UTILITIES-III

Shift Engineer Logbook

Mirpur Mathelo
Shift: Night Date: 11-Sept-22
Instrument securities bypassed Nil
Mechanical securities bypassed Nil
ESD Status Area-09
Feed Gas B/L Pressure, Kg/cm 2 29.70 T-901 / 902 / 940 Level, % 98/97.9/70
Fuel Gas B/L Pressure, Kg/cm 2 10.4 1/7/14/16-
Tube Wells in service [Total =16]
ME-1501A/ME-1502 ΔP, Kg/cm2 0.08/0.03 20/27/29/35
E-352 ΔP, Kg/cm 2 0.83 09-FR-1 / FR2 / FR17 Flow, m3/hr. 695/470/270
NG Condensate, Fuel/Feed ml / min 50/100 Demin. Lines in Service, Ea. C
Area-06 Cation Production (A / B / C) 10/580/2050
B-601 / 602 / 603 Load, TPH 49+50+33 = 132 Anion Production (A / B / C) 1180/330/2330
Purge Gas to B- 601 /602 / 603,
2300+3600+1100=7000 Acid / Caustic Consumption, Kg 1500/1400
NMC/hr.
E-601 Vacuum, Kg/cm2 -0.925 Acid / Caustic Inventory, Tons 31.85/45.4
06-XX-14A/B 9.5/9.4 Mixed Bed in Service A
B-601 / 602 Oxygen, % 2.2/3.0 Mixed Bed Production (A / B / C) 8850/1250/400
LS Prod/Vent, TPH 00/01 ME-952A/B pit level, % 05/80
TK-601 / MK-601 [on Rolling/Load] -/TK-601 Lime Kiln Temp. (Max) Bottom /Top, oC 623/224
Lime Kiln Buckets/ CaO Bags
TK-602 / MK-602 [on Rolling/Load] -/MK-602 05/02
Charge
Area-07 Area-08
TG-701A/B & GT-703 Load, MW 2.5+2.2+9.6 = 14.3 CWS / CWR Pressure (P1/P2),Kg/cm2 2.96/1.30
2.60 / 2.05 CWS / CWR Temp (T1/T2), 0C 31.5/40.4
Township Load (Max /Min), MWH
2300 / 0500 No. of CW Pumps in Service / Rolling ABD/-
MG-702 hot condensate / lube oil
50/47 Chlorine/Bromine Dosing (Kg) 60/30
temperatures
E-701A/B Vacuum, Kg/cm2 -0.95/-0.96 ORP / F.Cl2, mV/ppb 760/673
E-701A/B Hot Well Temp, oC CBD, m3/hr. / Chlorides, ppm
39/38 100/248
GT-703 Combustion Air ΔP, mm
94 Acid Inventory, Tons 22.7
WC
V-703 condensate, Lit 00 Hypo / Chlorine Inventory, Kg / Cyl. 1410/04
Area-11 Area-16
V-1103 Pressure, Kg/cm 2 5.0 pH of Waste Water [Limit: 6-9] 6.32/8.56/9.10
Conductivity of Waste Water, µs/cm
N2 Consumption, NMC 106
[Limit:2500 µs] 3170/1465/1870
Ammonia in Waste Water, ppm
N2 Inventory, NMC 12100 17/14/22
[Limit:40 ppm]
GCF
K-1501 K-1521 [JGC-4] K-1531 [JGC-6]
A B C D A B C A B C D
Speed, rpm 1110 1100 1115 1110 900 880 SB 880 880 880 880
Recycle valve opening, % 00 00 64 00 09 00 100 00 10 05 05
Suction Pressure, PSI 460 141 141
Discharge Pressure, PSI 874 483 482
15-FR-32, MMSCFD 64.0
24” suction valve opening, % 25.0
Steam & Power:
• TG-701A/B slip rings cleaned. Maximum temperature of 56/58°C observed during shift.
• 15-PIC-8V is 35% open.
• GT-703 pre filter sheets replacement required.
• E-352 ∆P is ~0.83Kg/cm2.
• ME-1501B taken in service and ME-1501A isolated, MS please follow for filter element replacement. [for info: last
change over 26-07-2022]
• GT-703 electrostatic filter failure alarm appeared in E/S at 2000 hrs, informed to electrical and will be checked
tomorrow. M/S please follow.

Off-Site:
• Clarifier makeup is on well water.
• Waste water disposal is towards E-pond.
Follow Ups:
• MP-1651B discharge pipe replaced. M/S please follow for its pump fitting.
• Tube well # 36 will be removed on Monday for motor tripping fault checking / rectification.
• Lime slacker body leakage rectification.
• Tube # 03 reset and started but it is taking 31.5amp current (32 amp tripping) and is tripping after starting.
• Tube well no. 01N & 02 panel’s hinges are damaged, Communicated to electrical.
• Ferrous Sulphate dosing pumps suction strainers required.
• Chemical transfer pump leakage rectification required.
• Lights TP-800D and CP system cabin fused rods replacement required.
• P-925A NRV passing problem.
• P-952A/B fused lighting rectification required.
• Bromine pump checking required against low flow.
• P-920A gland tightening required against heavy leakage.
GCF:
• EK-1501 A/B/C/D, EK-1521A/B and EK-1531A/B/C/D are in service.
Routine Audits:
Frequency Audit New Observations Actions
Weekly

Bi-Monthly

Monthly

Quarterly

UA