SPIC - SMO

GROUP NO : 110
SAG & TENSION CALCULATION FOR SPIDER CONDUCTOR
CONDUCTOR DATA
MATERIAL : ALUMINIUM (SPIDER)

OVER ALL DIAMETRE mm : 19.95

AREA IN Sq.mm. : 233.8

WEIGHT PER METER (w2) Kg. : 0.652

MODULUS OF ELASTICITY Kg/mm2 : 6.08 *103

TEMP. CO - EFFICIENT ( oc ) Per c : 23 *10- 6

MAXIMUM WORKING TENSION (W/O WIND) Kg. : 1245

WIND PER METER (w ) (0.01995*150)*(2/3) Kg. : 2

RESULTANT (w 1 ) Kg. : w 2 + w22

w1 : 2.10 Kg.

NORMAL SPAN ( L ) m. : 24

TEMPERATURE RANGE ( t ) c : 12.5 c - 65 c

C1 : (E*A)/ 24

C1 : 243.371

C2 : EAOC

C2 : 32.69
CONDITION : I

TENSION T 2 WITHOUT WIND AT 12.5 C = 200 Kg.

TENSION T 2 WITHOUT WIND AT 65 C = 85.912 Kg.

C1* W2 * L 2
- T2 - C2 * t1 = C1* W2 * L 2
- T 2 - C2 * t 2
T2 T2

-246.1 = -246.110
CONDITION : II

TENSION T 2 WITHOUT WIND AT 12.5 C = 200 Kg.

TENSION T 1 WITH WIND AT 12.5 C = 483.422 Kg.

C1* W1 * L 2
- T1 - C2 * t1 = C1* W2 * L 2
- T 2 - C2 * t 2
T1 T2
 -246.11 = -246.110
DESIGN OF END MAST - ISOLATOR GANTRY
at Khurda Road Yard - Puri line
VERTICAL LOAD WIND PRESSURE : 150 Kg/m2

S. No. PART DESCRIPTION QUANTITY UNIT TOTAL LENGTH

NO. Nos. Wt.(Kg.) Wt.(Kg.) (m)

1 S-8 MAIN MAST DOUBLE 8 " X 6 " 1 1349.5 1350 12.4

2 S -122 ANCHOR BEAM FOR MAIN GANTRY

((1*154.168)/2) 1 154.168 77 5

3 9224-1 ISOLATOR MAIN SUPPORT BEAM 2 79.54 80 4.85

((79.54*2)/2)

5 9224-2 OPERATING ROD HANDLE SUPPORT 4 85.94 172 5.24

(((4*85.94)/2))

6 9224-4 CROSS BEAM 2 13.04 26 0.65

(((2*13.04))

7 9224-5 CROSS BEAM FOR SUPPORTING ISTR 1 10.66 11 0.795

MAIN BEAM

8 9224-7 CROSS ANGLE 1 5.433 5 0.785

9 25KV, 630A S. P.ISOLATOR 2 170 170 0.5

(((2*170)/2))

10 WEIGHT OF CONDUCTOR 2 0.652 8 24

(((0.65*24*2)/2)/2)

11 BUSBAR , JUMPER,ETC. (APPROX.) 50

12 SPS WEIGHT (APPROX.) 50

13 WEIGHT OF TERMINATION SET 20

14 MAN WITH KIT 2 75 150

TOTAL 2138 Kg.

 DESIGN OF END MAST - ISOLATOR GANTRY
at Khurda Road Yard - Puri line
HORIZONTAL LOAD & BENDING MOMENT

Horiz. Wind r to track Wind ll el to track

S/NO DESCRIPTION Force Lever arm Bm Bm Bm Bm
(kg.) XX -Axis YY-Axis XX -Axis YY - Axis

1 DUE TO X -FEEDER TENSION

(Wind r to track) 200 *3/2 200 10.7 2140
(Wind ll el to track) 483.422 *3/2 483 10.7 5173

2 WIND ON MAIN MAST DOUBLE 8 " X 6 "

Wind r to track (0.152*10.05*2*150*1.5 746 5.45 4063
Wind ll el to track (0.203*10.05*1.5*150) 498 5.45 2713

3 WIND ON ANCHOR BEAM FOR MAIN 84 10.7 903

GANTRY ((0.15*5*150*1.5)/2)

4 WIND ON MAIN SUPPOT MAIN(9224-1) 109 7.8 851

((0.15*4.85*150*2)/2)

5 WIND ON OPERATING ROD SUPPORT 118 2 236

BEAM (9224-2) ((0.15*5.24*150*2)/2)

6 WIND ON OPERATING ROD SUPPORT 59 3.98 235

BEAM (9224-2) ((0.15*5.24*150*1)/2)

7 WIND ON OPERATING ROD SUPPORT 59 5.96 352

BEAM (9224-2) ((0.15*5.24*150*1)/2)

8 WIND ON STRUT ANGLE (9224-8) 20 7.5 146 146

(0.065*1*150*2)

10 WIND ON 25KV, 630A D. P.ISOLATOR 15 8.25 124 124

((0.2*0.5*150*6)*(2/3)(1/2)(1/2)

11 WIND ON CONDUCTOR (((2*24*2)/2)/2 24 10.7 257

14 WIND ON JUMPER 2 8.94 18 18

((0.0154*2*150)*(2/3)*(1/2))

TOTAL 9067 0 5173 3258

Wind r to track Wind ll el to track

X = 1411 Mx = 9067 X = 483 Mx = 5173

Y = 0 My = 0 Y = 558 My = 3258
 DESIGN OF END MAST - ISOLATOR GANTRY
at Khurda Road Yard - Puri line
FOUNDATION FDN - 53

DIMENSIONS (In metres) SBC OF SOIL : 11000 Kg/m2

A = 2 B = 2.9 C = 1 h = 1.7

r TO TRACK ll el TO TRACK

T = 2138 Kg Mxx = 11467 Kgm

Mxx = 5994 Kgm Myy = 0 Kgm

Myy = 4207 Kgm

VOLUME OF CONCERTE VC1 = 6.63 Cu.m.

WEIGHT OF CONCRETE WC1 = 15249 Kg.

VOLUME OF EARTH VE1 = 3.23 Cu.m.

WEIGHT OF EARTH WE1 = 5685 Kg.

DIRECT LOAD T = 2138 Kg.

N = WC1 + WE1 + T = 23072 Kg.

WIND PERPENDICULAR TO TRACK

CHECK FOR STABILITY

Exx = Mxx/N 0.260 < 0.5 m (a/4) SAFE

Eyy = Myy/N 0.182 < 0.48 m (a/6) SAFE

Zxx = (3((A)/2)-(Exx)) = 2.221 m

Zyy = (1/6)*A* B2 = 2.803 m3

CHECK FOR PRESSURE

Pmax = 2N/BZxx + Myy/Zyy 8666 < 11000 Kg/m2 SAFE

WIND PARALLEL TO TRACK

CHECK FOR STABILITY

Exx = Mxx/N 0.497 < 0.500 m (a/4) SAFE

Eyy = Myy/N 0.000 < 0.483 m (b/6) SAFE

Zxx = (3((A)/2)-(Exx)) = 2.859 m3

Zyy = (1/6)*A* B2 = 2.803 m3

CHECK FOR PRESSURE

Pmax 2N/AZxx + Myy/Zyy 8070 < 11000 Kg/m2 SAFE

DESIGN OF END MAST - ISOLATOR GANTRY
at Khurda Road Yard - Puri line
FOUNDATION FDN - 55
DIMENSIONS (in metres) SBC OF SOIL : 16500 Kg/m2

A1 = 1.8 B1 = 1.8 h1 = 2.7

A2 = 2 B2 = 2.2 h2 = 0.3

TOTAL HEIGHT h = 3

r TO TRACK ll el TO TRACK

T = 2138 Kg Mxx = 6623 Kgm

Mxx = 13302 Kgm Myy = 4933 Kgm

Myy = 0 Kgm

VOL. OF CONCRETE - PEDESTAL VC1 = 8.748 cu.m.

VOL. OF CONCRETE - PAD VC2 = 1.32 cu.m.

TOTAL VOLUME OF CONCRETE VC = 10.068 cu.m.

WEIGHT OF CONCRETE WC = 23156 Kg

VOLUME OF EARTH VE = 3.132 cu.m.

WEIGHT OF EARTH WE = 5512 Kg

DIRECT LOAD T = 2138 Kg

N = WC + WE + T = 30807 Kg

WIND PERPENDICULAR TO TRACK CHECK FOR STABILITY

Exx = Mxx/N 0.432 < 0.5 m (a/4) SAFE

Eyy = Myy/N 0.000 < 0.37 m (a/6) SAFE

Zxx = (3((A)/2)-(Exx)) = 1.705 m

Zyy = (1/6)*A* B2 = 1.613 m3

CHECK FOR PRESSURE

Pmax = 2N/BZxx + Myy/Zyy 16429 < 16500 Kg/m2 SAFE

WIND PARALLEL TO TRACK

CHECK FOR STABILITY

Exx = Mxx/N 0.215 < 0.333 m (a/6) SAFE

Eyy = Myy/N 0.160 < 0.550 m (b/4) SAFE

 Zxx = (1/6)*A2 *B = 1.467 m3
Zyy = (3*(b/2)-Eyy)) = 2.820 m3

CHECK FOR PRESSURE

Pmax = '2W/(a * Zyy) + (Mxx/Zxx) 15441 < 16500 Kg/m2 SAFE
CHECK FOR UPLIFT FORCE IN BC SOIL
Khurda Road Yard - Puri lines
TYPE OF FOUNDATION : -FDN - 55
DIMENSIONS (in metres )
A1 = 1.8 B1 = 1.8 h1 = 2.7 h = 3

A2 = 2 B2 = 2.2 h2 = 0.3 VOLUME = 10.068

TOTAL ANCHORAGE LOAD RESISTING UPLIFT = 72600 Kg/m2

ANGLE OF REPOSE = 1.50

a = 4.4 b = 26.00

TOTAL DOWNWARD LOAD RESISTING UPLIFT

DIRECT LOAD = 2138 Kg

VOLUME OF EARTH = 35.62 cu.m.

WEIGHT OF EARTH = 62692 Kg

WEIGHT OF CONCRETE = 3781 Kg

ADD WEIGHT OF CONCRETE = 4549 Kg

TOTAL DOWNWARD LOAD = 73160 Kg

73160 > 72600 Kg/m2 SAFE

CHECK FOR MAST STABILITY

MOMENT AT TOP OF FOUNDATION
Wind r to track Wind ll el to track

X = 1411 Mx = 9067 X = 483 Mx = 5173

Y = 0 My = 0 Y = 558 My = 3258
VERTICAL LOAD = 2138

PROPERTIES OF DOUBLE 8 " X 6 " RSJ MAST

AREA = 162.5 Zxx = 1318 Fbxx = 2200 Fa = 135

WEIGHT = 108.79 Zyy = 2138 Fbyy = 2200

Wind r to track

fbxx = (Mxx/Zxx) = 687.973

fbyy = (Myy/Zyy) = 0

fa = ( V1 /A) = 13.1569
C1 = ((fbxx/Fbxx) + (fbyy/Fbyy)) = 0.313

C2 = fa / Fa = 0.097

C 1+ C 2 = 0.410 < 1 SAFE

SPIC - SMO
GROUP NO : 110

DESIGN OF OPPOSITE MAST - ISOLATOR GANTRY

at Khurda Road Yard - Puri line
VERTICAL LOAD WIND PRESSURE : 150 Kg/m2

S. No. PART DESCRIPTION QUANTITY UNIT TOTAL

NO. Nos. Wt.(Kg.) Wt.(Kg.)

1 S-7 MAIN MAST DOUBLE 6 X 6 BFB 1 926.406 926

2 S -119 ANCHOR BEAM FOR OPPOSITE MAST 1 41.346 41

3 WEIGHT OF CONDUCTOR 2 0.652 12

((0.65*18*2)/2)

4 SPS WEIGHT (APPROX.) 25

5 WEIGHT OF TERMINATION SET 20

6 MAN WITH KIT 2 75 150

TOTAL 1174

HORIZONTAL LOAD & BENDING MOMENT

Horiz. Wind r to track Wind ll el to track

S/NO DESCRIPTION Force Lever arm Bm Bm Bm Bm
(kg.) XX -Axis YY-Axis XX -Axis YY - Axis

1 DUE TO X -FEEDER TENSION

(Wind r to track) 200 *2/2 200 10.7 2140
(Wind ll el to track) 483 *2/2 483 10.7 5173

2 WIND ON MAST DOUBLE 8 " X 6 " RSJ

Wind r to track (10.05*0.152*150*2*1.5 746 5.45 4063
Wind ll el to track (10.05*0.203*150*1.5) 498 5.45 2713

3 WIND ON ANCHOR BEAM 158 10.7 1691

((0.15*150*2.19)

4 WIND ON X - FEEDER (((2*24)*2/2) 48 10.7 514

 TOTAL 7894 5173 3227

(Wind r to track) (Wind ll el to track)

X = 1104 Mx = 7894 X = 483 Mx = 5173

Y = 0 My = 0 Y = 546 My = 3227

DESIGN OF OPPOSITE MAST - ISOLATOR GANTRY

at Khurda Road Yard - Puri line

FOUNDATION FDN - 56

DIMENSIONS (In metres) SBC OF SOIL : 11000 Kg/m2

A = 2.1 B = 2.4 C = 1 h = 1.7

r TO TRACK ll el TO TRACK

T = 1174 Kg Mxx = 9770 Kgm

Mxx = 5994 Kgm Myy = 0 Kgm

Myy = 4155 Kgm

VOLUME OF CONCERTE VC1 = 6.069 Cu.m.

WEIGHT OF CONCRETE WC1 = 13959 Kg.

VOLUME OF EARTH VE1 = 2.499 Cu.m.

WEIGHT OF EARTH WE1 = 4398 Kg.

DIRECT LOAD T = 1174 Kg.

N = WC1 + WE1 + T = 19531 Kg.

WIND PERPENDICULAR TO TRACK

CHECK FOR STABILITY

Exx = Mxx/N 0.307 < 0.525 m (a/4) SAFE

Eyy = Myy/N 0.213 < 0.40 m (a/6) SAFE

Zxx = (3((A)/2)-(Exx)) = 2.229 m3

Zyy = (1/6)*A* B2 = 2.016 m3

CHECK FOR PRESSURE

Pmax = 2N/BZxx + Myy/Zyy 9362 < 11000 Kg/m2 SAFE

WIND PARALLEL TO TRACK

CHECK FOR STABILITY

Exx = Mxx/N 0.500 < 0.525 m (a/4) SAFE

 Eyy = Myy/N 0.000 < 0.400 m (b/6) SAFE

Zxx = (3((B)/2)-(Exx)) = 2.099 m3

Zyy = (1/6)*A* B2 = 2.016 m3

CHECK FOR PRESSURE

Pmax 2N/BZxx + Myy/Zyy 10726 < 11000 Kg/m2 SAFE

DESIGN OF OPPOSITE MAST - ISOLATOR GANTRY

at Khurda Road Yard - Puri line
FOUNDATION FDN - 57
NATURE OF SOIL : B.C. SOIL
DIMENSIONS (in metres) SBC OF SOIL : 16500 Kg/m2

A1 = 1.6 B1 = 1.6 h1 = 2.7

TOTAL HEIGHT h = 3
A2 = 2 B2 = 1.9 h2 = 0.3
SAFE
r TO TRACK ll el TO TRACK

T = 1174 Kg. Mxx = 6623 Kgm

Mxx = 11205 Kgm Myy = 4864 Kgm

VOL. OF CONCRETE - PAD VC1 = 1.14 Cu.m.

VOL. OF CONCRETE - PEDESTAL VC2 = 6.912 Cu.m.

TOTAL VOLUME OF CONCRETE VC = 8.052 Cu.m.

WEIGHT OF CONCRETE WC = 18520 Kg.

VOLUME OF EARTH VE = 3.348 Cu.m.

WEIGHT OF EARTH WE = 5892 Kg.

DIRECT LOAD T = 1174 Kg.

N = WC + WE + T = 25586 Kg.

WIND PERPENDICULAR TO TRACK CHECK FOR STABILITY

Exx = Mxx/N 0.438 < 0.5 m (a/4) SAFE

Zxx = (3((A)/2)-(Exx)) = 1.69 m

CHECK FOR PRESSURE

Pmax = 2N/BZxx 15972 < 16500 Kg/m2 SAFE

WIND PARALLEL TO TRACK CHECK FOR STABILITY

 Exx = Mxx/N 0.259 < 0.333 m (a/6) SAFE

Eyy = Myy/N 0.190 < 0.475 m (b/4) SAFE

Zxx = (1/6)*A2 *B = 1.267 m3

Zyy = (3*(b/2)-Eyy) = 2.280 m3

CHECK FOR PRESSURE

Pmax 2W/(a *Zyy) + (Mxx/Zxx)) 16453 < 16500 Kg/m2 SAFE

CHECK FOR UPLIFT FORCE IN BC SOIL

Khurda Road Yard - Isolator Gantry
TYPE OF FOUNDATION : -FDN - 57
DIMENSIONS (in metres )

A1 = 1.6 B1 = 1.6 h1 = 2.7 h = 3

A2 = 2 B2 = 1.9 h2 = 0.3 VOLUME = 8.052 cu.m.

TOTAL UPLIFT FORCE = 62700 Kg.

ANGLE OF REPOSE = 1.50

a = 3.8 b = 24.50

TOTAL DOWNWARD LOAD RESISTING UPLIFT

DIRECT LOAD = 1174 Kg

VOLUME OF EARTH = 32.89 cu.m.

WEIGHT OF EARTH = 57892 Kg

WEIGHT OF CONCRETE = 3211 Kg

ADD WEIGHT OF CONCRETE = 3594 Kg

TOTAL DOWNWARD LOAD = 65871 Kg

65871 > 62700 Kg. SAFE

 SPIC - SMO

GROUP NO : 110

BHUBANESWAR(EXCL.) - CHATRAPUR(EXCL.) SECTION.

DESIGN OF SWITCHING STATION

KHURDA ROAD YARD - ISOLATOR GANTRY

 APPROVED

FOR SPIC - SMO FOR CPM/RE/VSKP

DESIGNED BY APPROVED BY

S.SARAVANAN S.SABAPATHY
[ DESIGN ENGINEER ] [ PROJECT MANAGER ]

SPIC - SMO

CHECK FOR MAST STABILITY

MOMENT AT TOP OF FOUNDATION
Wind r to track Wind ll el to track
X = #REF! Mx = #REF! X = #REF! Mx = #REF!
Y = 0 My = 0 Y = #REF! My = #REF!
VERTICAL LOAD = #REF!

PROPERTIES OF DOUBLE 8 " X 6 " RSJ MAST

AREA = 162.5 Zxx = 1318 Fbxx = 2200 Fa = 135

WEIGHT = 108.79 Zyy = 2138 Fbyy = 2200

Wind r to track

fbxx = (Mxx/Zxx) = #REF!

fbyy = (Myy/Zyy) = 0

fa = ( V1 /A) = #REF!

C1 = ((fbxx/Fbxx) + (fbyy/Fbyy)) = #REF!

C2 = fa / Fa = #REF!

C 1+ C 2 = #REF! < 1 #REF!

0.000023
0
MAST LENGTH
EMBEDEDABOVE
LENGTH ANCHOR BEAM
1.5 0.2

cross feeder
2