The motor rotation
direction is reversed when
0~1 0 S
velocity command is
enabled.
PA51
PA51 = 0, velocity command is positive, motor CCW; velocity command is
negative, motor CW.
PA51=1, velocity command is positive, motor CW; velocity command is negative,
motor CCW.
CCW
command LED displays that the motor speed is negative
(PA34=0).
CW
command
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6.5 Bra
ake Rele
ease Sign
nal Appliication
T used in the
The power--down brake is only u orktable insttead of using the
e Hold Wo
D
Deceleration
n and Enforc
cement mac hine movem
ment stop.
74
Chapter Six Function Debugging
The brake releasing signal, in the Fig. 6-2, controls the actual wiring principle of the brake motor.
The 24V in the following figure is offered by user. The brake releasing signal (HOLD) is relay NO
contact output. Its wiring is shown below:
Fig. 6-2 The typical example of the HOLD± brake releasing signal
The motors with different power are matched with different power-down brake; refer to the
following brake’s technology parameter with different motors when user selects the 24V power.
Rated Releasing
Motor flange size Power voltage 20℃ brake power
torque time (s)
80 3.2 N·m DC(0.9~1.1)24V 15W 0.037
110 4 N·m DC(0.9~1.1)24V 20W 0.037
130 12 N·m DC(0.9~1.1)24V 30W 0.042
175 (motor rated torque
23 N·m DC(0.9~1.1)24V 40W 0.135
12~22 N·m)
175 (motor rated torque
46 N·m DC(0.9~1.1)24V 50W 0.135
30~38 N·m)
② Switch on the power after confirming the correct connection, then set the necessary
parameter. Consider the time sequence relationship of the HOLD signal when the machinery or
worktable slightly moves under the gravity. The time adjustment can be performed with the
related parameter of the brake movement, as follows:
Case 1: The power of the servo drive unit is suddenly turned off in the static state of the
motor.
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SON OFF F,
Alarm occur, ON OFF
Power offf
HOLD release
outpu
ut ON OFF
Servo OF
FF, PA148
Motor po
ower-
Motor
Serrvo lock pow
wer -down
down
ervo lock
Se
de
elay time
Genera
ally, if HOL
LD is cut offf, simultane
eously, the servo drive
e unit is tu rned off. When
W the
machinery or worktable slightly moves under the gravity;; adjust the PA148 to ddelay the servo drive
unit OFF an
nd then avoid the slight movement.
SON OFF ;
Alarm
m occur; ON OFF
F
Poweer off.
Actua l motor
operration
sp eed
PAA149
Settin g speed
H OLD ON OFF
relea
ase OFF
PA1
147
PA1
148
Servo
o lock Motor power-dow
wn
76
Chapter Six Function Debugging
The servo drive unit can not be suddenly braked during moving with high velocity;
otherwise, it may damage the brake; it is necessary to cut off the HOLD brake releasing
signal at the appropriate time. The motor can be firstly decelerated and then braked by
adjusting the PA147 and PA149. It is recommended that the PA149 is set to 30r/min.
The setting value of the PA147 should be performed based upon the actual mechanical
operation.
Note: When the PA57 and PA58 are set as ultra-small, the actual acceleration/deceleration time is
restricted by the servo drive unit top acceleration/deceleration capability. Failure to restriction
may generate during the brake; on the contrary, the overall deceleration time may exceed the
setting one.
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6.7 Sp
pindle Cla
amping Interlock
I king Sign
nal
At pressent, partial turning machines are e
equipped wiith the mech
hanical clam
mping device
es on the
spindle for carrying outt the drilling, tapping, ettc. at the ex e workpiece.. The spindle can be
xcircle of the
locked by m
machinery to
o ensure tha
at of the acccuracy and stability of the
t machininng. In orderr to solve
the conflictss between th
he clamping
g force of the al clamping equipment aand the torque of the
e mechanica
spindle mottor; when th
he CNC system control m
machinery clamping
c clamps the spinndle, simulta
aneously,
control the servo drive to reduce th
he torque of the motor. As
A for the GS
S series spinndle servo drive
d unit,
the function
n for decrea
asing the mo
otor torque can be carrried out by controlling
c t he spindle clamping
c
interlocking
g signal (BREF).
Explan
nation: The
e spindle cla
amping inte rlocking signal (BREF) is specifiedd by commu
unication
agreement.
Relev
vant Parameter
P Initializatio
on
Descriptio
on Unit cation
Applic
parra. range value
Genera
ally, PA150 is set to 10
00. This dela
ay time is mainly
m confirrmed that thhe spindle is
s already
clamped ab
bsolutely by mechanical equipmentt, the motor’s n be reducedd accordingly; in this
s torque can
case, the spindle’s possition will nott offset durin
ng clamping.
The tim
me-sequenccy of the CNC
C controllab
ble spindle clamping
c is shown
s below
w:
Clampin
ng spindle sig
gnal
OFF
F ON
(CNC→
→Mechanica al
clampi ng equipmennt)
N
Spindle
e motor torque
e
0
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Chapter Six Function Debugging
In the actual orientation, the orientation error is ±2θ due to the mechanical driving error.
In the orientation application, the orientation accuracy, also, can be expressed by the workpiece
arc length or the string length of the arc. For example, turning machine, the orientation drilling is
performed at the excircle of the round workpiece; milling machine, the machining center is performed
the tool-setting with the spindle. In this case, the orientation accuracy is related with not only the
motor (or spindle), but also the diameter of the orientation circle; refer to the following formulae:
Formula 2――
Formula 3――
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Th
he orientatio
on accuracy
y of spindle servo drive unit can be
e exactly seet to the ±δ1 or ±δ2
based upo
on the formu
ulae 2 and 3.
3
For ex
xample:
The drilling is perfo
ormed at the
e excircle ro
ound workpie
ece with 200
0mm
diameter, tthe orientatio
on error of th
he drilling sh
hould be les
ss than 50μm
m,
calculate h
how many re
esolutions off the encode
er can be req
quired?
The arc length calcculation can
n be perform
med accordin
ng to our
Then: C ≥ 6280
And th
herefore, to guarantee
g the error of tthe drilling position
p is le
ess than or eequals to th
he 50μm,
the selected encoder re
esolution sh
hould be mo re than or equals to 628
80.
1. The
e motor encoder (inpu
ut by CN2)) is regarde
ed as the orientation
o position fe
eedback
input; the operation schedu
ule for orien
ntation is as
s follows:
② The moto
or shaft revolves one ccircle at leas
st; the servo
o drive unit displays the
e correct
position after
a it detec
cts the Z pu
ulse signal of
o the motorr encoder, thhen the valu
ue of the
T
The motor ro
otates one circle,
c which can be revo
olved the sha
aft not only bby hand but also by
③ Ensure th
he spindle servo
s drive u
unit enabling
g is cut off. The
T motor axxis or the co
onnected
spindle are
a slowly adjusted
a to the preset orientation point, then record the position
displayed
d by , write it to the PA10
03; as well, record
r the pposition disp
played by
, write it to
o the PA104
4, and then, save it, the
e two param
meter values
s are the
80
Chapter Six Function Debugging
orientation position 1.
④ CNC system performs M51 (Orientation start). System delivers the enabling (SON) to
servo drive unit by GSKlink bus, and then the orientation starts (OSTA) the commands;
firstly, the motor rotates based upon the orientation velocity set by PA99 till find the
orientation point position, and then it immediately holds on the orientation position;
simultaneously, the servo drive unit sends the orientation completion signal (COIN) to
the CNC system.
⑤ The operation such as the tool-change can be carried out after the CNC system
accepts the COIN; the orientation start signal (OSTA) during the tool-change should
always ON. Other operations can be performed only when the signal should be
cancelled after the operation is performed.
1. To guarantee the position accuracy of the orientation operation, the motor encoder is
regarded as the feedback signal of the orientation position, it is only suitable for the 1:1
driving ratio occasion between the motor shaft and machine spindle;
2. When the machine is not performed the driving ration 1:1 between the motor shaft and
machine spindle, then the 2nd position encoder of the driving ration 1:1 should be
installed at the side of the machine spindle; so that the encoder feedback returns the
unique Z pulse signal after the spindle rotates one circle.
2. The 2nd position input signal (inputted from CN3) is regarded as the operation schedule
of the orientation position feedback input, which is similar with the above-mentioned
operations; the rest of steps are identical other than the front of three. The front 3 steps
are shown below:
① Call out the monitoring menu , then display the by , after the
power is turned on. The symbol “E” means that the spindle is at the undefined
orientation position, and its value can not be regarded as the reference value of the
orientation position.
② The servo drive unit may automatically search the correct position of the 2nd position
encoder when the spindle rotates one circle at least. becomes
after the correct position is searched, which means the current encoder position is
correct.
③ Ensure that the servo drive unit enabling is already cut off, the spindle is then slowly
adjusted to the orientation point, and then record the position displayed from ,
lastly write to the PA103 to save it; in this case, this parameter value is treated as the
orientation position 1.
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If the spind
dle is alway
ys rotates in
nstead of ins
specting the
e Z pulse whhen it orienttates so
that the orrientation is unsuccesssful. That is,, the 2nd po
osition encodder SCA an
nd SCB
pulses possition are reversed. In t his case, alter the value of the PA
A101 to save
e it, and
then the orrientation ca
an be perform
med again after
a the pow
wer is turnedd on.
The tim
me sequenc
ce of the whole orienta
ation is as follows:
S
Spindle orien
ntation time--sequence A (The moto
or is on the movement
m sstate.)
Drive
e enabling (SON)
CCWW/CW (SSFR/SRV)
Rota
ation start
Orien
ntation start
( OSTA)
signa
al Operation Operatiion
speed speedd
Orientation speed
eed(n)
Spe 0Speed
0
The ccompletion of
( COIN)
orien
ntation t≥0.5s
S
Spindle orien
ntation time--sequence B (The moto
or is on the free or null vvelocity state
e.)
Drive
e enabling( SSON)
Orientation
( OSSTA)
startt signal
Orien
ntation speed
d
Spee
S
Speed(n ) 0
d
The coompletion
)
of orientation( COOIN
t ≥0.5s
Relevant Initializatii
Description Unit Param
meter range Applicatio
on
para. on value
82
Chapter Six Function Debugging
Hence, the spindle swings during orientation, decrease the values of the PA48, PA49 PA23 according to the proportion
to remove the swing.
PA96=10: 23 Bits magnetic-resistance encoder signal; PA96=27: ENDAT2.2 agreement, 3600 linear
PA96=11: Null encoder in IGS, A384 gear; magnetic grid encoder signal;
PA96=12: Null encoder in IGS, A512 gear PA96=28: ENDAT2.2 agreement, 900 linear
※PA96 PA96=13: BISS agreement,17 Bits single-coil absolute magnetic grid encoder signal;
encoder signal; PA96=29: ENDAT2.2 agreement, 600 linear
PA96=14: BISS agreement,1217 multi-coil absolute
magnetic grid encoder signal;
encoder signal;
PA96=15: BISS agreement,19 Bits single-coil absolute PA96=30: ENDAT2.2 agreement, 256 linear
encoder signal; magnetic grid encoder signal;
PA96 = 16: BISS agreement , 1219 multi-coil absolute PA96=37: 25Bit absolute single-core encoder.
encoder signal;;
PA96=21: ENDAT2.2 agreement,512 resolution magnetic
grating encoder signal;
PA96=22: ENDAT2.2 agreement,1024 resolution
magnetic grating encoder signal;
PA96 = 23: ENDAT2.2 agreement , 1200 resolution
magnetic grating encoder signal;
Position feedback input signal selection
0~2 0/1 P/S
PA97=1, the motor encoder signal is regarded as the position feedback input signal;
※PA97
PA97=0, the 2nd position input signal is treated as the position feedback input signal. In this case, the CN3
does not connect the 2nd position encoder feedback signal, the Er-24 fault on servo drive unit may occur.
The 2nd position encoder resolution
10~30000 1024 P/S
PA98
It is enabled when set the 2nd position encoder resolution and match with the incremental encoder.
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Relevant Param
meter Iniitializati
Description Unit Ap
pplication
para. rang
ge on
n value
O
Orientation velocity r/min 10~1000 100 S
pulse Z.
The selectio
on of the orien
ntation directio
on 0~2 0 S
Similarly, th
he orientation velocity
v of the
e motor is alon
ng with CW wh
hen it is rotateed to start in CW.
PA100 PA100=1, the motors are
a orientated
d along with the
t CCW orie
entation veloccity no matterr how the
The 2nd po
osition feedbac
ck input signa l
0~1 0 P/S
reverse
※PA101
PA101=0: Maintain the original
o e relationships of the 2nd pos
phase sition input siggnal SCA, SCB
B pulses.
The positio
on window durring orientation
n Pulse 0~100 2 S
The se
ervo drive unit enters the possition loop con
ntrol; the moto
or shaft (or thee spindle) sea
arches and
dwells at th
he reference point based u
upon the orie
entation velocity after the vvelocity/positio
on shifting
starts. The motor may slightly tremble at the distant of the stop be
ecause the possition-loop is performed
p
closed-loop
p adjustment for
f the offset a
angle of the motor
m shaft. And
A therefore,, the orientatio
on can be
executed when
w the offset of the motorr tremble is wiithin the orientation window
w, and the PSIO shifting
PA102
If the setting
s value is smaller, PS
SIO shifting completion
c sig
gnal output m
may instable due
d to the
PA103 Lower fo
or the orientation position 0~99
999 0 S
Higher fo
or the orientattion position ×10000 0~30000 0 S
PA104 Set 4 orienttation position
ns, if the nume
erical of the orientation
o pos
sition does nott exceed the number
n of
84
Chapter Six Function Debugging
orientation position based upon the orientation of the motor encoder signal is set by DP-APO, and the
higher orientation position is set by the DP-APO. The lower orientation position based upon the
orientation of the 2nd position encoder signal is set by DP-SPO, and the higher orientation position is
Explanation: After the parameter with “※” in front of the parameter number is modified, it can be
enabled after saving when the power is turned on again.
Velocity/position shifting function: The servo drive unit is the velocity control method. The
servo equipment performs the orientation function after CNC system executes the M114. Servo
motor orientates to the reference point, and then the system is performed the position control to the
servo drive unit. The system performs M15, that is, the position method shifts to the velocity one.
The shifting process of the velocity/position is consistent with the orientation function, the same
as the debugging method and relative parameter. The only different that the reference point between
the orientation position of its function and the velocity/position shifting are set by different reference
points, as well as the signal of the start velocity/position shifting is different.
CNC system The system delivers SON, PST1 input command to the servo
performs the M14 drive unit by GSKlink bus of which this command can be
command
monitored in dl-in. (Refer to the Section 3.3.4 for details)
Step 1 It requires that the servo
drive unit shifts to the
position method from the
velocity one.
Key points:
1. PA88 exactly stops at the reference point (PA90+PA91) after it set to velocity/position shifting
by default. Set PA88=1, it immediately stops after shifting the velocity/position regardless of
the reference point.
2. dl-in is the I/O information in the communication, debugger can verify the PLC signal of CNC
based upon these information.
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Relevant Param
meter Iniitializati
Description Unit Ap
pplication
para. rang
ge onn value
Velocity possition shifting method
selection 0~
~1 0 P/S
0: Exactly stop
s at the reeference pointt position after shifting to th
he position meethod from th he velocity
PA88 method (PA A90+PA91);
1: It immed diately stops after shifting to the positiion method frrom the veloccity method instead
i of
searching th he reference point.
p
Position vellocity shifting method
m
selection 0~
~1 0 P/S
PA89 0: Shift to th
he velocity meethod after perrforming the position comma and;
1: The syste em immediate ely shifts to the
e velocity meth
hod after retre
eat from the PS STI signal.
Lower for th he velocity/possition method
PA90 positioning 0~99999 0 P
Higher for thhe velocity/poosition method
positioning 0~30000 0 P
The position n parameter ofo the referencce point in velo
ocity/position shifting.
s Whenn the encoder resolution
PA91 is less than or equals to 2500, PA90 ssets the refere ence point position. When thhe encoder resolution is
more than 2500,
2 PA90 se ets the lower 4-digit of the reference poinnt position, annd PA91 sets the higher
5-digit of the
e reference po oint position.
S
Servo drive unit 1. The spin
ndle firstly rotates
r base
ed upon thee setting velocity of
p
performs sh
hifting as the PA99 in
n the velocity mode;
lo
ong as it recceives the 2. The servvo drive unit will exactly stop based upon the reference
S
SON, PST
TI input 91 once it inspects the ppulse Z.
point set byy PA90+PA9
Step 2
ccommands.
3. Servo d
drive unit se
ends PSTO shifting coompletion sig
gnal by
GSKlink bu
us after the motor exac
ctly stops, thhe velocity/position
shifting is th
hen perform
med.
oints:
Key po
1. PA9
99 is set to the absolutte value. PA
A100 can be
e set if the direction
d of the motor’s
s velocity
sho
ould be chan
nged.
3. Velo
ocity/position
n shifting pro e desired pulse Z for the
ocedure, the e orientation is derived frrom CN2
or C
CN3 which iss determined by PA97.
e 2nd position
4. The n encoder is
s with the 1 : 1 driving of
o the spindle should bee installed when
w the
drivving ration between spin
ndle and mo tor shaft is not
n 1:1.
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Chapter Six Function Debugging
CNC system 1. System performs M15, that is, it retracts the PSTI signal; the
performs the M15 servo drive unit returns to the velocity method along with the
command disappearance of the PSTO signal.
Step 3 The servo drive unit 2. If the system is only retracted the SON instead of retreating
should be shifted to from the PSTI, the motor is on the free state. The servo motor still
velocity mode from the
searches the reference point to orientate again when SON signal
position mode.
is enabled, and then enter the position method.
The following figure is the velocity/position shifting time-sequence. When the SON and PSTI are
ON, the servo drive unit shifts to the orientation function (the reference point is the orientation position
from the setting of the PA90+PA91). Refer to the concrete shifting process:
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Chapter Seven Parameter
1. The parameter with “※” in front of the parameter number should be registered after
the parameter numerical value is altered. It only can be enabled after the power is
turned on again. The factory value of parameter followed with the “★” may differ
depending on different adapted motors.
2. In the column of the adapted motor, “T” is suitable for synchronous servo motor; “Y” is
appropriate for asynchronous one.
3. When PA2=0, “T” related parameter adjustment is enabled; when PA2=1, “Y” related
parameter adjustment is enabled.
4. Never attempt to modify the PA4 when GSKLink communication connection is
successful or PA118=1.
(Synchron
ous/async
Initializati
hronous)
on value
Suitable
motor
Setting
Para. No. Meaning Unit Reference
range
Parameter password
PA 0 0~9999 315
modification
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×100
PA32 Position out-o
of-tolerance ra
ange 0~
~30000 400
Pulse
Position feeddback output
※PA34 0~1 0 3.3.6
reverse
Position feeddback output
PA37 1024~
~30000 20000 Pulse 3.3.6
resolution
The 2nd propo ortional gain of
o the
★PA45 0~3000
10 200/400 Hz
velocity loop
T, Y 6.1
The 2nd integ
gral time consttant
★PA46 1
1~3000 100
of the velocity loop
(Synchron
ous/async
Initializati
hronous)
on value
Suitable
motor
Para. No. M
Meaning Settting range Unit Reference
90
Chapter Seven Parameter
(Synchron
ous/async
Initializati
hronous)
on value
Suitable
motor
Para. No. Meaning Setting range Unit Reference
Initializati
on value
hronous
Setting Application
Para. No. Meaning Unit
range method
PA0 When PA0=315, the parameters can be modified other than PA1 and PA2.
When PA0=385, alter PA1, call the corresponding parameter for its motor type and motor type.
91
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Correctly sett the PA1 corresponding witth the motor ty ype code base ed upon PA2’ss motor type.
Select the co
orresponding servo motor ccode based up pon the selecttion (Appendixx A), and the feed servo
motor type code range is 1~183.
1
Set the corresponding g spindle servvo motor code e based upon the Spindle S Servo Motor Type
T Code
Comparison Table (Appen ndix B), and th he spindle serv
vo motor type code range iss 501~546.
Mootor type selec
ction 0~1 0/1 P,
P S
PA2 PA2=0: Synch hronous motor, it usually co orresponds to the feed servoo motor.
PA2=1: Asyncchronous moto or, it usually ccorresponds too the spindle servo
s motor.
Monitoring setting of initiial power-on 0~37 0 P,
P S
Initial Inittial
Para. Paara.
p
power-on Explanatiion poweer-on Explanation
Value Vaalue
monitoring monittoring
PA3=0 Motor
M velocity PA3
3=19 Termiinal input state
e
Lo
ower 5-bit of ccurrent
PA3=1 PA3
3=20 Termiinal output sta
ate
motor
m position
Higher 5-bit of ccurrent
PA3=2 PA3
3=21 (Resserved)
motor
m position
ower 5-bit of p
Lo position
PA3=3 PA3
3=22 Hardw
ware version number
n
co
ommand
Higher 5-bit of pposition
PA3=4 PA3
3=23 Softw
ware version nu
umber
co
ommand
Lo
ower 5-bit of p position The 2nd position encoder Z
PA3=5 PA3
3=24
offfset signall absolute possition low
Higher 5-bit of pposition The 2nd position encoder Z
PA3=6 PA3
3=25
offfset signall absolute possition high
Motorr encoder Z signal
PA3=7 Motor
M current PA3
3=26
absoluute position lo
ow
The correspond ding
Motorr encoder Z signal
PA3=8 ve
elocity of the a
analog PA3
3=27
absoluute position high
co
ommand
The 2nd position n encoder
※PA3
PA3=9 Velocity comma
and PA3
3=28 singlee-coil absolutte position
low
The 2nd position n encoder
Position comma and
PA3=10 3=29
PA3 singlee-coil absolutte position
ulse frequencyy
pu
high
The 2nd position n encoder
PA3=11 Torque comma
and PA3
3=30
relativve position low
w
The 2nd position n encoder
PA3=12 Motor
M torque PA3
3=31
relativve position hig
gh
The 1st position n encoder
Heat-radiator
PA3=13 PA3
3=32 singlee-coil absolutte position
te
emperature
low
The 1st position n encoder
PA3=15 DC
D bus voltage
e PA3
3=33 singlee-coil absolutte position
high
The 1st position n multi-coil
PA3=16 Alarm
A display PA3
3=34
encodder number low
Servo drive wo rking The 1st position n multi-coil
PA3=17 PA3
3=35
sttate encodder number high
Encoder feedbaack The 1st position n encoder
PA3=18 PA3
3=36
signal relativve position low
w
The reelative positioon higher for
PA3
3=37 the 1st position n absolute
encodder
92
Chapter Seven Parameter
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A Servo Driive Unit Use
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PA28=0: Maintain
M the original
o comma and direction;
PA28=1: The T inputted pulse
p comman nd direction reverse
The possition commmand pulse
e
2767
1~32 1 P
PA29 frequency-multiplication coefficient
(Refer to the
t Section 6.2 Electric ge ear ratio)
The possition commmand pulse
e
2767
1~32 1 P
PA30 frequency-d division coefficient
(Refer to the
t Section 6.2 Electric ge ear ratio)
Position out--of-tolerance ra
ange 0~3000
00 400 ×1000 pulse P
When the po osition followin
ng-error excee
eds PA32 parrameter value in the positio n mode opera
ation, the
PA32
servo drive unit
u alarm is th hen generated d due to the ou
ut-of-tolerance
e.
(Refer to the Section 8.1 for Er-4 fault e
elimination)
Position outp
put signal reve
erse 0~1 0 P,S
※PA34 PA34=0, ma
aintain the orig
ginal relationsship of the CN1 position feed
dback output ssignal;
PA34=1, the
e phase relatio
onship of the p back output sig
position feedb gnal PAO, PB
BO are reverse
ed
The pulse number of the
t position
feedback outtput 1024~30000
0 10000 P
Pulse P, S
PA37
94
Chapter Seven Parameter
★PA48 Its function is similar as PA15 during the orientation or velocity position shifting.
Generally, it is used for the spindle orientation control of the machine tool.
The 3rd integral time constant of the
1~3000 100 S
velocity loop
★PA49
Its function is similar as PA16 during the orientation or velocity position shifting.
Generally, it is used for the spindle orientation control of the machine tool.
The deceleration time sets the desired one when the motor decelerates to the zero speed from the rated
velocity; refer to the t2 in the following figure.
★PA57 The actual acceleration time of the motor = Command
velocity/rated speed x PA57;
The actual deceleration time of the motor = Command
PA61 In the velocity mode, when the actual velocity = [Command velocity × (100-PA61) %~Command
velocity × (100+PA61) %], the velocity arrival (PSR) is enabled.
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PA88=1: Wh
hen PSTI is ON
N, the motor iss immediately shifted to the position contrrol when the current
c
velocity dece
elerates to the
e zero.
When the se
ervo drive unit is shifted to th
he position control from the velocity contrrol, which firstly
PA91
searches the
e position base
ed upon the o rientation spe
eed specified by
b PA99, and tthen dwells att the one
of the referen
nce point spec
cified by PA90
0, PA91, lastly
y wait for the position
p controol (Refer to the
e Section
96
Chapter Seven Parameter
PA96=0: TTL incremental encoder signal PA96=24: ENDAT2.2 agreement, 1400 linear
PA96=3: TAMAGAWA agreement, 17Bits magnetic grid encoder;
single-coil absolute encoder signal PA96=25: ENDAT2.2 agreement, 2048 linear
PA96=4: TAMAGAWA agreement, 1617 multi-coil magnetic grid encoder;
absolute encoder signal PA96=26: ENDAT2.2 agreement, 2600 linear
PA96=8: 21Bits magnetic resistance encoder signal magnetic grid encoder;
PA96=9: 22 Bits magnetic resistance encoder PA96=27: ENDAT2.2 agreement, 3600 linear
signal magnetic grid encoder;
PA96=10: 23 Bits magnetic resistance encoder PA96=28: ENDAT2.2 agreement, 900 linear
signal
magnetic grid encoder;
PA96=11: hollow magnetic loop encoder, 1VPP PA96=29: ENDAT2.2 agreement, 600 linear
signal, 384 gear; magnetic grid encoder;
PA96 = 12 hollow magnetic loop encoder, 1VPP PA96=30: ENDAT2.2 agreement, 256 linear
signal, 512 gear; magnetic grid encoder;
PA96=13: BISS agreement, 17 Bits single-coil
PA96=37: 25Bit absolute single-core encoder.
absolute encoder signal
PA96=14: BISS agreement, 1217 multi-coil
Explanation: PA96 set to 0 by default, which
absolute encoder signal
is the standard configuration; When it is set
PA96=15: BISS agreement, 19 Bits single-coil
as other encoders, it should be explained
absolute encoder signal
PA96 = 16: BISS agreement, 1219 multi-coil as the special version.
PA100 PA100=0, the orientation velocity of the motor is CCW when it rotates to start along with CCW;
Similarly, the orientation velocity of the motor is CW when it rotates to start along with CW.
PA100=1, motors are all orientated along with the CCW velocity no matter how the operation direction
of the motor.
97
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A Servo Driive Unit Use
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PA100=2, motors
m are all orientated alo
ong with the CW
C velocity no
o matter how tthe operation direction
of the motor..
Internal enab
bling
0~1 0 P,S
Enable the motor
m by settin
ng the parame
eter of the serv
vo drive unit in
n the case of nno external SO
ON signal
PA118 input.
PA118=0: En
nable the moto
or when the e
external input signal
s SON is ON.
PA118=1: Ennable the motoor inside the sservo drive unit instead of th
he external inpput signal SON
N.
Set the JOG operation velocity
0~12000 120 rr/min S
PA124
Set (Jr) the operation
o velocity in the JOG
G mode, and the
t operation mode is seleccted by PA4.
The torque liimit of the Man
nual and
JOG operatio
on mode 0~300 100 % S
PA125
The setting value is the rated torque percentage of
o the motor. The output toorque of the motor is
restricted by this paramete
er in the Manu
ual/JOG opera
ation mode.
Spindle orien
ntation alarm time
t 0~3000
00 0
PA132 1.6mms
The alarm tim
me of the orien
ntation failure after the spindle orientation
n function starrt is set.
98
Chapter Seven Parameter
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A Servo Driive Unit Use
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Spindle clam
mping interlocking delay
time 0~32000 0 ms
PA150 After the spin
ndle is clampe
ed at the side of the mechan
nical clamping
g equipment oof the spindle, and then
reduce the delay
d time of th
he motor torqu
ue.
100
Chapter
C Eightt Abnormality & Trouble
eshooting
C
CHAPTER
R EIGHT
T ABNO
ORMALITY & TR
ROUBLE
ESHOOT
TING
¾ If the serv
vo drive uniit or the mo
otor should be disassem
mbled beca
ause of the
inspection
n or mainte
enance, it is
s better to operate it with the prrofessional
Cautio
on
personnell or contact tthe technicia
ans;
¾ When the
e servo drivve unit abn
normality oc
ccurs, the aabnormalitie
es can be
inspected or treated after the power
p is cut off for moore than 5m
min till the
E’ indicator iis turned offf, prevent th
‘CHARGE he remainingg voltage off the servo
drive unit from hurting
g the person
n.
8.1 M
Meaning and Treatment o
of Alarm or Prom
mpt Code
e
The
e motor mayy stop when
n the servo d
drive unit inspects the fault;
f simultaaneously, th
he 2-LED att
the rightt enters the
e flashing state, and the
en the alarm
m code displlays on the operationall
panel. A
Also, enter th
he menu, a
and then che
eck the curre
ent alarm coode. Refer to
o the related
d
content based upon
n the alarm code,
c and co
omprehend the fault rea
asons and trroubleshootings.
Alarm
Mean
ning Mai n reason Trou
ubleshooting
g
No.
1. Encoder feedback signal Ins
spect the mootor encoder oro its signal
abnnormality connection or PA
A1 setting erro
or
2. In the velocity mode,
Motor velocity
accceleration/decceleration time
exceeds the Ennlarge the accceleration time
e PA57 and
connstant setting is excessive small,
s so
setting va
alue the
e decelerationn time PA58
Er-1 at the velocityy overshoot value is
tha
(Refer to the
exc
cessive big.
PA54 top velocity
limit) 3. PA54 (top vvelocity limit)) setting Coorrectly set thee PA54 value based upon
value excessive small. the
e motor’s nam meplate.
4. Excessive biig position co
ommand
orrectly set thee electric gearr ratio
Co
ele
ectric gear ratio
o
1. Disconnectedd or damaged
d of the De
etect the braake resistance and its
bra
ake resistance
e. connection.
2. Do not match h the brake re esistance A. Change the resistance va alue and the
(Reesistance valu
ue excessive big);b ake resistancee matched with the power;
bra
Main circcuit DC Noote: The less the brake re esistance B. Decrease the ON-OFF F frequency
Er-2 bus voltage value is, the moore the current flowing based upon the use conditionns.
excessive
e high oveer the brake ccircuit is; it is easy to C. Increase the acceleration//deceleration
dammage the bra ake tube in th he brake tim
me based upo n the use connditions, and
circ
cuit. adjust the PA577, PA58 by velocity mode.
3. Instable
I powe
er voltage; De
etect the poweer
4. Internal
I brake
e circuit damag
ged. Ch
hange the servvo drive unit
Main circcuit DC 1. Inadequate ppower capacity input De
etect the poower capacitty and the
Er-3
bus voltage cau
using the lowe
er voltage; controllable cab inet electric pa
art
101
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A Servo Driive Unit Use
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excessive low
w 2. It oc
ccurs when th he power is tuurned
on; thhe servo drivve unit does s not Detect the main circcuit electric co
ontrol
connec ct with the norrmal voltage;
3. Fail to start the start circuit of
o the
ge the servo ddrive unit
Chang
servo drive
d unit
Position o
offset 1. Sett excessive bbig of the pos
sition Detect the setting of the electtric gear
counter exce eeds comma and electric ge
ear ratio; ration PA29/PA30
the setting value
v A. Inc
crease the sservo drive unit and
2. Looading inertiaa is biggerr or
(Refer to the motor’’s power
inadeq
quate torque.
setting range e of B. Dec
crease the loaading
the PA32) 3. Motor encoder fau ult or fail to se
et the Detect the motoor encoder and its
(PA137=0: Do encodeer resolution; conne
ection, as well the setting of the PA1
Er-4 not detect the
position
out-of-tolerannce 4. The phase seque ence U, V, W of
o the
alarm; motor is incorrect, itt may generate
e the
PA137=1: De etect Er-12 or Er-27 alarrm; (It is available ange two phasses freely
Excha
the possition for th
he AC asyncchronous sp pindle
out-of-tolerannce servo motor)
m
alarm.
Continu
ued:
Alarm
Meaning Main re ason Troubleeshooting
No.
The numericcal 5. Incorrect set the P PA98 when using
u
value of thee the 2ndd position enccoder so thatt the Detectt the setting off the PA98
position offsset feedbac ck signal is ab
bnormal;
counter excee eds 6. Exceessive small o
of position looop or
Adjust the velocity loop or posittion loop
the setting va alue velocity
y loop gain se
etting (Refer to
o the
Er-4 gain
(Refer to the PA15, PA16,
P PA19)
position
out-of-tolerannce 7. Exceessive small ssetting of pos
sition
ctly set the PA
Correc A32
inspection ran nge out-of-tolerance effecctive range
set by PA32 2)
A. Mo otor’s heat disssipation conndition is
or’s temperatu
1. Moto ure is higher than blockeed, it is betterr to unblock the heat
145℃ setting value; dissipa
ation channel.
(This temperature is restricted d by B. Mo otor’s current excessive big;
b it is
PA183;; Motor’s temp perature restric
ction better to reduce thhe motor’s loading or
Motor
of differrent types mayy inconsistentt). inspec
ct whether thee motor or serv
vo unit is
Er-5 temperature
normal.
abnormalityy
Correc
ctly connect thhe motor’s tem
mperature
1. Fail to
t correctly co
onnect the mo
otor’s
detectiion signal cabble based upo
on it User
temperature detectio on sensor
Manuaal.
2. Mootor’s tempe
erature detec
ction Contac
ct the after-sa les of our com
mpany for
sensor damaged; mainte
enance.
102
Chapter Eight Abnormality & Troubleshooting
1. Poor motor encoder signal wiring or Check the connector and signal cable
incorrect wiring; welding
Motor code 2. Too long cable of the motor encoder
Er-9 signal feedback signal feedback so that the signal Shorten the cable length (within 30m)
abnormal voltage is lower;
3. Motor encoder damaged; Change the motor or another encoder
4. Servo drive unit control board fault Change the servo drive unit
1. It appears when the power is turned
on and the servo drive unit is disabled, Change the servo drive unit if it is the
and it can not be eliminated. reason A.
A. Servo drive unit control board fault; Check and correctly connect the brake
B. Brake resistance wiring terminal is resistance if it is the reason B.
short-circuit with the grounding.
2. It appears when the power is turned Poor grounding or external interference.
on and the servo drive unit is disabled, Inspect the grounding and search the
and it can be eliminated after the interference resource and depart it or
IPM module fault
power is turned on again. perform a shielding treatment.
Er-11 inside the servo
3. It appears when the power is turned
drive unit
on and the servo drive unit is enabled,
and it can not be eliminated.
A. Motor power cable is short-circuit Change the motor cable or motor if it is the
among the U, V and W or between the reason A
U, V, W and PE. Change the servo drive unit if it is the
B. Servo drive unit IPM module reason B or C.
damaged;
C. Servo drive unit current sample
circuit OFF.
Continued:
Alarm
Meaning Main reason Troubleshooting
No.
IPM module 4. It occurs when the motor starts or If it is the reason A, recover the motor’s
failure inside the stops; the alarm of restart can be default parameter operation. (Refer to the
servo unit eliminated. Section 4.4 for details)
A. Motor’s default parameter error in It it is the reason B, increase the
Er-11
the setting of the servo unit; acceleration or deceleration time of the
B. Loading inertia is bigger; the command, and reduce the acceleration
command acceleration rate is rate of the command. Alternatively, reduce
excessive big when starts or stops. the loading inertia.
1. Motor overcurrent for long time; Reduce the loading.
Loading alarm in
2. Incorrect parameter setting, the Ajust the capacity parameter related to the
Er-12 the motor’s
motor may have vibration or motor again (Refer to the PA15, PA16,
operation
abnormality noisy; PA18 and PA19 explanations)
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3. Inco
orrect PA1 seetting causing the e PA1 again bbased upon th
Set the he motor
incorrec
ct motor enco der linear num
mber type co
ode.
Any twwo-phase of tthe AC async chronous
spindle
e motor can bee exchanged.
4. U, V,
V W wiring e
error. It is sim
milar Perma anent magnetiic synchronou us motor
betweeen power-on operation and is correctly conneccted based upon
u the
Er-27 alarm.
a factory
y cable-standaard; the brown, red and
blue cables are sepparately corressponding
to the U, V and W.
A. Red
duce the loadinng
overloading 1. Motoor overloading g operation for
f a
B. Change the biggger power for
f drive
alarm in the long tim
me, its time is llonger than Er-12.
Er-16 equipm
ment
motor’s
2. Incorrrect setting off the motor’s rated
r Correc
ctly set the d rive paramete
er based
operation
current parameter upon the motor nammeplate.
1. Exce essive high po
ower voltage input Conneect the desiredd power for se
ervo drive
for a lon
ng time. unit
Excessive lo ong 2. There is no braake resistance e or
Er-17
of the brake tiime bigger one; the en ergy can nott be
Conne
ect the correct brake resistance
release
ed immediatelyy in the brake
e so
that the
e internal DC vvoltage is raise
ed.
Excessive high
h
of the DC bus
Er-18 Brake circuit
c fault Chang
ge the servo drrive unit
vvoltage, with
hout
brake feedbacck
DC bus voltage
does not arrrive
Er-19 tto the brrake Brake circuit
c fault Chang
ge the servo drrive unit
vvalve value, with
w
brake feedbacck
EEPROM ala arm 1. Fail to
t read the da
ata in EEPROM
M for Recover the motorr’s default paarameter
inside the se
ervo servo drive
d unit wh
hen the poweer is again, refer to the Section 4.4 Default
Er-20 drive unit when turned on.
o value operation
o recoovery.
tthe power is
2. EEPROM chip or ccircuit board fa
ault Chang
ge the servo drrive unit
tturned on.
A. Cheeck the powerr input wiring, connect
Open-phase 1. One phase of the iinput power wiring
w
it again
n.
alarm of the is OFF or power ope ning-phase.
Er-21 B. Insp
pect the inputtted 3-phase po
ower.
input power R,
R S
2. Circu
uit input fault of the servo drive
d
and T Chang
ge the servo drrive unit
unit pow
wer
Encoder null
Er-22 Failure to the encode
er null Chang
ge the encoderr and then zerro again.
alarm
Currentt inspection ccircuit fault, orr the
Excessive big
Er-23 current sensor dam aged, the co ontrol Chang
ge the servo drrive unit
current error
power voltage
v fault.
1. Fail to connect the 2nd pos
sition
nd
The 2 position encode
er feedback signal, but the Modify
y PA97=1
input sig
gnal parame et to 0;
eter PA97 is se
Er-24 abnormality of 2. Spinndle encoder feedback siignal
tthe C
CN3 abnorm mality. Inspecct the wiring, w
welding and connector
c
interface milar to the Er-9
(It’s reason is sim to the 2nd position enncoder signal
alarm)
104
Chapter Eight Abnormality & Troubleshooting
Continued:
Alarm
Meaning Main reason Troubleshooting
No.
1. Fail to inspect the Z pulse signal; Inspect the feedback input signal wiring
2. The corresponding parameter
Inspect the motor type code PA1 or the
setting is improper or excessive big
relative gain parameter PA15, PA16,
gain setting due to the loading inertial
Fail to orientate PA18 and PA19
is bigger.
Er-25 the servo drive
unit 3. When orientation is performed by
Modify PA101 parameter, and then alter
the 2nd position input signal, and the
its phase-sequence into same identical;
phase-sequence between the spindle
refer to the parameter explanation of
encoder is inconsistent with the motor
PA101.
encoder signal A/B phase.
Incorrect wiring
Error in the servo drive unit main
of U, V and W
circuit output U, V, W corresponding to
Er-27 (Enabled in Any two-phase can be changed freely
the motor’s phase-sequence of U, V,
asynchronous
W.
motor)
Incorrect
The parameter does not readjust and Call out the default parameter again, and
software
Er-28 register after the software is copied or the power is turned on after the parameter
parameter
upgraded. is registered.
upgrade
Incorrect
The new version and the old one are
power-on Perform the parameter write-in operation
Er-29 conflicted when the software
parameter and turn the power-on again.
upgrades.
inspection
Excessive high Excessive high AC power input Stable the power and adjust the network
Er-30 AC input voltage voltage which exceeds 115% of the voltage or increase AC reactor, AC filter,
alarm rated voltage. etc.
Illegal code for 1. Defective interface contact or cable Inspect the encoder interface and
encoder UVW shielding shielding cable
signal 2. Encoder UVW signal damaged; Change the encoder
Er-32
(Enabled in
synchronous 3. Encoder interface circuit fault. Change the servo drive unit
motor)
Excessive big
Irrational parameter setting of pulse
Er-34 pulse electric Correctly set the PA29/PA30
electric gear ratio
gear ratio
Brake tube GS2019,GS2025,GS2030,GS2045 Change the servo unit
failure alarm servo units alarm are generated;
interal brake circuit failure.
Er-35 The servo units other than the
above-mentioned types are generated
Set the PA225=0.
this alarm, it is the reason that the
parameter setting is incorrect.
1. 3-phase main power power-off or Check the main power to ensure the
3-phase main instantaneous drop-off normal input of the 3-phase power
Er-36
power OFF 2. 3-phase main power inspection
Change the servo drive unit
circuit fault
Radiator alarm 1. Temperature inspection sensor
Er-37 Change the servo drive unit
when its open-circuit;
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Continued:
Alarm
Meaning Main rea
ason Troublesshooting
No.
1. PAA1 parameter ssetting error; Call out the
t correct mootor’s default value
v
Read the
2. Encooder EEPROM M read error of
EEPROM error
e Check CN2
C wiring
Er-42 the serv
vo drive unit o
of power-on;
in absolute
encoder 3. Motor
M encod
der EEPRO
OM
Change the motor
damage
ed.
V
Verification error
e 1. PAA1 parameter ssetting error; Call out the
t correct mootor’s default value
v
w
when read
ding 2. Data
a verification error after the
Er-43 EEPROM in drive unit reads the encod der Perform the Ab-Seet encoder write-in
absolute EEPROOM when the power is turne ed operation
n
encoder on.
Incorrect 1. PAA1 parameter ssetting error; Call out the
t correct mootor’s default value
v
configuration of
Er-44 2. Encooder feedbacck CN2 OFF or
tthe encooder Check CN2
C wiring
detectiv
ve contact.
single-/multi-ccore
1. Chec ck whether th the groundingg in the
In the sensor mo ode, the da ata
g layer of thhe encoder cable is
shielding
verification error whhen reading the
Encoder d
data reliable.
Er-45 he encoder. The
current position of th
vverification error 2. Check k whether the overall equipments of
alarm occurs
o when tthe U/VW of the
the machine tools are leaked to the
motor is
s leaked to PE
E.
groundinng.
Switch on
o the servo aand system po ower and
1. The motor high-vvelocity is to be then entter the systeem interface, and the
A
A4Ⅱ enco
oder
Er-46 rotated during the p
power-off of the power is turned on after GSKLink
overspeed
servo drive.
d communication is norm mal, this alarm
m will be
automatically removedd.
106
Chapter Eight Abnormality & Troubleshooting
107
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
Continued:
Alarm
Meaning Main rea
ason Troublesshooting
No.
Read error ala
arm 6 parameter ssetting error
1. PA96 Reset the 2nd position encoder type.
in the 2nd
oder
position enco 2. The 2nd position encoder inp put
Er-53 sensor mode signal connecting to the CN3 is he wiring of thee CN3.
Check th
discon
nnected or poo orly connected
d.
3. The e 2nd postio on encoder is
Change a new encodeer.
damage ed.
nd
The 2 enco oder 1. The data verificattion error wheen
CRC verification Check thhe shielding laayer and the grounding
g the current position of the
reading
alarm of the 2nd encoder is fiixed.
2nd enc
coder in the se
ensor mode.
Er-54
2. Whe en the U/V/W of the motor is
Check thhe overall macchine tool dev
vices are
leaked to the PE, thiss alarm is eassily
leaked to
o the groundinng.
to geneerate.
The data offfset Encode er or encoder ccable is to be 1. Checkk wheterh the ggrounding of thet servo
of the 2nd interfered. unit and motor are norrmal;
position encooder 2. Checkk whether the shielding laye er of the
Er-55 is excessive big.
b encoder is disconnect or poorly connected;
3. Checkk whether the installation of the
encoder is consistent wwith its installa
ation
ments.
requirem
The CC data d Encode er or encoderr cable is to be 1. Checkk wheterh the ggrounding of thet servo
error alarm off the interfered. unit and motor are norrmal;
nd
2 position 2. Checkk whether the shielding laye er of the
Er-56 TAMAGAWA encoder is disconnect or poorly connected;
magnetic
resistance
encoder
CRC verification Encode er or encoder ccable is to be 1. Checkk wheterh the ggrounding of thet servo
alarm of interfered. unit and motor are norrmal;
HEIDENHAN 2. Checkk whether the shielding laye er of the
Er-57 magnetic g
grid encoder is disconnect or poorly connected;
encoder 3. Checkk whether the installation of the
additional encoder is consistent w ation
with its installa
information 1 requirem
ments.
The 1st and 2nd t set the 1st a
1. Fail to and 2nd encod
der A. Chec ck the settingg of the driv ving ratio
position driving ratio; PA41/PA A42 in the feedd working mod de;
ffeedback d
data
offset alarms due 2. Moto
or encoder faiilure or encod
der A. Checkk the setting oof the PA96 or PA98;
Er-58 tto excessive big.
b parameeter setting errror; B. Checkk the setting oof the PA101 (It
( should
be restarrted after moddifying).
3. The e feedback position offs set e or loose structure of the 2nd
Data-free
betwee en the 2nd enccoder and mottor encoder;;
is excesssive big;
Power-on There is no bacckup for the
detection bacckup parame eter, or th he parametter Backup the parameteer again, perform the
Er-60
EEPROM fault f verification in the baackup space is EE-bA operation
alarm incorrecct.
The rela
ative
parameter of the
When recovering the backup
motor is
on EE-rs, diffferent types are
operatio a Save th
he parameterr again, perfform the
Er-61 abnormal when
inconsis
stent with the motor’s EE-SEt operation
o
vverifying the
encodeer resolutions.
register area and
backup area.
The parame eter Backup the parameteer again, perform the
vversion such as EE-bA operation
tthe softwaare,
Inspectt the software
e version in the
backup and
Er-62 backupp area is incon
nsistent with the
preservation are
current one.
inconsistent
wwhen the power
is turned on.
108
Chapter Eight Abnormality & Troubleshooting
Synchronous/as It is being performed the hazard If this alarm occurs; it is better to contact the
Er-63 ynchronous operation. Shift the control software factory technologist.
shifting alarm of synchronous and asynchronous.
Continued:
Alarm
Meaning Main reason Troubleshooting
No.
GSLINK Inspect whether the communication cables
communication Defective or broken GSKLINK at both servo and CNC sides are effectively
Er-100
mst absence communication contact connected.
alarm
GSLINK Inspect whether the communication cables
communication Defective or broken GSKLINK at both servo and CNC sides are effectively
Er-101
mst absence communication contact connected.
alarm
GSLINK Inspect whether the communication cables
communication Defective or broken GSKLINK at both servo and CNC sides are effectively
Er-102
mst absence communication contact connected.
alarm
mdt data CRC mdt data CRC verification error in CNC and servo drive unit are turned on
verification error GSKLINK communication again, if the fault still occurs, and then
Er-103
in change the servo drive unit.
communication
PFGA PFGA initialization error in GSKLINK CNC and servo drive unit are turned on
initialization error communication. again, if the fault still occurs, and then
Er-104
alarm in change the servo drive unit.
communication
GSKLINK GSKLINK communication jump CNC and servo unit should be restarted
communication abnormality again, if the fault still occurs, change the
Er-105 jump monitoring servo unit.
abnormality
alarm
Servo unit shows its alarm, which means that servo unit prompts user to pay attention to the
relevant alarm contents; it is better to treat it immediately, prevent the fault from generating. The
servo unit still can be normally operated before the alarm occurs.
Alarm
Meaning Main reason Troubleshooting
No.
GS-LINK
communication
Ar-601 mdt CRC
verification error
Inspect whether the servo and CNC side
prompt Defective GSKLINK communication
communication cable is effectively
GS-LINK cable contact
connected.
communication
Ar-602 gdt CRC
verification error
prompt
Fail to connect Fail to connect the GSKLINK Connect the servo CN4 and CN5, this alarm
Ar-603 the bus_read in communication is then automatically eliminates.
109
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
the GSKLINK
communicatio
on
8.2 No
ormal Tro
oublesho
ooting
Comm
mon
abnorm
mality Prob
bable reason Inspec
ction and trou
ubleshooting
g
phenom
menon
Recover
R the motor’s
m defaultt parameter or refer to
1. Incorrect se
et of velocity lo
oop gain he debugging method of the PA15, PA
th A16 and
PA18
P in the Section 6.1.1 forr debugging manually.
m
The biggerr vibration The
T vibration and
a noise aree increased along with
of motor’s operation, its
s velocity. Sin
ngly operate tthe motor with
h dry run
2. Mechanic cal dynamic balance
or whistle occurs. re
egardless of thhe other connnections of the
e motor’s
tolerance con
nnecting with tthe motor
shhaft; and then the vibration disappears so
o that the
shaft.
dynamic balan nce of the m machinery sh hould be
re
eadjusted.
The accelera ation/decelerattion time
The biggger sway setting of the corre
esponding
Decrease
D the velocity-loop
v inntegral time, or
o reduce
occurs in the motor instruction coontrol unit com
mmand is
th
he motor’s spe
eed.
start/stop. excessive sm mall due to thhe bigger
loading inertia
a.
★Er-27 alaarm occurs Exchange
E any two phases freely. For example:
e
Incorrect wiring phase-ssequence
when the power is The
T U port of thhe servo drivee unit connects
s with the
between the servo
s drive un
nit and the
turned on V port of the motor
m cable; thhe V of the se
ervo drive
U, V, W of the
e motor
unit connects with
w the U of thhe motor cable e
110
Chapter Eight Abnormality & Troubleshooting
There is no appropriate Set the value of the PA57, PA58, observe the
★Motor can not brake
acceleration/deceleration velocity effect for increasing 100 each time till the
to stop
time due to the bigger load inertia abnormality removes.
A. Change the motor
★Instable spindle
A. Motor encoder fault B. Reset the motor’s default parameter. Especially,
motor operation,
B. Parameter setting error the setting of the motor’s poles and the resolution
bigger velocity wave
of the encoder
1. Check whether the acceleration/deceleration
★ Excessive big of
time of the motor’s start/stop is short.
the velocity overshoot
2. Check whether the velocity-loop and
when starts/stops. The bigger load inertia
position-loop proportional integral parameter is
There is obvious
excessive big. Refer to the parameter setting
swing in the motor.
method in Section 6.1)
Fan damaged, or incorrect
1. Check the radiating/cooling fan
connection for the fan’s power
Radiating duct is stuffed by foreign
2. Check the radiating duct
material.
★ Spindle motor Ambient temperature is ultra-high,
overheating increase or improve the radiating 3. Check ambient temperature;
equipment
4. Check the loading state, whether it is
Heavy load, relief it
overloading operation.
Motor default parameter error 5. Check the motor type code parameter
1. Check whether the velocity-loop and
Motor default parameter error
position-loop parameter are set appropriately.
The input command encounters to
the strong interference. It is better to 2. Check whether the analog command or the
★ There is abnormal
depart from the interference position command is with strong interference.
noisy in spindle
resource and handle the shielding.
motor.
The load is stopped operation by 3. Disconnect the load, check whether the load is
foreign material, or distorted with retard
A. Fix the screw of the motor 4. Freely stop in the high velocity, check whether
B. Motor internal fault the motor is still noisy.
Never attempt to perform the insulation inspecting for the servo drive unit by
megohmmeter or similar tools; otherwise, it may cause the damage in servo
Notice drive unit.
User can not disable or repair the servo drive unit.
It is better to change the encoder backup battery each half year.
111
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
Inspection
n
Inspecttion item Inspection
n time Daily mainteenance
type
mmediately tre
Im eat it if the abbnormal odour occurs;
Abnorm
mal odour Once a d
day im
mmediately chaange it if the equipment aged
a and
will be damaged
d.
Dust, moisture and Clean it by dry fabric
f or the hiigh-pressure gun
g after
Electric Monthly at lea
ast
greasy dirt filttering
cabinet
Im
mmediately chhange or treeat it if there e is the
ambient
da
amage or age eing in the exxternal insulation layer
Electric cable,
c
Once a half ye
ear an
nd the conn nection placee of the insulation
connectioon terminal
wrrapping.
Fa e terminal by sscrewdriver.
asten the loose
Obbserve whether the blowingg speed and value of
Radiatin
ng/cooling e cooling fan is normal orr abnormality heating,
the
Once a w
week
fan an
nd it is necess
sary to changee the cooling fan if the
Servo drive
e ab
bnormality occcurs.
unit Dust in th
he cooling Clean it by dry fabric
f or the hiigh-pressure gun
g after
Monthly at lea
ast
fin filttering
Once a half ye
ear at Faasten the terminal block, connnector and
Loose screw
least ins
stallation screw etc. by the sscrewdriver.
Thhe noisy and vibration aree obviously in
ncreased
co
omparing with common; im mmediately insspect the
Noisy, vibration Once a d
day
co he mechanicall equipment and repair
onnection of th
the
e fault.
Obbserve whethe er the blowingg speed and vaalue of
Radiating
g/cooling e cooling fan is normal or abbnormality heating,
the
Once a week at least
fan an
nd it is necessary to changee the cooling fa
an if the
ab
bnormality occcurs.
Motor
Dust, watter-drop, Clean it by dry fabric
f or the hiigh-pressure gun
g after
Monthly at lea
ast
greasy dirt filttering
The meassure for It is
i better to me
easure it by 5000V megameter; its
Once a half ye
ear at
insulation
n resistance valuee should be mmore than 10MΩ. If it is
least
resistance lesss 10MΩ, contact our technnologists.
Motor’s in
nstallation Chheck whether the mechanica cal equipment is wore
Once a half ye
ear at
and loading byy the specified machinery toools, the conne
ection is
least
connectioon osed and it is chucked by fooreign matters
loo s.
112
Appendix
z Adapted motor type code table of the GR2000T-L AC servo drive unit
Motor type code Motor type code
(PA01 resolution) Servo motor type (PA01 Servo motor type
resolution)
PA001=3 130SJT-M075D(A) PA001=64 130SJT-M075E(A2)
PA001=4 130SJT-M100D(A) PA001=65 80SJT-M024C
PA001=5 110SJT-M040D(A) PA001=66 80SJT-M024E
PA001=6 110SJT-M060D(A) PA001=67 80SJT-M032C
PA001=7 130SJT-M050D(A) PA001=68 80SJT-M032E
PA001=8 130SJT-M100B(A) PA001=70 80SJTA-M024C
PA001=9 130SJT-M150B(A) PA001=71 80SJTA-M024E
PA001=11 110SJT-M040D PA001=72 80SJTA-M032C
PA001=12 110SJT-M060D PA001=73 80SJTA-M032E
PA001=13 130SJT-M040D PA001=76 110SJT-M040E(A2)
PA001=14 130SJT-M050D PA001=77 110SJT-M060E(A2)
PA001=15 130SJT-M060D PA001=78 110SJT-M040D(A2)
PA001=16 130SJT-M075D PA001=79 110SJT-M060D(A2)
PA001=17 130SJT-M100D PA001=81 130SJT-M150D(A)
PA001=18 130SJT-M100B PA001=82 130SJT-M040D(A)
PA001=19 130SJT-M150B PA001=83 130SJT-M060D(A)
PA001=20 130SJT-M150D PA001=84 130SJT-M100D(A)
PA001=22 175SJT-M180B PA001=85 130SJT-M040D(A2)
PA001=23 175SJT-M180D PA001=86 130SJT-M050D(A2)
PA001=24 175SJT-M220B PA001=87 130SJT-M060D(A2)
PA001=25 175SJT-M220D PA001=88 130SJT-M075D(A2)
PA001=26 175SJT-M300B PA001=89 130SJT-M100D(A2)
PA001=27 175SJT-M300D PA001=90 130SJT-M100B(A2)
PA001=28 175SJT-M380B PA001=91 130SJT-M150B(A2)
PA001=29 175SJT-M150D PA001=92 130SJT-M150D(A2)
PA001=30 175SJT-M120E PA001=93 175SJT-M180B(A2)
PA001=31 175SJT-M120E(A2) PA001=94 175SJT-M180D(A2)
PA001=32 130SJTE-M150D(A2) PA001=95 175SJT-M220B(A2)
PA001=58 130SJTE-M150D PA001=96 175SJT-M220D(A2)
PA001=59 130SJT-M050E(A) PA001=97 175SJT-M300B(A2)
PA001=60 130SJT-M060E(A) PA001=98 175SJT-M300D(A2)
PA001=61 130SJT-M075E(A) PA001=99 175SJT-M380B(A2)
PA001=62 130SJT-M050E(A2) PA001=100 175SJT-M150D(A2)
PA001=63 130SJT-M060E(A2)
113
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
PA001=
=204 80
0SJT-M024C
C(A4Ⅱ) PA0
001=254 130SJT-M
M150D(A4Ⅱ)
PA001=
=206 80
0SJT-M024E
E(A4Ⅱ) PA0
001=256 130SJT-M
M050E(A4Ⅱ)
PA001=
=208 80
0SJT-M032C
C(A4Ⅱ) PA0
001=258 130SJT-M
M060E(A4Ⅱ)
PA001=
=210 80
0SJT-M032E
E(A4Ⅱ) PA0
001=260 130SJT-M
M075E(A4Ⅱ)
PA001=
=222 11
10SJT-M040
0D(A4Ⅱ) PA0
001=262 130SJTE -M150D(A
A4Ⅱ)
PA001=
=224 11
10SJT-M040
0E(A4Ⅱ) PA0
001=266 175SJT-M
M120E(A4Ⅱ)
PA001=
=226 11
10SJT-M060
0D(A4Ⅱ) PA0
001=268 175SJT-M
M150D(A4Ⅱ)
PA001=
=228 11
10SJT-M060
0E(A4Ⅱ) PA0
001=270 175SJT-M
M180B(A4Ⅱ)
PA001=
=240 13
30SJT-M040
0D(A4Ⅱ) PA0
001=272 175SJT-M
M180D(A4Ⅱ)
PA001=
=242 13
30SJT-M050
0D(A4Ⅱ) PA0
001=274 175SJT-M
M220B(A4Ⅱ)
PA001=
=244 13
30SJT-M060
0D(A4Ⅱ) PA0
001=276 175SJT-M
M220D(A4Ⅱ)
PA001=
=246 13
30SJT-M075
5D(A4Ⅱ) PA0
001=278 175SJT-M
M300B(A4Ⅱ)
PA001=
=248 13
30SJT-M100
0B(A4Ⅱ) PA0
001=280 175SJT-M
M300D(A4Ⅱ)
PA001=
=250 13
30SJT-M100
0D(A4Ⅱ) PA0
001=282 175SJT-M
M380B(A4Ⅱ)
PA001=
=252 13
30SJT-M150
0B(A4Ⅱ)
z A
Adapted motor type code table
e of the GR3000T-L
G L AC servo
o drive unit
Motor ty
ype code Moto
or type code
(PA01 Servo mo
otor type (PA01 Servo
o motor type
resolution) re
esolution)
PA001=
=1112 1
175SJT-M38
80BH PA001=1133 175SJT-M
M500BH(A
A2)
PA001=
=1113 1
175SJT-M38
80DH PA001=1134 175SJT-M
M500DH(A
A2)
PA001=
=1114 1
175SJT-M50
00BH PA001=1222 175SJT-M
M380BH(A
A4Ⅰ)
PA001=
=1115 1
175SJT-M50
00DH PA001=1224 175SJT-M
M380DH(A
A4Ⅰ)
PA001=
=1131 1
175SJT-M38
80BH(A2) PA001=1226 175SJT-M
M500BH(A
A4Ⅰ)
PA001=
=1132 1
175SJT-M38
80DH(A2)
) PA0
001=1228 175SJT-M
M500DH(A
A4Ⅰ)
114
Appendix
z Adapted spindle servo motor type code table of the GR-L spindle servo
drive unit
PA1 Rated Voltage Standard configuration
Spindle motor type
para. current level servo drive unit
510 ZJY182-2.2BH-L 13A 220V GR2050Y
509 ZJY182-3.7BH-L 26A 220V GR2100Y
513 ZJY208A-3.7AM-L 17.5A 220V GR2075Y
511 ZJY208A-3.7BH-L 22A 220V GR2075Y
514 ZJY208A-5.5AM-L 28.2A 220V GR2100Y
508 ZJY208A-5.5BH-L 31.8A 220V GR2100Y
512 ZJY208A-7.5BM-L 29.4A 220V GR2100Y
115
GR-L
L Series Bus AC Servo Driive Unit Use
er Manual
116
Appendix
Servo drive unit GR3048T GR3050T GR3075T GR3100T GR3148T GR3150T GR3198T
117
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
B.2 Th
hree-phas
se AC Filter (Rec
commended Equipment)
Three--phase filterr is a kind of passive low-pass filter, and its
s filtering fre
requency ch
hannel is
10kHz~30
0MHz for resstraining the
e high-freque
ency noisy interference
i generated from the po
ower port
of the servo
o drive unit. Generally, do
d not insta
all it only whe
en the high frequency nnoisy genera
ated from
e unit is interrfered to the normal worrking of othe
servo drive er devices du
uring the usee ambient.
User ccan freely co
onfigure it ba
ased upon th
he following technical da
ata:
Servo drive unit
adapted motor 1.5 2.2
2 3.7 5.5 7.5 11 15 18.5 22
power (kW)
3-phase A
AC filter
10 10
0 20 20 30 40
4 50 50 60
rated currrent (A)
3-phase A
AC filter
80/440
38 380/4
440 380/440
0 380/440 380/440
3 380/440 380/4440 380/440 380/440
rated volttage (V)
3-phase A
AC filter
≈
≈2.8 ≈2.8 ≈1.6 ≈1.6 ≈0.9 ≈1
1.1 ≈0.6 ≈0.6 ≈0.4
inductanc
ce (mH)
3-phase A
AC filter
current-le
eakage ≤2 ≤2
2 ≤2 ≤2 ≤2 ≤2
≤ ≤3 ≤3 ≤3
(mA
A)
The in
nstallation cautions
c forr the filter:
¾ The filter metal shell
s and the
e electric ca binet should
d be contactted finely annd grounded stably;
¾ The filter input/o e should be parted and can not be parallelled,, to prevent the filter
output cable
perfo
ormance from reducing;;
¾ The installation of the filterr should be placed at the
t e of the equuipment pow
entrance wer, and
shorrten the inpu
ut cable leng
gth inside th
he cabinet off the filter as
s much as ppossible for reducing
the rradiation inte
erference.
B.3 AC
C Reacto
or (Recom
mmende d Equipm
ment)
The po
ower input port series-in
n AC reactorr is used for restraining the
t higher-hharmonic-wa
ave input,
which can be not onlyy stopped th
he interferen
nce from ele b also red uce the eclectic net
ectric net, but
pollution off the harmon
nic-current generated
g fro
rom integrate
ed unit. Gen
nerally, the uuse ambient can not
be installed
d. It is reco
ommended to
t install the
e AC reacto
or for the se
ervo drive uunit based upon
u the
following w
working ambiient:
1. The power of th
he configured
d motor is m
more than 15
5kW.
2. The imbalance degree of th
he three-pha
ase voltage is more than
n 3%.
3. The
e same power supply sy
ystem is insstalled the equipments
e such as thee thyristor co
onverter,
non-linear loading, ele
ectric arc furrnace load a
and the com
mpensation capacitor eqquipment co
onnected
with the sw
witch shifting adjustmentt power facto
or.
118
Appendix
User can freely configure it based upon the following technical data.
119
GR-L
L Series Bus AC Servo Driive Unit Use
er Manual
120
Appendix
x
APPEN
NDIX C SELEC
CTION OF
O BRAK
KE RESIS
STANCE
E
Do not touch the brake resistance, because the e high presssure and tem
mperature
may be ge enerated on n its surface e when servo drive uunit is turne ed on or
operated!
It is necessa
ary to installl an insulatio
on enclosure
e.
Notiice The surface e temperatu ure of the aluminum
a enclosure
e brrake resistaance falls
slowly after the servo ddrive unit is turned
t off! You
Y can toucch it when in nspecting
and maintaiining till the surface temmperature off the brake resistance descends
d
to room-temmperature an nd after the servo
s drive unit is turnedd off for 10m
min.
①B
Brake resistance type explanation
ke resistance value:
Brak v 30R meaans 30 Ω
Brak
ke resistance power:
p 100 W ~ 2000 W
Prod
duct code
②B
Brake resistance appea
arance
③B
Brake resistance dimension
E
C C
B
B
D
D
A A
Fig.1-9-1 Insstallation apertu
ure 5.5mm Fig.1-9-2 Insta
allation aperturre 5.5mm
Wiring
e rate (W)
resistanc
Terminal
Appeara
D imension (mm)
Product
Lead
Lead-in
(mm2)
length
Brake
figure
cable
(mm)
code
nce
in
A B C D E
121
GR-L
L Series Bus AC
A Servo Driive Unit Use
er Manual
RXLG 1200 50
45 438 50 107
7 30 2.5 1000 M5
Fiig. 1-9-2
RXLG 1500 48
85 473 50 107
7 30 2.5 1000 M5
④ Brake resistancce
installa
ation interva
al
>100mmm
th
⑤ Brake resistancce configuration table
La
arge, mediumm inertial app lication Small
S inertial application
Servo driv
ve (Turnin
ng machine) (Milling m machine)
unit type
e
Specification Ty
ype Specification Type
e
GR2050Y
Y 800W/15Ω RXLG800W
W15RJJ-M4 500W
W/15Ω R
RXLG500W15
5RJJ-M4
GR2075Y
Y 120
00W/10Ω RXFG1200
0W10RJM-M4 800W
W/10Ω R
RXFG800W10
0RJM-M4
GR2100Y
Y 15
500W/9Ω RXFG1500
0W09RJM-M6 1200W
W/9Ω R
RXFG1200W09RJM-M6
GR3048Y
Y 800W/35Ω RXLG80
00W35RJJ 500W
W/35Ω RXLG500W
W35RJJ
GR4048Y
Y 800W/35Ω RXLG80
00W35RJJ 500W
W/35Ω RXLG500W
W35RJJ
GR3050Y
Y 120
00W/30Ω RXLG120
00W30RJM 800W
W/30Ω RXLG800W
W30RJJ
GR4050Y
Y 120
00W/35Ω RXLG120
00W35RJM 800W
W/35Ω RXLG800W
W35RJJ
GR3075Y
Y 150
00W/30Ω RXLG150
00W30RJM 1200W
W/30Ω RXLG1200W
W30RJM
GR4075Y
Y 150
00W/35Ω RXLG150
00W35RJM 1200W
W/35Ω RXLG1200W
W35RJM
GR3100Y
Y (1200
0W/30Ω)//2 RXLG120
00W30RJM (800W/3
30Ω)//2 RXLG800W
W30RJJ
GR4100Y
Y (1200
0W/35Ω)//2 RXLG120
00W35RJM (800W/3
35Ω)//2 RXLG800W
W35RJJ
GR3148Y
Y (1500
0W/30Ω)//2 RXLG120
00W30RJM (1200W//30Ω)//2 RXLG1200W
W30RJM
GR4148Y
Y (1500
0W/35Ω)//2 RXLG120
00W35RJM (1200W//35Ω)//2 RXLG1200W
W35RJM
GR3150Y
Y (1500
0W/30Ω)//2 RXLG150
00W30RJM (1200W//30Ω)//2 RXLG1200W
W30RJM
GR4150Y
Y (1500
0W/35Ω)//2 RXLG150
00W35RJM (1200W//35Ω)//2 RXLG1200W
W35RJM
GR3198Y
Y (2000
0W/25Ω)//2 RXLG200
00W25RJM (1500W//25Ω)//2 RXLG1500W
W25RJM
GR4198Y
Y (2000
0W/25Ω)//2 RXLG200
00W25RJM (1500W//25Ω)//2 RXLG1500W
W25RJM
GR2025T
T GR304
48T 500W/35Ω
5 RXLG500W
W35RJJ
300WW/22Ω
GR2030T
T (Optio
onal RXL
LG300W22RJJJ GR305
50T 800W/30Ω
8 RXLG800W
W30RJJ
configuration)
GR2045T
T GR307
75T 12
200W/30Ω RXLG1200W30RJJ
122
Appendix
*: “//2” means that each servo drive unit should be performed the parallel connection with two same types
brake resistances; and then the lead-in cable will be mounted to the drive unit after separately parallel to the
pressure-welding.
123