CONCRETE MIX PROPORTION CALCULATION SHEET for Batching Plant

Design Requirement INPUT

Code name of concrete K-100
Specific compressive strength 100 kg/cm2
Target compressive strength 149 kg/cm2
Max Aggregate size 20 mm
air content 0 %
Slump 10 ± 2 cm
Cement Weight 200 kg/m3
Water cement ratio 55.00 %
Fine aggregate ratio 40.00 % =Fine aggregate/(fine aggregate + coarse aggregate)
Coarse aggregate ratio 60.00 % =Coarse aggregate/(fine aggregate + coarse aggregate)
of above Coarse aggregate GI (60.00) % 𝜌𝑠 ∙ 𝜌𝑔𝐼 ∙ 𝜌𝑔𝐼𝐼
Coarse aggregate GII (0.00) % Ws = 𝑉 ∙
𝑏 𝑐
Admixture I (AE water reduction) 0.000 (% of Cement weight) 𝜌𝑔𝐼 ∙ 𝜌𝑔𝐼𝐼 ＋ 𝜌𝑠 ∙ 𝜌𝑔𝐼𝐼 ＋ 𝜌𝑠 ∙ 𝜌𝑔𝐼
𝑎 𝑎
Admixture II (Setting retarder) 0.000 (% of Cement weight)
𝜌𝑠 ∙ 𝜌𝑔𝐼 ∙ 𝜌𝑔𝐼𝐼
WGI = 𝑉 ∙ 𝑎 𝑐
Parameter of Materials 𝜌𝑔𝐼 ∙ 𝜌𝑔𝐼𝐼 ＋𝜌𝑠 ∙ 𝜌𝑔𝐼𝐼 ＋ 𝜌𝑠 ∙ 𝜌𝑔𝐼
𝑏 𝑏
Unit Weight INPUT isi
𝜌𝑠 ∙ 𝜌𝑔𝐼 ∙ 𝜌𝑔𝐼𝐼
Cement (portland cement type I) 1.500 t/m3 v WGII = 𝑉 ∙
𝑎 𝑏
Fine Aggregate (Sand) 1.500 t/m3 v 𝜌 ∙ 𝜌 ＋ 𝜌 ∙ 𝜌 ＋𝜌𝑠 ∙ 𝜌𝑔𝐼
𝑐 𝑔𝐼 𝑔𝐼𝐼 𝑐 𝑠 𝑔𝐼𝐼
Coarse Aggregate A 1.450 t/m3 v Where ;
Coarse Aggregate B 1.450 t/m3 V: Absolute volume of aggregate (m3)
Admixture I (AE water reduction) 1.100 t/m3 Ws : Weight of fine aggregate (sand) (kg/m3)
Admixture II (Setting retarder) 1.050 t/m3 WGI : Weight of coarse aggregate I (large size) (kg/m3)
WGII : Weight of coarse aggregate II (small size) (kg/m3)
Specific Gravity INPUT jenis rs : Specific Gravity of fine aggregate (sand) (kg/m3)
Cement (portland cement type I) 3.150 t/m3 rgI : Specific Gravity of coarse aggregate I (large size) (kg/m3)
Fine Aggregate (Sand) ex. Cimalaka 2.650 t/m3 rgII : Specific Gravity of coarse aggregate II (small size) (kg/m3)
Coarse Aggregate I ex. Marongge 2.660 t/m3 a : Ratio of fine aggregate (sand) (%)
Coarse Aggregate II ex. Marongge 2.660 t/m3 b : Ratio of coarse aggregate I (large size) (%)
Admixture I (AE water reduction) 1.100 t/m3 c : Ratio of coarse aggregate II (small size) (%)
Admixture II (Setting retarder) 1.110 t/m3 a+b+c= 100%

Design Parameter
Aggregate
Water Cement Coarse aggregate (gravel/crushed
Material Air content Water - Cement ratio Fine aggregate
Weight Weight stone) Admixture I Admixture II
(Sand)
Large Small
Notation A W/C W C S GI GII
Unit (%) (%) (kg/m3) (kg/m3) (%) (%) (%) (kg/m3) (kg/m3)
a b c
Design Value 0 55.00 110 200 40.00 60.00 0.00 0 0
100

Design Mix Proportion

Aggregate
Cement Fine Coarse aggregate
Material Air content Water Weight
Weight aggregate (gravel/crushed stone) Admixture I Admixture II Total
(Sand) Large Small
Notation A W C S GI GII
Unit (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3)

Weight (kg) 0 110 200 878.079 1317.119 0 0 0 2505.198

Unit (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit)

Absolute 331.351 495.158 0.000

0.000 110.000 63.492 0.000 0.000 1000.000
Volume (litter) 826.508

Page 1 K-100
CONCRETE MIX PROPORTION CALCULATION SHEET
For Portable Mixer by Volumetric Method
Design Requirement
INPUT
Capacity of Portable Mixer 0.8 m3
Cement weight for one batching 50 kg

Design Mix Proportion for Portable Mixer

Aggregate
Cement Fine Coarse aggregate
Material Air content Water Weight
Weight aggregate (gravel/crushed stone) Admixture I Admixture II Total
(Sand) Large Small
Notation A W C S GI GII
Unit (kg/mixer) (kg/mixer) (kg/mixer) (kg/mixer) (kg/mixer) (kg/mixer) (kg/mixer) (kg/mixer) (kg/mixer)

Weight (kg) 0 27.5 50 219.52 329.28 0 0 0 626.300

Unit (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit)
Absolute
0.000 27.500 15.873 82.838 123.789 0.000 0.000 0.000 250.000
Volume (litter)
Size of Mixer is Suitable

Unit (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit)
Unit Weight
0.000 27.500 33.333 146.347 227.090 0.000 0.000 0.000 434.270
Volume (litter)

Fine Coarse aggregate

Box Size aggregate (gravel/crushed stone)
(Sand) Max. 20mm Max. 25mm
Length (m) 0.400 0.600 0.400
Width (m) 0.300 0.400 0.300
Height (m) 0.310 0.320 0.300 Height to be Adjusted
Volume (lit) 37.200 76.800 36.000

Number of Box (times) 4 3 0.0

CONCRETE MIX PROPORTION CALCULATION SHEET

Page 2 K-100
For Trial Mixing

Design Requirement
INPUT
Number of Test Piece 6 Nos.
Volume of test piece 5.301 lit/no.
Round-up 6 lit/no.
Volume of Slump test 6 lit
Volume of Air content test 0 lit
Necessary mixing volume 42.00 lit For 6 test pieces + Slump test
Capacity of Portable Mixer 0.07 m3

Design Mix Proportion for Portable Mixer

Aggregate
Cement Fine Coarse aggregate
Material Air content Water Weight
Weight aggregate (gravel/crushed stone) Admixture I Admixture II Total
(Sand) Large Small
Notation A W C S GI GII
Unit (kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg)

Weight (kg) 0 4.620 8.400 36.879 55.319 0.000 0.000 0.000 105.218

Unit (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit) (lit)
Absolute
0.000 4.620 2.667 13.917 20.797 0.000 0.000 0.000 42.000
Volume (litter)
For 6 test pieces + Slump test

Size of Mixer is Suitable

Fine Coarse aggregate
Box Size aggregate (gravel/crushed stone)
(Sand) Large Small
Length (m) 0.600 0.600 0.600
Width (m) 0.400 0.400 0.400
Height (m) 0.200 0.200 0.200 Height to be Adjusted
Volume (lit) 48.000 48.000 48.000

Number of Box (times) 0.3 0.4 0.0

Round-up 1 1 0

Page 3 K-100