Em 3341622 0104

EM
Electrical Manual
WARNING
Read and follow all safety precaution instructions throughout this
document and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Doc. No. EM-3341622-0104

Copyright © 2019 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Processing Systems A/S.
, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Processing Systems A/S together with Tetra Pak
International SA form part of ‘the Tetra Pak Group’. The content of this document is in
accordance with the design and construction of the machine or equipment at the time of
publishing. The Tetra Pak Group reserves the right to introduce design modifications without
prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Processing Systems A/S
Soeren Nymarksvej 13
8270 Hoejbjerg
Denmark
Doc. No. EM-3341622-0104

Issue 2019-02
This document is valid for: Introduction
Safety Precautions
1 How to Read the Electrical
Serial No. / Machine No.
Year of Manufacture Sign. Diagrams
EM
Electrical Manual
Machine or equipment configurations that

this document is valid for are described on
the next page.
Doc. No. EM-3341622-0104

Issue 2019-02

Valid for:
Name Drawing Specification and Additional Information
Development Step
This document is valid for all

machines delivered by Tetra Pak
Processing Systems A/S with
electrical diagrams created with
CADdy++ and EPLAN.
Introduction
®
Doc. No. EM-3341622-0104 5 (80)
Introduction
Description
This chapter contains basic information about this document and the related
Tetra Pak® equipment.
6 (80) Doc. No. EM-3341622-0104

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Introduction Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations and Terminology ............................... 9

Document Information ......................................... 10
Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TeM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Document Accessibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Machine Introduction .......................................... 15

Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Declaration of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Identification ..................................................... 16
3-A Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
EAC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
China RoHS2 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Machine Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Collective Machine Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Equipment Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Valid for: All countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Food Grade Lubricated Machine Plate . . . . . . . . . . . . . . . . . . . . 19
Environment...................................................... 20
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Doc. No. EM-3341622-0104 7 (80)
Table of Contents Introduction
Waste Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fluids and Chemical Products . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydrogen Peroxide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cooling Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Separation of Materials and Components. . . . . . . . . . . . . . . 20
Electrical Components. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Packaging and Additional Material . . . . . . . . . . . . . . 21
Assistance and Inquiries...................................... 22
8 (80) Doc. No. EM-3341622-0104

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Introduction Abbreviations and Terminology
Abbreviations and Terminology*

The table contains all abbreviations and terminology used throughout this user
manual. Among these abbreviations may be the official abbreviated forms of product
names and trademarks belonging to the Tetra Pak Group.
Abbreviation/Terminology Meaning Translation
CE Conformité Conformité
Européenne/European Européenne/European
Conformity Conformity
EAC Eurasian Conformity Eurasian Conformity
EEA European Economic European Economic
Area Area
EM Electrical Manual Electrical Manual
EN European Norm European Norm
EU European Union European Union
IM Installation Manual Installation Manual
ISO International Standards International Standards
Organization Organization
MaSP Maintenance & Spare Maintenance & Spare
Parts Manual Parts Manual
MM Maintenance Manual Maintenance Manual
OM Operation Manual Operation Manual
PLC Programmable logic Programmable logic
controller controller
SPC Spare Parts Catalogue Spare Parts Catalogue
TeM Technical Manual Technical Manual
TPMS Tetra Pak Maintenance Tetra Pak Maintenance
System System
UP Update Pages Update Pages
®
Doc. No. EM-3341622-0104 9 (80)
Document Information Introduction
Document Information
Before interacting with the equipment, carefully read the instructions in the
applicable documentation pertinent to the activity.
Note that the document may apply to several variants and describes all designs.
There may therefore be descriptions of systems and details that are not found on
your equipment.
Equipment that is shown in the illustrations may, depending on the design, differ
from your equipment.
Any item that is named specifically in this document is to be considered a

designated item for the equipment. Designated items are verified by the
Tetra Pak Group for use with the equipment.
The Tetra Pak Group will not be held responsible for any damage, loss, injury, or
death that is caused by not following the instructions in the documents that are
provided with this equipment. Also, the Tetra Pak Group will not be held responsible
for the above due to failure to use designated items that are specified in the
documents that are provided with this equipment.
Delivered Manuals
Manuals delivered with this equipment:
EM
The Electrical Manual provides technicians with information about the equipment’s
electrical system.
IM
The Installation Manual provides technicians with information required to safely
install the equipment.
MM
The Maintenance Manual provides technicians with information on maintaining the
equipment.
OM
The Operation Manual provides the operator with information on handling and
operating the equipment before, during, and after production.
SP
The Safety Precautions provides an introduction to the safe operation of the
equipment. It also provides a description of the general hazards associated with the
equipment and how to avoid them.
SPC
The Spare Parts Catalogue provides the information necessary to order spare parts
from the Tetra Pak Group.
10 (80) Doc. No. EM-3341622-0104

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Introduction Document Information
TeM
The Technical Manual provides technicians with information concerning:
• requirements to safely install the equipment
• requirements to maintain the equipment
• the machine’s/equipment’s electrical system
• necessary information to order spare parts from the Tetra Pak Group
.
Document Accessibility
The documents delivered with the equipment are necessary for the correct
installation, use, and maintenance of the equipment on an ongoing basis. Make sure
that these documents remain accessible with the equipment over the life time of the
equipment. If the equipment is transferred or re-sold, these documents must
accompany the equipment and be made available to the subsequent holder or user
of the equipment.
®
Doc. No. EM-3341622-0104 11 (80)
Page Layout
Every main page in a manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer contains
the page number (3), and the document number (4). See also the Page Numbering
section.
1 2
9 General 9.2 Technical Data
Doc. No. MM-2730517-0103 41 (60)
4 3
1 Chapter name
2 Section name
3 Page number
4 Document number
.
12 (80) Doc. No. EM-3341622-0104

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Introduction Document Information
Page Numbering
A page number has two parts:
• consecutive page number (1)
• total number of pages (2) in user manual
31 (356)
1 2
1 Consecutive page
number
2 Total number of pages
Note! The letters UP (3) may appear before the consecutive page number (4) if the
user manual includes update pages. The consecutive page number (4) and the total
number of pages (5) of update pages do not follow the existing sequential page
numbering of the user manual.
UP-11 (18)
3 4 5
3 UP
4 Consecutive page
number
5 Total number of pages
.
Typographical Conventions
Physical buttons on the operator panel, emergency stop devices, program steps, and
program tasks are given in CAPITAL LETTERS.
Names of buttons, entry fields, menu items, or other objects that allow the user to
control the user interface are given in Courier.
Information that is displayed on the user interface, is to be repeated in the document,

but is not used to control the user interface, is given in COURIER CAPITAL LETTERS.
Cross-references are underlined.
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Doc. No. EM-3341622-0104 13 (80)
Symbols
Symbols used in illustrations.
A pointer arrow indicates the position of

an object.
A zoom arrow indicates that an object

view is enlarged. The arrow points
towards the enlarged view of the object.
A rotation movement arrow indicates

rotational movement of an object. The
arrow points in the direction of rotation.
A straight movement arrow indicates
movement of an object.
The arrow points in the direction of
movement.
.
14 (80) Doc. No. EM-3341622-0104

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Introduction Machine Introduction
Machine Introduction
Manufacturer
This Tetra Pak® equipment is manufactured by

Soeren Nymarksvej 13
8270 Hoejbjerg
Denmark
Declaration of Conformity
The signed Declaration of Conformity is delivered separately with the equipment.
Declaration of Compliance
The signed Declaration of Compliance is delivered separately with the equipment.
®
Doc. No. EM-3341622-0104 15 (80)
Identification Introduction
Identification
3-A Compliance
This equipment complies with the 3-A Sanitary Standards for Formers, Fillers, and
Sealers of Containers for Fluid Milk and Fluid Milk Products. The applicable version
number of the standard can be found on the machine plate.
EAC Compliance
This equipment complies with the regulations of the Eurasian Customs Union.
China RoHS2 Compliance

This equipment may contain one or more of the following substances: Pb, Hg, Cd,
Cr6+, PBB, and PBDE.
The Environmental Protection Use Period is 25 years.
The Hazardous Substances Disclosure Table can be found in the General chapter in
the IM.
Machine Plate
The illustration below shows an example of the machine plate. The machine plate
carries data needed when contacting the Tetra Pak Group concerning this specific
equipment.
2
3
4
5
6
12 11 10 9 8 7
1 Name and address of 5 Month of manufacture 9 EAC mark (if
manufacturer 6 Country of final applicable)
2 Machine type assembly 10 CE mark
3 Drawing specification 7 3-A standard number 11 Year of manufacture
4 Serial number of (if applicable) 12 China RoHS2 mark (if
equipment 8 3-A mark (if applicable)
applicable)
.
16 (80) Doc. No. EM-3341622-0104

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Introduction Identification
Collective Machine Plate

The illustration below shows an example of the machine plate placed on the
equipment. The machine plate carries data needed when contacting the
Tetra Pak Group concerning this specific equipment.
Make sure that the equipment data in the front pages of this manual corresponds to
the machine plate data and the machine specification.
The collective machine plate lists all the serial numbers of the equipment, which is
not safe until it has been placed at the intended position in the production line.
3
4
10 9 8 7 6 5
1 Name of machine line
2 Serial numbers of
equipment
3 Month of manufacture
4 Assembled in
5 3-A standard number
(if applicable)
6 3-A mark (if
applicable)
7 EAC mark (if
applicable)
8 CE mark
9 Year of manufacture
10 China RoHS2 mark (if
applicable)
.
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Doc. No. EM-3341622-0104 17 (80)
Identification Introduction
Electrical Equipment Marking

Valid for: All countries
The illustration below shows an example of the electrical equipment marking. The
electrical equipment marking specifies the electrical characteristics for the
equipment at the connection point.
Machine Type. : Tetra Pak®

1 Drawing Spec. :
2 Machine No. :
Designed by : Tetra Pak Processing Systems A/S
Manufactured by : Tetra Pak Processing Systems A/S
3 Ue : V
4 f : Hz
5 Ie : A
6 Iel : A
7 Icu : kA
Year of manufacture:
1 Electrical document
number
2 Serial number
3 Phase and supply
voltage
4 Frequency
5 Full-load current
6 Largest motor
7 Short-circuit current
.
18 (80) Doc. No. EM-3341622-0104

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Introduction Identification
Food Grade Lubricated Machine Plate

The illustration below shows an example of the Food Grade Lubricated Machine
plate. The location of the Food Grade Lubricated Machine plate is shown in the
manuals for each specific machine.
The Food Grade Lubricated Machine plate indicates that lubricants used in this
equipment are of food grade quality.
®
Doc. No. EM-3341622-0104 19 (80)
Environment Introduction
Environment
Waste Management
Separate, recycle, or dispose of all material and components in a safe, and
environmentally responsible way, or according to national legislation or local
regulations. If there is any uncertainty regarding what material a component is made
of, contact the Tetra Pak Group. Use a certified (ISO 14001 or similar) scrapping or
waste handling company.
Fluids and Chemical Products

Drain all liquids into collecting vessels. Do not mix different liquids into the same
vessel. Follow the instructions in the Safety Data Sheets for the disposal of the
different fluids and dispose of according to national legislation or local regulations.
Hydrogen Peroxide
Follow the instructions in the Safety Data Sheets, national legislations, and local
regulations for the disposal. Flush the hydrogen peroxide system with distilled water
to dilute any remaining hydrogen peroxide to a safe level.
For further details see the Hazardous Substances section in the Safety Precautions
chapter.
Cooling Media
Equipment containing any kind of cooling media must be dismantled, but only as far
as can be considered safe without any cooling media leakage. Follow national
legislation or local regulations. Send the cooling media to an authorized company
for proper handling.
For further details see the Hazardous Substances section in the Safety Precautions
chapter.
Separation of Materials and Components

Separate the following materials. Recycle or dispose of the materials as
appropriate. Follow specific recycling instructions, if such are given by the
component supplier.
• stainless steel (panels and doors)
• cast iron (frames)
• brass
• glass (windows, and so on)
• rubber (seals, O-rings, and so on)
• nylon and other plastics
• electrical cables
• hydraulic hoses
• central lubrication hoses
• pneumatic hoses
• electrical components
• batteries
• mercury (UV-lamp)
20 (80) Doc. No. EM-3341622-0104

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Introduction Environment
Electrical Components
Electrical components and batteries may need to be disposed of in special waste
management systems. Follow national legislation or local regulations.
Packaging and Additional Material
Remaining packaging material and additional material such as strips, caps, tops,
corrugated cardboard, and plastic film wrapping shall be sent for recycling or
disposed of according to national legislation or local regulations.
®
Doc. No. EM-3341622-0104 21 (80)
Assistance and Inquiries Introduction
Assistance and Inquiries

For assistance when operating this equipment, submit your questions using the
QuTI-P tool. The QuTI-P tool shall also be used for all other inquiries, comments, or
suggestions that you may have, as well as giving feedback concerning the user
documentation provided with this equipment.
If access to the Tetra Pak® intranet is available, access the QuTI-P tool by typing
“QuTI-P” in the address field of your browser. If access to QuTI-P is not available,
request access by contacting the Global Service Desk.
If access to the Tetra Pak intranet is not available, contact the nearest Tetra Pak
representative.
22 (80) Doc. No. EM-3341622-0104

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Safety Precautions
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Doc. No. EM-3341622-0104 23 (80)
Safety Precautions
Description
Safety Precaution Instructions
WARNING
Read and understand this manual before using the machine.
Failure to follow safety precautions and instructions can result in death or serious
injury.
24 (80) Doc. No. EM-3341622-0104

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Safety Precautions Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Safety Messages Description ................................ 27

Personnel Requirements...................................... 28
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Instructed Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Safety Signs ...................................................... 29

Protective Devices .............................................. 32
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Emergency Stop Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Emergency Stop Wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Indicating Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Audible Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Safe Manual Handling.......................................... 36

Personal Protection ............................................ 37
Noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Entanglement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hazardous Substances ........................................ 38

Disposal of Chemical Substances . . . . . . . . . . . . . . . . . . . . . . . . . 38
Magnetic Components......................................... 39
Supply Systems ................................................. 40
Definition of Lockout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electrical Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Residual Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Electrical Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Defeating the Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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Doc. No. EM-3341622-0104 25 (80)
Table of Contents Safety Precautions
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Chemical Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Working at Height ............................................... 45
26 (80) Doc. No. EM-3341622-0104

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Safety Precautions Safety Messages Description
Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal
word.
The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this document to
inform the user of hazards.
Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a potentially

CAUTION hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
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Doc. No. EM-3341622-0104 27 (80)
Personnel Requirements Safety Precautions
Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.
Skilled Person
A skilled person must have relevant education and experience to enable him or her
to identify hazards, analyse risks, and avoid hazards which electricity, machinery,
chemicals, other energies, and supply systems on this equipment can create.
Skilled persons must meet local regulations, such as certifications and qualifications
for working with these energies and systems.
Instructed Person
An instructed person must be adequately advised or supervised by a skilled person.
The skilled person enables the instructed person to identify hazards, analyse risks,
and avoid hazards which electricity, machinery, chemicals, other energies, and
supply systems on this equipment can create.
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Safety Precautions Safety Signs
Safety Signs
WARNING
Damaged or missing safety signs.
Safety signs are used to indicate safety hazards. If the signs are missing or
damaged, they can not fulfil this function. Replace all missing or damaged safety
signs immediately.
Safety signs are attached to the equipment.
The table below shows the safety signs that are relevant when working with the
connection of electrical components. The safety signs that are used for each specific
equipment are shown in the associated manuals. Each safety sign is shown in two
standards in the table, but only one is used on the equipment.
• Make sure that each safety sign is legible and in its correct position after
installation and maintenance.
• Replace all missing or damaged safety signs immediately.
ISO Standard ANSI Standard
Read Operation Manual (OM) before using this equipment.

Failure to do so could result in death or serious injury.
Hazardous voltage.
Will shock, burn, or cause death.
Follow lockout procedure before maintenance.
Hazardous residual voltage on capacitors.

Will shock, burn or cause death.
Disconnect power and wait 5 minutes before opening.
Follow instructions for safe work practices.
WARNING
Hazardous voltage could be
present with power supply
disconnector switched off.
Can shock, burn, or cause death.
Orange conductors supplied from
an external source. Follow lockout
procedure before maintenance.
(Cont’d)
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Doc. No. EM-3341622-0104 29 (80)
Safety Signs Safety Precautions
(Cont’d)

Hazardous voltage could be present with power supply
Orange conductors supplied from an external source.
WARNING
Hazardous voltage could be
present with power supply
Conductors supplied from
an external source. Follow lockout
procedure before maintenance.
Hazardous voltage could be present with power supply

Can shock, burn or cause death.
Conductors supplied from an external source.
Laser Radiation.
Can cause injury to eyes.
Do not stare into beam.
Follow instructions for safe work practices.
Class 2 laser product.
Hazardous voltage.
Read Maintenance Manual (MM) before using this socket outlet.
Failure to follow instructions could result in serious injury.

• Read and understand manual before operating this machine. If manual
is missing, contact Tetra Pak.
• Do not operate this machine unless doors are closed and all guards are
in place.
• Machine starts automatically. Stay clear from the machine when
operating.
(Cont’d)
30 (80) Doc. No. EM-3341622-0104

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Safety Precautions Safety Signs
(Cont’d)
Failure to follow instructions could result in serious injury.

• Read and understand manual before operating this machine. If manual
is missing, contact Tetra Pak.
• Do not operate this machine unless doors are closed and all guards are
in place.
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Doc. No. EM-3341622-0104 31 (80)
Protective Devices Safety Precautions
Protective Devices
There are different kinds of protective devices designed to ensure safe use of the
equipment. See the sections below.
WARNING
Hazardous zones.
Hazardous zones are safeguarded and provided with protective devices. Do not
inch or run this equipment if any protective device is inoperative.
Change inoperative components of the safety system immediately.
For the locations of safeguards and/or other protective devices not mentioned in this
section, see the Maintenance Manual.
Emergency Stop
DANGERI
DANGER
Hazardous voltage.
Hazardous voltage remains ON after activating an EMERGENCY STOP.
Emergency stop devices are used to stop this equipment immediately in a
hazardous situation. Learn the positions of all emergency stop devices and how to
use them.
Instructions for a normal production stop are included in the Stop chapter of the
Operation Manual.
Emergency Stop Buttons

Push one of the EMERGENCY STOP buttons to stop the equipment immediately.
See the location of each EMERGENCY STOP button in the machine-specific

manuals.
The location and number of emergency stop buttons can vary according to machine
design.
This illustration below shows an example of an EMERGENCY STOP button.
32 (80) Doc. No. EM-3341622-0104

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Safety Precautions Protective Devices
Emergency Stop Wires

Pull one of the EMERGENCY STOP wires to stop the equipment immediately.
See the location of the EMERGENCY STOP wires in the machine-specific manuals.
The location and number of emergency stop wires can vary according to machine
design.
This illustration below shows an example of an EMERGENCY STOP wire.
Safeguards
WARNING
Moving machinery parts.
Never defeat or bypass the interlocking devices.
Movable guards, for example, doors and covers leading to hazardous zones, are
fitted with interlocking devices where required. These devices are usually electric
safety switches that are parts of the safety system and must never be defeated,
bypassed, or otherwise made inoperative.
Where movable guards (doors) are equipped with means to be locked in a nonclosed
position, any person with the intention to preside, for any reason, behind such a
guard must lock the guard in the nonclosed position by use of a padlock.
Note! For work on the electrical equipment, the electrical power must also be
disconnected.
CAUTION
Corners and edges.
Close the doors, guards, or parts of the equipment unless they must be open during
work.
CAUTION
Burn hazard.
Parts of the equipment protected by guards may be hot after operation. Allow
components to cool down or use personal protective equipment.
After installation and maintenance, and before this equipment is inched or run, check
that all safeguards are in place and that they operate correctly.
(Cont’d)
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Doc. No. EM-3341622-0104 33 (80)
Protective Devices Safety Precautions
(Cont’d)
CAUTION
Equipment damage.
The equipment can be damaged if it is not stopped in the correct way. Never stop
this equipment by opening a movable guard, for example, a door or cover, equipped
with an interlocking device.
See the location of each interlocking device in the machine-specific manuals.
.
Indicating Tower
An indicating tower is a column of warning lights. The indicating tower can have the
following lights:
• A red light (1) indicates a hazardous condition. This is a situation that requires
immediate action.
• A yellow light (2) indicates an abnormal or impending critical condition. This is a
condition calling for action by the operator.
• A blue light (3) indicates that operator action is required.
• A green light (4) indicates a normal condition.
1
2
3
4
1 Red light
2 Yellow light
3 Blue light
4 Green light
.
34 (80) Doc. No. EM-3341622-0104

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Safety Precautions Protective Devices
Audible Alarm
The audible alarm (1) produces a warning signal every time this equipment is about
to start. The warning signal sounds for approximately three seconds prior to starting
to alert personnel.
1 Audible alarm
.
®
Doc. No. EM-3341622-0104 35 (80)
Safe Manual Handling Safety Precautions
Safe Manual Handling

Use mechanical lifting aids whenever possible. If mechanical lifting aids are not
available, do not attempt to lift loads over 23 kg without the assistance of a
colleague. Avoid lifting below knee height and above shoulder height. If it is
necessary to lift from the floor, follow the instructions below to reduce the risk of
back and disc injuries.
• Use safety shoes and be sure that the surface of the floor is not slippery.
• Get close to the load.
• Take a wide stance and find the best positions for your feet.
• Bend your hips and knees, and use your leg muscles.
• Keep the load close to your body.
• Do not twist your body while moving the load.
• Take small steps when turning.
In order to reduce the risk of injury to discs and back muscles, be careful to not bend
or twist your back when lifting. Keep the load close to your body to reduce the strain
on your back.
To reduce the ergonomic risks to each individual operator, job rotation is

recommended, so that recovery and variety are provided.
36 (80) Doc. No. EM-3341622-0104

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Safety Precautions Personal Protection
Personal Protection
This section applies to all personnel at all times when this equipment is in operation.
For special personal protective equipment required when handling hazardous
substances, see the Hazardous Substances section.
Noise
WARNING
Hazardous noise.
Can cause impaired hearing.
Wear hearing protection whenever this equipment is in operation.
Applies to machines with a sound pressure level exceeding 80 dB.
Noise
CAUTION
Hazardous noise.
May cause impaired hearing.
Hearing protection is recommended whenever this equipment is in operation.
Applies to machines with a sound pressure level between 70 and 80 dB.
Entanglement
WARNING
Risk of entanglement.
Do not wear jewellery or loose clothing when working on or near this equipment.
Restrain long hair with, for example, clips or rubber bands.
®
Doc. No. EM-3341622-0104 37 (80)
Hazardous Substances Safety Precautions
Hazardous Substances
WARNING
Contact with chemicals can cause death, serious injury, or illness.
Always read and follow the instructions in the safety data sheet supplied by the
manufacturer or local supplier, when handling chemicals.
Make sure that
• the safety data sheet is available
• preparations have been done to ensure that the stated safety measures in the
safety data sheet can be followed
• the locations of the first aid equipment are learned in order to act immediately in
case of an accident
Disposal of Chemical Substances

Always read and follow the disposal instructions in the safety data sheet supplied by
the manufacturer or local supplier.
It is strongly recommended that used chemical containers are

• disposed of according to the instructions immediately after use
• not used as disposal containers for other chemicals in order to avoid uncontrolled
chemical reactions within the container
.
38 (80) Doc. No. EM-3341622-0104

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Safety Precautions Magnetic Components
Magnetic Components
WARNING
Strong magnetic field.
Can cause serious injuries to persons with pacemakers. Maintain at least 300 mm
distance.
The magnet can attract tools and other metal objects causing pinch, cut, or impact.
Keep metal objects away from the magnet.
®
Doc. No. EM-3341622-0104 39 (80)
Supply Systems Safety Precautions
Supply Systems
Definition of Lockout Procedure
A lockout procedure is a procedure to put each necessary energy isolating device in
its safe position to prevent the energisation of the equipment, such as when a
maintenance procedure should be carried out.
A lockout is the use of a device, for example, a padlock, to make sure that an energy
isolating device cannot be operated.
An energy isolating device is a mechanical device that physically prevents

transmission or release of energy, such as an electrical supply disconnecting
device.
A detailed instruction for the specific lockout procedure(s) for this equipment is
found in the Maintenance Manual or in the Technical Manual.
Electrical Supply
DANGERI
DANGER
Hazardous voltage and moving machinery.
The electrical supply disconnecting device must be in position O (OFF) and secured
with a lock before any work with the equipment that requires the electrical supply to
be disconnected. See the Machine Status table applicable for each maintenance
procedure in the Maintenance Manual or the Technical Manual.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.
DANGERI
DANGER
Hazardous voltage can be present with the electrical supply disconnecting
device in position O (OFF).
Circuits identified by orange-coloured conductors are not disconnected by the main
electrical supply disconnecting device. The location of the electrical supply
disconnecting device of these circuits is described in the procedures that include
work on these types of circuit.
Certain procedures may require that the electrical supply disconnecting device is in
position | (ON). These exceptions are clearly stated in the manuals.
(Cont’d)
40 (80) Doc. No. EM-3341622-0104

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Safety Precautions Supply Systems
(Cont’d)
The location of the electrical supply disconnecting device is shown in the manuals for
each specific machine.
The illustration shows an electrical supply disconnecting device.
Residual Voltage
DANGERI
DANGER
Hazardous voltage.
After the electrical supply disconnecting device is turned to position O (OFF),
residual voltage remains in the capacitor circuits. Wait five minutes before opening
the enclosure containing these circuits. Ensure that no residual voltage remains on
the capacitors before touching them.
Electrical Cabinet
DANGERI
DANGER
Hazardous voltage.
Parts behind doors to the electrical cabinet may be live. The electrical supply
disconnecting device must be turned to position O (OFF) and secured with a lock
before performing maintenance inside the electrical cabinet.
Note! The key to the lock must be removed by the technician and retained in his/her
possession until all work is completed.
The use of a key or a tool is necessary to access to the electrical cabinet.
Make sure that the electrical cabinet doors are closed after working inside the
electrical cabinet. Doors with locks must be locked.
On some machines, when opening the doors to the electrical cabinet, live parts
inside the electrical cabinet are disconnected via an interlock.
(Cont’d)
®
Doc. No. EM-3341622-0104 41 (80)
(Cont’d)
See the location of each electrical cabinet in the machine-specific manuals.

The illustration below shows an example of an electrical cabinet.
Defeating the Interlock
DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death. The use of a special device or tool to defeat the
interlock makes parts within the electrical cabinet live even with the doors open.
For instructions and precautions, see the applicable Maintenance Manual
procedure.
A special device or tool can be used for the purpose of maintenance or
troubleshooting to defeat the interlock such that parts within the electrical cabinet
are made live even with the doors open.
Note! The special device or tool is only intended for use by skilled or instructed
persons.
42 (80) Doc. No. EM-3341622-0104

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Safety Precautions Supply Systems
Air Supply
WARNING
Compressed air and moving machinery.
Close the main air valve and lock it, and safely release compressed air from the air
system before any work with the equipment that requires the air supply to be closed.
See the Machine Status table applicable for each maintenance procedure in the
Maintenance Manual or the Technical Manual.
Note! The key to the lock must be removed by the technician and retained in his/her
possession until all work is completed.
Certain procedures may require air supply systems to be on. These exceptions are
clearly stated in the manuals.
See the location of the air supply in the machine-specific manuals.
The illustration below shows an example of a main air valve (1), and the lock (2).
1
2
1 Main air valve
2 Lock
.
Water Supply
CAUTION
Water under pressure.
Close the main water valves before any work with the equipment that requires the
water supply to be closed. See the Machine Status table applicable for each
maintenance procedure in the Maintenance Manual or the Technical Manual.
Certain procedures may require water supply systems to be on. These exceptions
are clearly stated in the manuals.
(Cont’d)
®
Doc. No. EM-3341622-0104 43 (80)
(Cont’d)
See the location of the main water valves (1) in the machine-specific manuals.
The illustration below shows an example of the main water valves (1).
1 1
1 Main water valve
.
Chemical Supply
WARNING
Contact with chemicals such as CIP fluid could cause death, serious injury, or
illness.
Close the chemical supply valve(s) and lock it/them and safely drain the system
before any work on parts in the cleaning system, such as pipes and valves, that
requires the chemicals supply to be closed. These occasions are clearly stated in
the user manuals.
Certain procedures may require chemical supply systems to be on. These
exceptions are clearly stated in the user manuals.
44 (80) Doc. No. EM-3341622-0104

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Safety Precautions Working at Height
Working at Height
This equipment is provided with a means of access to all locations where routine
tasks for operation and maintenance need to be carried out.
WARNING
Risk of falling.
For any kind of work at height, always ensure that safe means of access is available
and used. Where additional safe means of access other than provided with the
equipment is required, follow local work at height regulations and guidelines. Use
scaffolds or a mobile work platform and a safety harness. Create a safety perimeter
around the working area and secure tools or other objects from falling.
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Doc. No. EM-3341622-0104 45 (80)
Working at Height Safety Precautions
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46 (80) Doc. No. EM-3341622-0104

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1 How to Read the Electrical
Diagrams
®
Doc. No. EM-3341622-0104 47 (80)
1 How to Read the Electrical Diagrams
Description
This chapter describes how to read the circuit/electrical diagrams for your machine
or equipment.
Note! The actual diagrams are delivered as a separate document
48 (80) Doc. No. EM-3341622-0104

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1 How to Read the Electrical Diagrams Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1.1 Types of Diagrams .............................................. 51

1.2 How to Use CADdy Diagrams ................................ 52
1.2.1 Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1.2.1.1 Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1.2.1.2 Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
1.2.1.3 Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
1.2.1.4 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
1.2.1.5 Cable Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.2.1.6 Individual/Single Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1.2.1.7 PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
1.2.2 List Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1.2.2.1 List of Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1.2.2.2 List of Cable Wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
1.2.2.3 Terminal Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
1.2.2.4 List of Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
1.3 How to Use EPLAN diagrams ................................ 65

1.3.3 Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1.3.3.1 Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1.3.3.2 Equipment Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
1.3.3.3 Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
1.3.3.4 Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1.3.3.5 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1.3.3.6 Cable Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
1.3.3.7 Individual/Single Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
1.3.3.8 PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
1.3.4 List Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
1.3.4.1 Cable Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
1.3.4.2 Cable Connection List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
1.3.4.3 Line Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
1.3.4.4 List of Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
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Doc. No. EM-3341622-0104 49 (80)
1 How to Read the Electrical Diagrams
50 (80) Doc. No. EM-3341622-0104

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1 How to Read the Electrical Diagrams 1.1 Types of Diagrams
1.1 Types of Diagrams

Please refer to the section describing the type of diagram delivered with your
equipment. The type of diagram (CADdy or EPLAN) can be identified as described in
the following:
• CADdy diagrams
CADdy diagrams can be identified by the location of Tetra Pak logo, in the lower
left corner of the diagram, as shown below.
• EPLAN diagrams
EPLAN diagrams can be identified by the location of Tetra Pak logo, which is
offset from the lower left corner of the diagram, as shown below.
Machine: Version Des

Tetra Pak® Continuous Freezer S1500 A 2.0
ECM No
Creation date:
07-10-2013 Tetra Pak Hoyer
Rev. date:
(DD-MM-YY) 10-10-2013 Information Security Class
Print date:
10-10-2013
®
Doc. No. EM-3341622-0104 51 (80)
1.2 How to Use CADdy Diagrams 1 How to Read the Electrical Diagrams
1.2 How to Use CADdy Diagrams

CADdy diagrams may contain some or all of the following sections:
Global sheet Description

number
1 Front page.
2-99 List of documents.
A table of contents for the included diagrams.
100-999 Project information, physical location and layout.
1 000-9 999 Circuit diagrams.
Schematic diagrams describing the electrical system.
10 000- Pneumatic diagrams.
14 999 Schematic diagrams describing the pneumatic/air control system.
15 000- Terminal matrix.
15 999 Connection tables for the terminals in the electrical system.
16 000- List of cables.
16 999 Details about the cables used in the electrical system.
17 000- List of cable wires.
17 999 Details about the individual wires in the cables used in the
electrical system.
19 000- List of spare parts.
19 999 Details about the parts and components used in the electrical
system.
.
1.2.1 Numbering
1.2.1.1 Sheets
The pages are identified by drawing number (1), revision (2), and global sheet
number (3). The global sheet number (3) is the consecutive numbering of the pages
in the diagrams. The diagrams are split into function group (6) and location (5). Each
function group may be split into several sheets, identified by the function group
sheet number (4).
2 1
7 6 5 4 3
1 Drawing number 5 Location identifier
2 Revision number 6 Function group
3 Global sheet number identifier
4 Function group sheet 7 Device/equipment
number identifier
(Cont’d)
52 (80) Doc. No. EM-3341622-0104

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1 How to Read the Electrical Diagrams 1.2 How to Use CADdy Diagrams
(Cont’d)
References of the form SHEET.PATH are used to help locate components on the
diagrams. In the following example, a reference (1006.5) is made to a component
found on global sheet number (3) 1006 in path (8) 5.
3
8 Path/column number
An overview of all sheets is found in the List of documents section of the diagrams.
1.2.1.2 Components
2 3
4 5
1 Component symbol
2 Device identifier
3 Function group
identifier
4 Location identifier
5 Component code
(Cont’d)
®
Doc. No. EM-3341622-0104 53 (80)
(Cont’d)
Components are identified by the a device identifier (2), a function group

identifier (3), a location identifier (4), and a component code (5).
Note! The device, function, and location identifiers may be omitted when identical
to the identifier for the current sheet. The component code consists of a component
letter code, followed by a sequential number. Symbols are described in the Symbol
Overview sheet included in the diagrams.
A list of all parts and components is found in the List of spare parts section of the
diagrams.
Note! Some parts and component (for example motors and valves) are found in the
SPC.
1.2.1.3 Connectors
2
1 Component
designation
2 Component
connection
designation
To identify connectors, they are numbered as shown in the previous figure (the U1
connector (2)). Connectors can be can be referenced in the form PART:
CONNECTOR. For example the U1 connector (2) on the component (=S.MDR1)
+0292-M1 (1) can be written as +0292-M1:U1.
54 (80) Doc. No. EM-3341622-0104

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1.2.1.4 Cables
3
1
2 4
1 Location identifier 4 Cable 2

2 Terminal strip 5 Component with own
3 Cable 1 terminal strip
6 Cable 1
Cables are named according to the terminal strip they come from. For example
cables from terminal strip =A.AIR1-X51 (2) are designated =A.AIR1-W51X, where
X is a sequential number.
Cables from are named according to the function group they come from. For
example cables from component =A.MDR1+MCC1-Q (5) are designated =A.MDR1-
W00X, where X is a sequential number.
All cables are described in the List of cables section of the diagrams.
®
Doc. No. EM-3341622-0104 55 (80)
1.2.1.5 Cable Wires

Note! How wires are identified depends on whether the wires are bundled in a
cable (cable wires), or they are individual/single wires. Please see the appropriate
section.
3 4
1
2
1 Cable designation 5 Component

2 Wire designation designation
3 Terminal designation 6 Component
4 Terminal connection connection
designation designation
Cables consist of a number of cable wires that connect terminals and/or

components. For example cable wire 1 (2) of cable -S.MDR1-W121 (1) connects
connector U1 (6) on component (=S.MDR1)+0292-M1 (5) to connector U2 (4) on
terminal =S.MCC1-X12 (3) .
All wires and connections are described in the List of wires section of the diagrams.
.
56 (80) Doc. No. EM-3341622-0104

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1.2.1.6 Individual/Single Wires

Note! How wires are identified depends on whether the wires are bundled in a cable
(cable wires), or they are individual/single wires. Please see the appropriate section.
Designation and markings of individual/single wire ends follow the component
terminal name/number.
11
12
A1
A2
1 2
1 Component letter code
2 Sequential number
(Cont’d)
.
(Cont’d)
®
Doc. No. EM-3341622-0104 57 (80)
(Cont’d)
The following table lists the colour codes and dimensions for individual/single wires.
UL/CSA EN 60204-1
Colour Min. size Colour Min. size
AWG mm2
Power circuits Black 14 Black 2.5
Neutral White 14 Light blue 2.5
Protection wire Yellow/green 14 Yellow/green 2.5
Interlock AC/DC Yellow 18 Orange 0.75
circuits and externally
supplied circuits
Control circuit
above 50V
Phase AC Red 18 Red 0.75
Neutral AC Grey 18 Grey 0.75
Control circuit
below 50V
Positive DC Blue 18 Blue 0.75
Negative DC White with 18 White with 0.75
blue stripe blue stripe
Analogue
Wire Blue twisted Blue twisted
Cable Brown (+) 18 Brown (+) 0.75
Shielded
White (-) 18 White (-) 0.75
Digital In/Output Blue 30 Blue 0.50
All wires and connections are described in the Cable connection list section of the
diagrams.
.
58 (80) Doc. No. EM-3341622-0104

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1.2.1.7 PLC
1 3 4
1 PLC reference
designation
2 PLC operand address
3 Sheet/path reference
4 Connection reference
Reference boards show the type and placement of signal elements (see below)
identified by the reference designation (1), PLC operand address (2) and connection
reference (4).
The PLC operand address (2) identifies which input/output to turn on. The PLC
symbol address (5) is the symbol address that can be found in the PLC program. The
PLC description (6) is a short explanatory text.
5
6
2
7 4
5 PLC symbol address
6 PLC description
7 Reference board type
The reference board type (7) shows whether the board is digital (D) or analogue (A),
and whether it is input (I) or output (O).
®
Doc. No. EM-3341622-0104 59 (80)
1.2.2 List Types

1.2.2.1 List of Cables
The List of Cables section describes all cables found in the diagrams. The following
shows an example from the list of cables and the corresponding figure from the
circuit diagram.
1 2 3 4 5
List of Cables
- S H = Sh i el ded C ab l e
Cabl enam e Descri pt i on Type - L T = L ow Te m pe r at ur e C ab l e
I n t e r n a l o r Xt e r n a l c a b l e F r o m To
4
1
5
1 Cablename: Cable 4 From: Connection

name identification
2 Type: Cable type 5 To: Connection
3 Internal or Xternal identification
cable: Cable
delivery/mounting type
The cable delivery/mounting type (3) denotes how the cable is delivered and
mounted. Internal cables (I) are delivered and mounted by Tetra Pak. External
cables (X) are delivered and mounted by the customer/end user. Internal/external
cables (I/X) are delivered by Tetra Pak, but mounted by the customer/end user.
(Cont’d)
60 (80) Doc. No. EM-3341622-0104

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(Cont’d)
The cable type abbreviation (2) denotes the specifications of the cable. For example
7G1-SH is a shielded cable with seven conductors (one of which is a protective
conductor) with a cross section of 1 mm2. 4X2,5-SH-LT is a shielded, low
temperature cable with four conductors (no protective conductor) with a cross
section of 2.5 mm2
6 8
7 9
6 Total number of 8 Conductor cross
conductors section in mm2
7 Protective conductor 9 Shielded cable (SH)
(G) or no protective and/or Low
conductor (X) temperature cable (LT)
.
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Doc. No. EM-3341622-0104 61 (80)
1.2.2.2 List of Cable Wires

The List of Cable Wires section describes the conductors/wires for each cable found
in the diagrams. The following shows an example from the list of cable wires and the
corresponding figure from the circuit diagram.
1 2 3 4 5 6 7 8
L i st o f C a b le Wi r e s
Gl o b a l
Cabl enam e (-) Wi re Sq u a r e Col our Descri pt i on Connect i on 1 Connect i on 2 Sheet Pa t h
5 2
6 1
1 Cablename: Cable 5 Connection 1:

name Connection
2 Wire: Wire number identification
3 Square: Conductor 6 Connection 2:
cross section in mm2 Connection
4 Colour: identification
Conductor/wire 7 Global Sheet: Global
identification sheet number
reference
8 Path: Path/column
reference
.
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1.2.2.3 Terminal Matrix

The Terminal Matrix sheets (or terminal connection table) contains information about
each terminal found in the diagrams and the related connections, cables and cable
wires. The following shows an example of a terminal matrix and the corresponding
figure from the circuit diagram.
5
Descr i pt i on Cabl e t ype
Descr i pt i on Cabl e t ype

1
T e r min a l Ma t r i x 3
4
2
2 1
Cabl e name
Cabl e name
Te r mi na l S t r i p :
Gl obal sheet
- X1 2
Pat h
Connect i on 1 Term. No. Connect i on 2
3 4 5 6 7 8
1 Terminal strip 5 No.: Terminal number
identification 6 Connection 2: To
2 Cable name connection
3 Wire numbers 7 Global sheet: Global
4 Connection 1: From sheet number
connection reference
8 Path: Path/column
reference
.
®
Doc. No. EM-3341622-0104 63 (80)
1.2.2.4 List of Spare Parts

The List of Spare Parts section contains information about all parts and components
in the diagrams. The following shows an example from the list of spare parts and the
corresponding figure from the circuit diagram.
1 2 3 4 5 6 7
L i s t o f Sp a r e Pa r t s
F unct i on(=) L o c a t i o n ( +) Nam e(-) Am ount Type Su p p l i e r Descri pt i on
3
1
1 Function(=): Device 5 Type: Type/order

and function group number
identifier 6 Supplier: Spare part
2 Location(+): Location supplier
identifier 7 Description: Part
3 Name(-): Component description
code
4 Amount: Quantity
.
64 (80) Doc. No. EM-3341622-0104

®
1 How to Read the Electrical Diagrams 1.3 How to Use EPLAN diagrams
1.3 How to Use EPLAN diagrams

Note! EPLAN diagrams can be identified by the location of Tetra Pak logo, which is
offset from the lower left corner of the diagram, as shown below.
Machine: Version Des

ECM No
Creation date:
07-10-2013 Tetra Pak Hoyer
Rev. date:
(DD-MM-YY) 10-10-2013 Information Security Class
Print date:
10-10-2013
EPLAN diagrams contain some or all of the following sections:
Chapter Global sheet Description

number
1 Front page.
0001 2-99 Index.
100-1 999 Layout (PIF).
0003 2 000-10 999 Circuit diagrams.
Schematic diagrams describing the electrical system.
0004 11 000- Pneumatic diagrams.
14 999 Schematic diagrams describing the pneumatic/air
control system.
0005 16 000- Cable overview.
16 999 Details about the cables used in the electrical system.
17 000- Cable connection diagram.
17 999 List of cables and their connections for the
equipment.
18 000- Line summary.
18 999 Details about the lines inside the electrical cabinet
19 000- List of spare parts.
19 999 Details about the parts and components used in the
electrical system.
.
®
Doc. No. EM-3341622-0104 65 (80)
1.3 How to Use EPLAN diagrams 1 How to Read the Electrical Diagrams
1.3.1 Numbering
1.3.1.1 Sheets
The pages are identified by drawing number (1), version (3), and global sheet
number (4). The global sheet number (4)is the consecutive numbering of the pages
in the diagrams. The diagrams are split into function group (7)and location (6). Each
function group may be split into several sheets, identified by the function group
sheet number (5).
8 7
Function:
Page Type
=F.PSP1
Location:
CIRCUIT DIAGRAM +7000
Document No. Doc. type Version Function sheet Global sheet
59717520392 - 0001 ELD 00 2 2002 6
1 2 3 5 4
1 Drawing number 6 Location identifier
2 Chapter/section 7 Function group
number identifier
3 Version number 8 Device/equipment
4 Global sheet number identifier
5 Function group sheet
number
.
(Cont’d)
66 (80) Doc. No. EM-3341622-0104

®
(Cont’d)
References of the form SHEET.PATH are used to help locate components on the
diagrams. In the following example, a reference (2004.5) is made to a component
found on global sheet number (4) 2004 in path (9) 5.
8
1 2 3 4 5 6 7 8 9 10
2,5
2003.10 / F1-L1 F1-L1 / 2002.1
2,5
2003.10 / F1-L2 F1-L2 / 2002.1
2,5
2003.10 / F1-L3 F1-L3 / 2002.1
1 3 5
-F3
3,5-5A
I> I> I>

220V OKAY SIGNAL
2 4 6 -PSP_220V_OK_DI
I2.2
OPTION =F.RCK1/2023.7
=F.RCK1-K5
2,5 2,5 400V 480V DC24V
4 2
2,5 2,5
-T2
315VA 1.1 1.2 1.4 1.0 1.5 1.8
2,5
PE
MOUNTINGPLATE
PE
-PE
11
-F5
/2004.5 14
2.1 2.3 2.4 2.2
1,5
MOUNTINGPLATE
PE
-PE
1 11
-F5
2A 2 14
/2004.9
-X04-L -X04-N
1 2 3 4 5 6 1 2 3 4 5 6
11
-F5 F5:230V-L / =F.EST1/2005.1
F5:N / =F.EST1/2005.1
/2004.5 14
Machine: Version Designer Function description: Function:

Tetra Pak® Continuous Freezer S1500 A 2.0 JSR Supply 1
ECM No Denomination Page Type
=F.PSP1
Creation date:
07-10-2013 Tetra Pak Hoyer 230VAC POWER SUPPLY CIRCUIT DIAGRAM Location:
+7000
Rev. date:
(DD-MM-YY) 10-10-2013 Information Security Class Document No. Doc. type Version Function sheet Global sheet
Print date:
10-10-2013 Internal 59717520391 - 0003 ELD 00 4 2004
3
9 Path/column number
An overview of all sheets is found in the Index section of the diagrams.
®
Doc. No. EM-3341622-0104 67 (80)
1.3.1.2 Equipment Options

In some cases, an electrical diagram may be valid for equipment along with one or
more optional features (options). When this is the case, the valid options will be
listed on the front page and the options that apply to the specific equipment will be
stated on the machine plate.
In the following example, the electrical diagram is valid for the standard freezer, as
well as the option Variable Dasher Speed (A) and the option Ice Cream Pump 2 (B).
1 2 3 4 5 6 7 8 9 10

Drawing number:
59717520391
OPTION A: Variable Dasher Speed X
OPTION B: Ice Cream Pump 2 X
Machine: Version Designer Function description: Function:

Tetra Pak® Continuous Freezer S1500 A 2.0 JSR
ECM No Denomination Page Type
Creation date:
07-10-2013 Tetra Pak Hoyer FRONT PAGE Location:
Rev. date:
(DD-MM-YY) 10-10-2013 Information Security Class Document No. Doc. type Version Function sheet Global sheet
Print date:
10-10-2013 Internal 59717520391 - 0001 ELD 00 1 1
.
1.3.1.3 Components
1 2 3 4
A1
=F.MXP1+7000-Q1
A2
1 Device and function

group identifier
2 Location identifier
3 Component code
4 Component symbol
Components are identified by the a device and function group identifier (1), a
location identifier (2), and a component code (3).
Note! The device, function, and location identifiers may be omitted when identical
to the identifier for the current sheet. The component code consists of a component
letter code, followed by a sequential number. Symbols are described in the Symbol
Overview sheet included in the diagrams.
A list of parts and components is found in the List of spare parts section of the
diagrams.
Note! Some parts and component (for example motors and valves) are found in the
.
SPC.
68 (80) Doc. No. EM-3341622-0104

®
1.3.1.4 Connectors
2
+7051
U1 V1 W1
M SH
-M1
3~
PE
1
The illustration shows part of =F.CPR2+7000.
1 Component
designation
2 Component
connection
designation
To identify connectors, they are numbered as shown in the previous figure (the
component +7051-M1 (1)). Connectors can be referenced in the form PART:
CONNECTOR. For example the component +7051-M1 (1) on the U1 connector (2) can
be written as +7051-M1:U1.
.
1.3.1.5 Cables
-T1
L1 L2 L3 PE
U V W PE
-W[=F.CRP2+7000-T1/ -SH:3
=F.CRP2+7051-M1]
4G2,5 1 2 3 GNYE SH
+7051
U1 V1 W1
M SH
-M1
3~
PE
Cables are prefixed by a -W and named according to the components they connect.
For example the cable connecting -T1 and +7051-M1 is designated -W[=F.CRP2
+7000-T1/=F.CRP2+7051-M1].
All cables are described in the Cable overview section of the diagrams.
.
®
Doc. No. EM-3341622-0104 69 (80)
1.3.1.6 Cable Wires

cable (cable wires), or individual/single wires. Please see the appropriate section.
3
-T1
L1 L2 L3 PE
U V W PE
-SH:3
4
-W[=F.CRP2+7000-T1/
1 =F.CRP2+7051-M1]
4G2,5 1 2 3 GNYE SH
2
+7051
U1 V1 W1
M SH
-M1
3~
PE 6
5
1 Cable designation 5 Component
2 Wire designation designation
3 Component 6 Component
designation connection
4 Terminal connection designation
designation
Cables consist of a number of cable wires that connect terminals and/or

components. For example cable wire 3 (2) of cable -W[=F.CRP2+7000-T1/=F.
CRP2+7051-M1] (1) connects terminal W (4) on terminal -T1 (3) to connector
W1 (6) on component +7051-M1 (5) .
All cable wires and connections are described in the Cable connection list section of
the diagrams.
.
1.3.1.7 Individual/Single Wires

cable (cable wires), or individual/single wires. Please see the appropriate section.
(Cont’d)
70 (80) Doc. No. EM-3341622-0104

®
(Cont’d)
Designation and markings of individual/single wire ends follow the function group,
component name and terminal number. For example =F.MXP1-Q1:A1.
A1
A1
-Q1
A2
1 2 A2
The illustration shows part of =F.MXP1+7000.
1 Component letter code
2 Sequential number
(Cont’d)
.
(Cont’d)
®
Doc. No. EM-3341622-0104 71 (80)
(Cont’d)
The following table lists the colour codes and dimensions for individual/single wires.
UL/CSA EN 60204-1
Colour Min. size Colour Min. size
AWG mm2
Power circuits Black 14 Black 2.5
Neutral White 14 Light blue 2.5
Protection wire Yellow/green 14 Yellow/green 2.5
Interlock AC/DC Yellow 18 Orange 0.75
circuits and externally
supplied circuits
Control circuit
above 50V
Control circuit
below 50V
Positive DC Blue 18 Blue 0.75
Negative DC White with 18 White with 0.75
blue stripe blue stripe
Analogue
Wire Blue twisted Blue twisted
Cable Brown (+) 18 Brown (+) 0.75
Shielded
White (-) 18 White (-) 0.75
Digital In/Output Blue 30 Blue 0.50
All wires and connections are described in the Line summary section of the
diagrams.
.
72 (80) Doc. No. EM-3341622-0104

®
1.3.1.8 PLC
2 4
-K6
3 5 6
ET200S SIEMENS
1
4 DI DC 24V ST 1
I3.0 =F.CRP2/2010.1.5 -CRP2_DRV_OK_DI CREAM PUMP 2 DRIVE OK
1/IX.0/DI0
2
I3.2 -I3_2_DI SPARE
7 2/IX.2/DI2
3
3/DC24V =F.CRP2/2010.1.4
DC24V
4
4/DC24V
DC24V
A4
A4/AUX1
A3
A3/AUX1
The illustration shows part of =F.RCK1+7000.

1 PLC reference
designation
2 PLC operand address
3 Sheet/path reference
4 Connection reference
5 PLC symbol address
6 PLC description
7 Reference board type
Reference boards show the type and placement of signal elements identified by the
reference designation (1), PLC operand address (2) and connection reference (4).
The PLC operand address (2) identifies which input/output to turn on. The PLC
symbol address (5) is the symbol address that can be found in the PLC program. The
PLC description (6) is a short explanatory text.
The reference board type (7) shows whether the board is digital (D) or analogue (A),
and whether it is input (I) or output (O).
®
Doc. No. EM-3341622-0104 73 (80)
1.3.2 List Types

1.3.2.1 Cable Overview
The Cable Overview section describes all cables found in the diagrams. The
following shows an example from the list of cables and the corresponding figure
(part of =F.MXP1+7000) from the circuit diagram.
1 4 5 3 2
all Conductors Cross-section Length Graphical page

Cable name Source (from) Target (to) cable type function text
conductors used [mm] [m] of cable diagram
W[=F.MXP1+7000-T1/=F.MXP1+7050-M1] =F.MXP1+7000-T1 =F.MXP1+7050-M1 ÖLFLEX® 150 CY QUATTRO 4G 4 2,5 MIX PUMP #0005=CABLE+CONNECT/17000
+7000-SH
W[=F.RCK1+7000-K13/=F.MXP1+7002-T2] =F.RCK1+7000-K13 =F.MXP1+7002-T2 UNITRONIC® LiYCY 4 4 0,75 MIX FLOW METER #0005=CABLE+CONNECT/17000
ICE CREAM PUMP 1 #0005=CABLE+CONNECT/17000

W[=F.CRP1+7000-T1/=F.CRP1+7051-M1] =F.CRP1+7000-T1 =F.CRP1+7051-M1 -T1
ÖLFLEX® 150 CY QUATTRO 4G 4 2,5
0,75kW L1 L2 L3 PE
4 U V W PE
-W[=F.MXP1+7000-T1/ -SH:1
=F.MXP1+7050-M1]
4G2,5 1 2 3 GNYE SH
+7050
U1 V1 W1
M SH
-M1
0,75kW 3~
1,76A
PE
5
1 Cable name: Cable 4 Source (from):

name Connection
2 all conductors: Cable identification
type 5 Target (to): Connection
3 Cable type: Cable identification
description
.
The cable type abbreviation (2) denotes the specifications of the cable. For example
7G1-SH is a shielded cable with seven conductors (one of which is a protective
conductor) with a cross section of 1 mm2. 4X2,5-SH-LT is a shielded, low
temperature cable with four conductors (no protective conductor) with a cross
section of 2.5 mm2
6 8
7 9
6 Total number of 8 Conductor cross
conductors section in mm2
7 Protective conductor 9 Shielded cable (SH)
(G) or no protective and/or Low
conductor (X) temperature cable (LT)
.
74 (80) Doc. No. EM-3341622-0104

®
1.3.2.2 Cable Connection List

The Cable Connection List section describes the conductors/wires for each cable
found in the diagrams. The following shows an example from the list of cable wires
and the corresponding figure (part of =F.MXP1+7000) from the circuit diagram.
Note! If relevant, the option designation (6) indicates the option the list is valid for.
4 1 2 5 3 6
From Cable To Page.Col. Option
W[=F.MXP1+7000-T1/=F.MXP1+7050-M1]
MIX PUMP
ÖLFLEX 150CY QUATTRO 4G2,5 -
=F.MXP1+7000-T1:U 1 =F.MXP1+7050-M1:U1 2007.2

=F.MXP1+7000-T1:V 2 =F.MXP1+7050-M1:V1 2007.2
=F.MXP1+7000-T1:W 3 =F.MXP1+7050-M1:W1 2007.2
=F.MXP1+7000-T1:PE GNYE =F.MXP1+7050-M1:PE 2007.2
+7000-SH:1 SH =F.MXP1+7050-M1:SH
-T1 2007.3
0,75kW L1 L2 L3 PE
4 U V W PE
-W[=F.MXP1+7000-T1/ -SH:1
=F.MXP1+7050-M1]
4G2,5 1 2 3 GNYE SH
1
2
+7050
U1 V1 W1
M SH
-M1
0,75kW 3~
1,76A
PE
5
1 Cable: Cable name 4 From: Connection

2 Wire identification identification
3 Page.Col.: Sheet/Path 5 To: Connection
reference identification
6 Option: Option
designation
.
®
Doc. No. EM-3341622-0104 75 (80)
1.3.2.3 Line Summary

The Line Summary section describes how the lines (1) in the cabinet are connected
to the various connectors (2). The following shows an example from the list of cable
wires and the corresponding figure (part of =F.MXP1+7000) from the circuit
diagram.
3 4
Line summary : LINES
Net Page.Col. Area/Color
1
K1:14+
=F.EST1-X55+:2 2005.5 BU 0.75
3 1
=F.MXP1-Q1:A1 2007.9 BU 0.75
2 =F.CRP1-Q1:A1 2009.9 BU 0.75

9 10
=F.CRP2-Q1:A1 2010.1.9
Q1-L1 / =F.CRP1/2009.1
Q1-L2 / =F.CRP1/2009.1
Q1-L3 / =F.CRP1/2009.1
K1:14 / =F.CRP1/2009.1
2
A1
-Q1
A2
F4-L- / =F.CRP1/2009.7
Function:
=F.MXP1 3
Location:
+7000
Doc. type Version Function sheet Global sheet
ELD 00 1 2007
1 Line identification 3 Page.Col.: Sheet/Path
2 Connector reference
identification 4 Area/Color: Wire
type/specification
.
76 (80) Doc. No. EM-3341622-0104

®
1.3.2.4 List of Spare Parts

The List of Spare Parts section contains information about all parts and components
in the diagrams. The following shows an example from the list of spare parts and the
corresponding figure (part of =F.MXP1+7000) from the circuit diagram.
1 2 3 4 5 6 7 8 9
TETRA PAK
FUNCTION LOCATION NAME Q. SUPPLIER PAGE DESIGNATION INFO
PART NUMBER
=F.MXP1 +7000 -F1 1 5945717-9085 TETRA PAK 2007.2 SUPPLY BAR

=F.CRP2 +7000 -T1 1 5985701-9750 TETRA PAK 2010.1. FREQUENCY CONVERTER OPTION B
=F.MMO1 +7000 -B1 1 90512-1865 TETRA PAK 2013.2 CURRENT TRANSFORMER NOT IF OPTION A
2 3
1 3 5 13 21
-F1
2,2-3,2A 14 22
/2007.8
I> I> I>
3 2 4 6
2,5 2,5 2,5
1 3 5
-Q1
/2007.9 2 4 6
1 Function: Device and 6 Supplier: Spare part

function group supplier
identifier 7 Page: Sheet/Path
2 Location: Location reference
identifier 8 Designation: Part
3 Name: Component description
code 9 Info: Supplementary
4 Q: Quantity information
5 Tetra Pak Part
Number: Type/order
number
.
®
Doc. No. EM-3341622-0104 77 (80)
78 (80) Doc. No. EM-3341622-0104

®
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EM

Doc. No. EM-3341622-0104

Doc. No. EM-3341622-0104

Machine or equipment configurations that

Doc. No. EM-3341622-0104

Tetra Pak Processing Systems A/S

This document is valid for all

6 (80) Doc. No. EM-3341622-0104

Abbreviations and Terminology ............................... 9

Machine Introduction .......................................... 15

Food Grade Lubricated Machine Plate . . . . . . . . . . . . . . . . . . . . 19

Assistance and Inquiries...................................... 22

8 (80) Doc. No. EM-3341622-0104

Abbreviations and Terminology*

Any item that is named specifically in this document is to be considered a

10 (80) Doc. No. EM-3341622-0104

9 General 9.2 Technical Data

Doc. No. MM-2730517-0103 41 (60)

12 (80) Doc. No. EM-3341622-0104

Information that is displayed on the user interface, is to be repeated in the document,

A pointer arrow indicates the position of

A zoom arrow indicates that an object

A rotation movement arrow indicates

14 (80) Doc. No. EM-3341622-0104

Tetra Pak Processing Systems A/S

China RoHS2 Compliance

16 (80) Doc. No. EM-3341622-0104

Collective Machine Plate

Electrical Equipment Marking

Machine Type. : Tetra Pak®

18 (80) Doc. No. EM-3341622-0104

Food Grade Lubricated Machine Plate

Fluids and Chemical Products

Separation of Materials and Components

20 (80) Doc. No. EM-3341622-0104

Assistance and Inquiries

22 (80) Doc. No. EM-3341622-0104

24 (80) Doc. No. EM-3341622-0104

Safety Messages Description ................................ 27

Safety Signs ...................................................... 29

Safe Manual Handling.......................................... 36

Hazardous Substances ........................................ 38

Working at Height ............................................... 45

26 (80) Doc. No. EM-3341622-0104

Safety Messages Description

Danger indicates an imminently

Warning indicates a potentially

Caution indicates a potentially

28 (80) Doc. No. EM-3341622-0104

ISO Standard ANSI Standard

Read Operation Manual (OM) before using this equipment.

Hazardous residual voltage on capacitors.

ISO Standard ANSI Standard

Hazardous voltage could be present with power supply

Failure to follow instructions could result in serious injury.

30 (80) Doc. No. EM-3341622-0104

ISO Standard ANSI Standard

Failure to follow instructions could result in serious injury.