UTILITIES-III

Shift Engineer Logbook

Mirpur Mathelo
Shift: Evening Date:01-Sept-22
Instrument securities bypassed Nil
Mechanical securities bypassed Nil
ESD Status Area-09
Feed Gas B/L Pressure, Kg/cm 2 30.0 T-901 / 902 / 940 Level, % 97/98.8/20
Fuel Gas B/L Pressure, Kg/cm 2 10.2 1/7/16-20/27/29-
Tube Wells in service [Total =15]
ME-1501A/ME-1502 ΔP, Kg/cm2 0.21/0.03 34/36
E-352 ΔP, Kg/cm 2 0.45 09-FR-1 / FR2 / FR17 Flow, m3/hr. 650/475/270
NG Condensate, Fuel/Feed ml / min 50/100 Demin. Lines in Service, Ea. B
Area-06 Cation Production (A / B / C) 550/3950/2000
B-601 / 602 / 603 Load, TPH 47+50+33 = 130 Anion Production (A / B / C) 400/2200/1350
Purge Gas to B- 601 /602 / 603,
2400+3400+1200=7000 Acid / Caustic Consumption, Kg -/-
NMC/hr.
E-601 Vacuum, Kg/cm2 -0.919 Acid / Caustic Inventory, Tons 27.63/63.8
06-XX-14A/B 9.5/9.4 Mixed Bed in Service B
B-601 / 602 Oxygen, % 2.5/2.5 Mixed Bed Production (A / B / C) 680/8200/2150
LS Prod/Vent, TPH 00/00 ME-952A/B pit level, % 30/30
TK-601 / MK-601 [on Rolling/Load] -/TK-601 Lime Kiln Temp. (Max) Bottom /Top, oC 760/220
Lime Kiln Buckets/ CaO Bags
TK-602 / MK-602 [on Rolling/Load] -/MK-602 04/02
Charge
Area-07 Area-08
TG-701A/B & GT-703 Load, MW 2.3+2.3+10.5 = 15.1 CWS / CWR Pressure (P1/P2),Kg/cm2 2.96/1.30
2.9/2.71 CWS / CWR Temp (T1/T2), 0C 33.0/41.6
Township Load (Max /Min), MWH
1500/1700 No. of CW Pumps in Service / Rolling ABD/-
MG-702 hot condensate / lube oil
50/48 Chlorine/Bromine Dosing (Kg) 60/30
temperatures
E-701A/B Vacuum, Kg/cm2 -0.94/-0.95 ORP / F.Cl2, mV/ppb 780/653
E-701A/B Hot Well Temp, oC CBD, m3/hr. / Chlorides, ppm
41/40 150/234
GT-703 Combustion Air ΔP, mm
83 Acid Inventory, Tons 28.6
WC
V-703 condensate, Lit 00 Hypo / Chlorine Inventory, Kg / Cyl. 1590/04
Area-11 Area-16
V-1103 Pressure, Kg/cm 2 3.2 pH of Waste Water [Limit: 6-9] 8.12/7.2/7.15
Conductivity of Waste Water, µs/cm
N2 Consumption, NMC 150
[Limit:2500 µs] -/1279/1246
Ammonia in Waste Water, ppm
N2 Inventory, NMC 11400 21/18/20
[Limit:40 ppm]
GCF
K-1501 K-1521 [JGC-4] K-1531 [JGC-6]
A B C D A B C A B C D
Speed, rpm 1115 1100 SB 1110 900 895 SB 915 UM 900 880
Recycle valve opening, % 00 00 100 00 05 00 100 05 100 00 15
Suction Pressure, PSI 450 164 164
Discharge Pressure, PSI 815 480 478
15-FR-32, MMSCFD 52.5
24” suction valve opening, % 26.5
Steam & Power:
• TG-701A/B slip rings cleaned. Maximum temperature of 63/64°C observed during shift.
• 15-PIC-8 remained closed.
• TK-601 oil centrifuge replaced with one from ammonia unit and taken in service. N/S please send oil sample at
0400 hrs.
• 07-HPA-104A (MP-701A running indication alarm) switch replaced with reclaimed one, pump test run done and is
OK.
• MP-601C winding 01 temp (out of 03) Connections tightening from marshalling cabinet checked and observed
normal. Temperature in shift remained normal.
• TG-701A container 02 fused light fixtures replaced while 3rd fused tube light replaced but again fused. Its fixture is
faulty and will be checked tomorrow.
• B-601/2/3 flue gases samples results,
CO2 O2 CO NOx
B-601 7.53 4.27 <5 208
B-602 7.53 4.16 <5 208
B-603 2.85 14.38 <5 168
• B-601/2 BLP lighting circuit rectification remained in progress.
• S/F erection at B-601 SH platform for lighting circuit remained in progress.
• Thickness monitoring of LC line near V-602 and MP-605A/B remained in progress.
• S/F erection at LS utility point near TP-601A remained in progress
• Insulation provision of TK-601 hydraulic valve and 06-SD-49B remained in progress.
Off-Site:
• Clarifier makeup is on well water.
• V-941 inlet nozzles cleaning done, plastic piece observed in one nozzle. Degassifier normalized at 1855 hrs.
• 09 System cabinet exhaust fan dismantled to workshop against abnormal sound.
• Lime slacker motor to gearbox coupling tightening of bolts done and now OK.
• MP-921A power cable checking and rectification in / outside of chemical hall and in SS-2 remained I/P.
• Dewatering of excavated area of waste water line near B&S remained in progress.
• Lime stone trolley received unloaded as sample results were OK.
• E-800I/J stairs platform repairing job remained in progress.
• S/F adjustment on 09-PSV-3 is in progress. M/S please follow for PSV removal.
• Water transferred from D-pond to E-pond stopped due to high level in E-pond.
• S-950C inlet line checked by equipment. M/S please follow for its leakage rectification.
• Waste water disposal is towards C-pound.
GCF:
• EK-1501 A/B/D, EK-1521A/B and EK-1531A/B/C are in service.
• EK-1531B waste gate actuator replaced and machine and machine taken in service but again tripped on waste
gate linkage sticking feedback. (ALM 324 FB). Communicated to Inst & Mach area engineers.
Routine Audits:
Frequency Audit New Observations Actions
Weekly

Bi-Monthly

Monthly

Quarterly

MRM