UTILITIES-III

Shift Engineer Logbook

Mirpur Mathelo
Shift: Evening Date: 10-Sept-22
Instrument securities bypassed Nil
Mechanical securities bypassed Nil
ESD Status Area-09
Feed Gas B/L Pressure, Kg/cm 2 30.2 T-901 / 902 / 940 Level, % 97/98/20
Fuel Gas B/L Pressure, Kg/cm 2 10.2 1N/7/14/16-
Tube Wells in service [Total =16]
ME-1501A/ME-1502 ΔP, Kg/cm2 0.18/0.03 20/27/29-35
E-352 ΔP, Kg/cm 2 0.50 09-FR-1 / FR2 / FR17 Flow, m3/hr. 785/470/270
NG Condensate, Fuel/Feed ml / min 50/100 Demin. Lines in Service, Ea. B
Area-06 Cation Production (A / B / C) 1950/3700/1000
B-601 / 602 / 603 Load, TPH 50+51+33 = 134 Anion Production (A / B / C) 150/900/1280
Purge Gas to B- 601 /602 / 603,
2300+3700+1100=7100 Acid / Caustic Consumption, Kg 600/600
NMC/hr.
E-601 Vacuum, Kg/cm 2 -0.920 Acid / Caustic Inventory, Tons 34.85/46.80
06-XX-14A/B 9.2/9.2 Mixed Bed in Service A
B-601 / 602 Oxygen, % 2.5/2.3 Mixed Bed Production (A / B / C) 3150/720/Reg
LS Prod/Vent, TPH 00/01 ME-952A/B pit level, % 50/60
TK-601 / MK-601 [on Rolling/Load] -/TK-601 Lime Kiln Temp. (Max) Bottom /Top, oC 666/223
Lime Kiln Buckets/ CaO Bags
TK-602 / MK-602 [on Rolling/Load] -/MK-602 06/02
Charge
Area-07 Area-08
TG-701A/B & GT-703 Load, MW 2.5+2.5+10.4 = 15.4 CWS / CWR Pressure (P1/P2),Kg/cm2 2.96/1.30
3.046/2.836 CWS / CWR Temp (T1/T2), 0C 33.4/42.0
Township Load (Max /Min), MWH
1500/2100 No. of CW Pumps in Service / Rolling ABD/-
MG-702 hot condensate / lube oil
50/48 Chlorine/Bromine Dosing (Kg) 60/30
temperatures
E-701A/B Vacuum, Kg/cm2 -0.94/-0.95 ORP / F.Cl2, mV/ppb 573/462
E-701A/B Hot Well Temp, oC CBD, m3/hr. / Chlorides, ppm
42/40 100/236
GT-703 Combustion Air ΔP, mm
82 Acid Inventory, Tons 24.4
WC
V-703 condensate, Lit 00 Hypo / Chlorine Inventory, Kg / Cyl. 1610/04
Area-11 Area-16
V-1103 Pressure, Kg/cm 2 3.0 pH of Waste Water [Limit: 6-9] 8.03/7.9/8.7
Conductivity of Waste Water, µs/cm
N2 Consumption, NMC 100
[Limit:2500 µs] 1175/1446/1887
Ammonia in Waste Water, ppm
N2 Inventory, NMC 7750 14/13/15
[Limit:40 ppm]
GCF
K-1501 K-1521 [JGC-4] K-1531 [JGC-6]
A B C D A B C A B C D
Speed, rpm 1100 1100 1115 1110 900 880 SB 880 880 880 880
Recycle valve opening, % 00 00 67 00 07 00 100 05 07 07 05
Suction Pressure, PSI 463 145 145
Discharge Pressure, PSI 846 484 483
15-FR-32, MMSCFD 68.5
24” suction valve opening, % 29.0
Steam & Power:
• TG-701A/B slip rings cleaned. Maximum temperature of 58/60°C observed during shift.
• 15-PIC-8V is 25% open.
Off-Site:
• Clarifier makeup is on well water.
• 08 chlorine cylinder connection provided.
• 09-SD-82 diaphragm replaced.
• MP-920A fitted, alignment completed and taken in service.
• MP-1651B discharge pipe replaced. Monday M/S please follow for its pump fitting.
• Tube # 03 reset and started but it is taking 31.5amp current (32 amp tripping) and is tripping after starting.
Monday M/S please follow for its checking.
• Tube well no. 01N & 02 panel’s hinges are damaged, Communicated to electrical. M/S please pursue for
rectification.
• Lights TP-800D and CP system cabin fused rods replacement communicated to electrical. Please follow.
• Tube well # 36 will be remove don Monday for motor tripping fault checking / rectification. Monday Morning shift
please follow.
• M/S pursue for lime slacker body leakage rectification.
• Ferrous Sulphate dosing pumps suction strainers will be cleaned on Monday.
• Back filling on waste water line in B&S area remained I/P.
• Backfilling of excavated trench in 16 area is I/P.
• Waste water disposal is towards E-pond.
GCF:
• EK-1501 A/B/C/D, EK-1521A/B and EK-1531A/B/C/D are in service.
• EK-1501C remained stop from 1710-1725hrs. Its R1 spark plug and admission valves replaced against temp dips.
• EK-1501C is in service to supplement FFC-GM flow.
Routine Audits:
Frequency Audit New Observations Actions
Weekly

Bi-Monthly

Monthly

Quarterly

UA