UTILITIES-III

Shift Engineer Logbook

Mirpur Mathelo
Shift: Night Date:01-Sept-22
Instrument securities bypassed Nil
Mechanical securities bypassed Nil
ESD Status Area-09
Feed Gas B/L Pressure, Kg/cm 2 30.0 T-901 / 902 / 940 Level, % 98/98.8/30
Fuel Gas B/L Pressure, Kg/cm 2 10.1 1/7/16-20/27/29-
Tube Wells in service [Total =15]
ME-1501A/ME-1502 ΔP, Kg/cm2 0.21/0.03 34/36
E-352 ΔP, Kg/cm 2 0.45 09-FR-1 / FR2 / FR17 Flow, m3/hr. 650/475/270
NG Condensate, Fuel/Feed ml / min 50/100 Demin. Lines in Service, Ea. B
Area-06 Cation Production (A / B / C) 740/4450/2190
B-601 / 602 / 603 Load, TPH 45+52+33 = 130 Anion Production (A / B / C) 590/2700/1540
Purge Gas to B- 601 /602 / 603,
2300+3400+1000=6700 Acid / Caustic Consumption, Kg -/-
NMC/hr.
E-601 Vacuum, Kg/cm2 -0.918 Acid / Caustic Inventory, Tons 27.63/63.8
06-XX-14A/B 10.1/9.3 Mixed Bed in Service B
B-601 / 602 Oxygen, % 3.2/2.7 Mixed Bed Production (A / B / C) 680/9480/2490
LS Prod/Vent, TPH 00/00 ME-952A/B pit level, % 20/25
TK-601 / MK-601 [on Rolling/Load] -/TK-601 Lime Kiln Temp. (Max) Bottom /Top, oC 746/225
Lime Kiln Buckets/ CaO Bags
TK-602 / MK-602 [on Rolling/Load] -/MK-602 07/02
Charge
Area-07 Area-08
TG-701A/B & GT-703 Load, MW 2.4+2.3+9.6 = 14.3 CWS / CWR Pressure (P1/P2),Kg/cm2 2.96/1.30
2.52/2.00 CWS / CWR Temp (T1/T2), 0C 32.9/41.6
Township Load (Max /Min), MWH
2300/0500 No. of CW Pumps in Service / Rolling ABD/-
MG-702 hot condensate / lube oil
50/47 Chlorine/Bromine Dosing (Kg) 60/30
temperatures
E-701A/B Vacuum, Kg/cm2 -0.95/-0.96 ORP / F.Cl2, mV/ppb 757/432
E-701A/B Hot Well Temp, oC CBD, m3/hr. / Chlorides, ppm
41/39 150/234
GT-703 Combustion Air ΔP, mm
84 Acid Inventory, Tons 26.8
WC
V-703 condensate, Lit 00 Hypo / Chlorine Inventory, Kg / Cyl. 1490/04
Area-11 Area-16
V-1103 Pressure, Kg/cm 2 3.0 pH of Waste Water [Limit: 6-9] 7.88/8.20/6.10
Conductivity of Waste Water, µs/cm
N2 Consumption, NMC 700
[Limit:2500 µs] 1136/1739/2454
Ammonia in Waste Water, ppm
N2 Inventory, NMC 10700 13/36/34
[Limit:40 ppm]
GCF
K-1501 K-1521 [JGC-4] K-1531 [JGC-6]
A B C D A B C A B C D
Speed, rpm 1115 1100 SB 1110 900 895 SB 915 UM 900 880
Recycle valve opening, % 00 00 100 00 05 00 100 05 100 00 15
Suction Pressure, PSI 450 164 164
Discharge Pressure, PSI 822 480 478
15-FR-32, MMSCFD 52.5
24” suction valve opening, % 26.5
Steam & Power:
• TG-701A/B slip rings cleaned. Maximum temperature of 62/60°C observed during shift.
• 15-PIC-8 remained close.
• TK-601 oil sample sent at 0400 hrs, moisture reported <200 ppm. Oil centrifuge remained in service.
• B-601 air preheater sealing air hose clamp tightening required.
Off-Site:
• Clarifier makeup is on well water.
• Potable water plant op. cabin tube lights rectification required.
• 09 bromine pump suction/discharge tube leakage rectification required.
• ME-921 recycle valve diaphragm leakage rectification required.
• ME-920 top lights rectification required.
• P-920A pump gland leakage rectification required.
• M/S follow for S-950C inlet line leakage rectification.
• Waste water disposal is towards C-pound due to E-pond high level.
GCF:
• EK-1501 A/B/D, EK-1521A/B and EK-1531A/C/D are in service.
• EK-1531B old waste gate reinstalled, waste gate module jigs cleaned and engine cylinders inspected. Unit started
at 1200 hrs, it tripped at 0220 hrs on engine low speed due to waste gate sticking. Further jobs will be carried out
in M/S, however, engine can be started as per requirement.
Routine Audits:
Frequency Audit New Observations Actions
Weekly

Bi-Monthly

Monthly

Quarterly

AUB