Series PAVC 33/38/65/100 General Description: Variable Volume Piston Pumps

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Catalog HY13-1553-001/NA,EU Variable Volume Piston Pumps

Introduction Series PAVC 33/38/65/100

General Description
All control is achieved by the proper positioning of the the swash plate. When the swash plate is in a vertical
swash plate. This is achieved by a servo piston acting on position, perpendicular to the centerline of the piston
one end of the swash plate working against the combined barrel, there is no piston stroke and consequently no
effect of the off-setting forces of the pistons and centering fluid displacement. When the swash plate is positioned
spring on the other end. The control spool acts as a at an angle, the pistons are forced in and out of the barrel
metering valve which varies the pressure behind the and fluid displacement takes place. The greater the angle
servo piston. of the swash plate, the greater the piston stroke.
As shown in Figure 1, the amount of flow produced by The centerline of the pumping piston assembly is offset
the Parker Piston Pump is dependent upon the length of from the centerline of the swash plate. Therefore, as
stroke of the pumping pistons. This length of stroke, in shown on the accompanying Figure 1A, the pistons’
turn, is determined by the position of the swash plate. effective summation force tends to destroke the swash
Maximum flow is achieved at an angle of 17°. plate to a vertical (neutral) position. This destroking force
is balanced as the swash plate is angled by the force of
The rotating piston barrel, driven by the prime mover,
the servo piston.
moves the pistons in a circular path and the piston
slippers are supported hydrostatically against the face of

ROTATING
PISTON
BARREL

PUMPING SUMMATION OF
PISTON OUTPUT PISTON FORCES

DRIVE
SHAFT

INPUT

OIL FLOW

SERVO PISTON
SWASH
PLATE

FIGURE 1. Pumping Action FIGURE 1A.

Parker Hannifin Corporation


A14 Hydraulic Pump/Motor Division
Hydraulics Greeneville, Tennessee
Catalog HY13-1553-001/NA,EU Variable Volume Piston Pumps
Control Options Series PAVC 33/38/65/100

Pressure Compensated Control


Swash plate angle controls the output flow of the pump. compensator control setting, the control spool moves
Swash plate angle is controlled by the force generated up, bringing the pump to maximum displacement.
against the swash plate by the pumping pistons and by
the force of the servo piston. The force of the servo
piston is greater than the force of the pumping pistons
P Adjustment of PAVC Pumps A
PROCEDURE:
when both are at the same pressure.
a. Standard Pressure Compensated Pump
By means of internal porting, pressure is connected from Pumps are shipped from factory with a differential
the output port to the servo piston via orifice (E), and to pressure of approximately 150 PSI (10 bar) on PAVC
the control spool via passage (D). Also pressure is 33/38/65, PAVC 100 is 300 PSI (21 bar) at 50% of
applied to the control spool chamber thru orifice (F). As maximum swash angle. Differential pressure will
long as the pressures at both ends of the control spool not normally change through the life of the pump. If
remain equal, the spool will remain offset upward, due to this control has been tampered with, a close
the added force of the spring. approximation of the correct setting can be made as
When pressure reaches the setting of the compensator follows:
control, the dart leaves its seat causing the pressure in Dead head the pump (no flow) with a 0-207 bar (0-
the spool chamber to be reduced. The spool now moves 3000 PSI) gauge in the OUTLET (not the low signal
downward causing pressure in the servo piston cavity to “B” port), back the pressure compensator adjustment
vent via port “A”. The reduced pressure at the servo out (full counterclockwise).
piston allows the servo piston to move to the right. This The gauge should read between 22-26 bar (325-375
movement reduces the angle of the swash plate and PSI) PAVC 33, 38 & 65, 34-40 bar (500-
thereby reduces the pumps output flow. 575 PSI) PAVC 100. If the gauge reads different
As pump pressure on the control spool drops below than this, turn the differential adjustment knob
pressure and spring force in the spool chamber, (Differential Option 4) or add/remove shims (Omit
the control spool moves upward to maintain an equilibrium Option) until correct pressure figure is reached.
on both sides of the spool. If pump pressure falls below

CONTROL OPTION - ‘OMIT’

(AT CONSTANT SPEED)


SWASHPLATE AIRBLEED VALVE
ASSEMBLY FLOW

PISTON OUTLET
PRESSURE

INLET BARREL
D

PISTON

SERVO PISTON E CONTROL


SPOOL AND
SLEEVE

CONTROL DRAIN CONTROL SPOOL


PORT “A” SPRING CHAMBER

PRESSURE DIFFERENTIAL
COMPENSATOR ADJUSTMENT
ADJUSTMENT

Parker Hannifin Corporation


A15 Hydraulic Pump/Motor Division
Hydraulics Greeneville, Tennessee
Catalog HY13-1553-001/NA,EU Variable Volume Piston Pumps
Control Options Series PAVC 33/38/65/100

Remote Pressure Control


Control Type (M)
Multiple Pressure Standby
Remote control of the PAVC output pressure can be
achieved by controlling the pressure in the low signal “B” If the pressure level in the low signal “B” port is limited
port when the pump is set up for Control Type (M). A by a relief valve, as the desired pump outlet pressure is
manual, hydraulically piloted, electrical or electro- reached, the relief valve in the “B” port will allow the
proportionally controlled pressure control device is pump to standby at a preset pressure. Adding to this
installed in the line from the low signal “B” port to tank. concept, multiple, remotely piloted relief valves plumbed
The pump will then maintain pressure approximately in parallel in the “B” port line can yield multiple, sequential
equal to the pressure in the “B” port plus the pump pressure settings.
differential setting.
Electrohydraulic Pressure & Flow Control
Low Pressure Standby A proportional pressure control valve can be used in
This option can be used as an alternative to the load place of relief valves to give variable pressure control
sensing option (A) to achieve low pressure standby. proportional to an electrical input signal to the valve. By
Minimum standby pressure is somewhat higher than that combining this arrangement with a swash plate position
achieved using option (A). In the compensating mode sensing device, amplifier, and logic circuit, servo control
there is approximately 1.1 LPM (.3 GPM) flow from the of pressure and/or flow is achieved. NOTE: In most
low signal “B” port in addition to 3.4 LPM (.9 GPM) flow systems, a load equivalent to the minimum operating
from the control drain port “A”. pressure of the pump cannot be guaranteed. Because of
this, a sequence valve is required in the discharge line to
maintain servo flow control. Please refer to ordering
information section for servo components.

(AT CONSTANT SPEED)


CONTROL OPTION - ‘M’

FLOW
SWASHPLATE AIRBLEED VALVE
ASSEMBLY

PRESSURE

PISTON OUTLET

INLET BARREL
D

PISTON

SERVO PISTON E CONTROL


SPOOL AND
SLEEVE

PORT “B”

CONTROL DRAIN CONTROL SPOOL


PORT “A” SPRING CHAMBER

PRESSURE DIFFERENTIAL
COMPENSATOR ADJUSTMENT
ADJUSTMENT

Parker Hannifin Corporation


A16 Hydraulic Pump/Motor Division
Hydraulics Greeneville, Tennessee
Catalog HY13-1553-001/NA,EU Variable Volume Piston Pumps
Control Options Series PAVC 33/38/65/100

Pressure & Flow Control (Load Sensing)


Control Type (A) Low Pressure Standby
This arrangement can also be used to provide low pressure
Flow control is achieved by placing an orifice (fixed or standby by venting the “B” port through a simple on/off
adjustable) in the pump outlet port. The pressure drop
( P) across this flow control is the governing signal that
controls the pump’s output, as explained below.
valve suitable for flows of 3.8-7.6 LPM (1-2 GPM). When
flow or pressure is required, this valve is closed allowing A
system pressure to build behind the control spool and
Whenever the pressure drop at the flow control increases bringing the pump on-stroke.
(indicating an increase in output flow), the pump attempts
to compensate by decreasing the output flow. It does this Load Sensing
by sensing the lower pressure on the downstream side of If, instead of measuring the pressure drop across the
the flow control via line (C), which is balanced against orifice in the pump outlet port, it is measured downstream
the pump pressure via passage (D), on the control spool. of a directional control valve, a constant pressure drop
The control spool is forced down against the control will be maintained across the valve spool. This results in
spool spring by differential pressure. This vents the a constant flow for any given opening of the directional
servo piston cavity, destroking the pump to a point where control valve regardless of the work load downstream or
the set pressure drop across the orifice is maintained the operating speed of the pump.
and the flow is obtained. The pump “senses” the amount of pressure necessary to
The converse of this is also true whenever the pressure move the load and adjusts output flow to match the valve
drop decreases (indicating a decrease in output flow). In opening selected and pressure to overcome the load
this case, the control spool is forced up. This increases plus the preset P across the valve spool.
pump displacement in an attempt to maintain the The benefits of this arrangement are that excellent,
predetermined pressure drop or constant flow. repeatable flow characteristics are achieved, and
It should be noted that the pump is still pressure considerable energy savings are realized while metering,
compensated and destrokes at the selected pressure compared to using a straight pressure compensated
setting. The pressure compensator control will override system.
the flow control whenever the pressure compensator
control setting is reached.

CONTROL OPTION - ‘A’

(AT CONSTANT SPEED)


SWASHPLATE AIRBLEED VALVE FLOW CONTROL
ASSEMBLY ADJUSTMENT
FLOW

PISTON SYSTEM PRESSURE

PRESSURE
INLET BARREL
D

PISTON

C
SERVO PISTON E CONTROL
SPOOL
AND
SLEEVE

SIGNAL LINE

PORT “B”
F

CONTROL DRAIN CONTROL SPOOL


PORT “A” SPRING CHAMBER

PRESSURE COMPENSATOR DIFFERENTIAL


ADJUSTMENT ADJUSTMENT

Parker Hannifin Corporation


A17 Hydraulic Pump/Motor Division
Hydraulics Greeneville, Tennessee
Catalog HY13-1553-001/NA,EU Variable Volume Piston Pumps
Control Options Series PAVC 33/38/65/100

Pressure & Power (Torque) Control


Control Type (H)
The power control is sensitive to the position of the spool to move downward, venting the servo piston cavity
servo piston. When the servo piston is to the right, the and causing the servo piston to move to the right. This
swash plate causes low flow and the power control reduces output flow and thereby power.
piston develops maximum spring pressure on its
As indicated in the pictorial drawing, pressure in
companion poppet (mechanical feedback). When the
the control spool chamber is affected by both the pressure
servo piston is left and the flow is high, the power control
compensator control and the power control. The resultant
piston reduces spring pressure on the poppet. This
pressure in this chamber is a function of the set points of
allows it to open under less pressure in the control spool
these two controls. Both set points are adjustable.
chamber, thereby venting some of the pressure in the
control spool chamber. As with the operation of the
pressure compensator control, this allows the control

(AT CONSTANT SPEED)


FLOW
CONTROL OPTION - ‘H’
SWASHPLATE AIRBLEED VALVE
ASSEMBLY
PRESSURE

PISTON OUTLET

INLET BARREL
D

PISTON

SERVO PISTON E CONTROL


SPOOL AND
SLEEVE
POWER
CONTROL
PISTON

CONTROL DRAIN CONTROL SPOOL


PORT “A” SPRING CHAMBER

POWER (TORQUE) PRESSURE DIFFERENTIAL


ADJUSTMENT COMPENSATOR ADJUSTMENT
ADJUSTMENT

Parker Hannifin Corporation


A18 Hydraulic Pump/Motor Division
Hydraulics Greeneville, Tennessee
Catalog HY13-1553-001/NA,EU Variable Volume Piston Pumps
Technical Information

How to read input power control curve data.

A
1800 RPM
FLOW KW HP
18.6 25
N·m In-Lbs
90.4 800
LPM GPM
60.6 16 14.9 20

53.0 14

Input Power
67.8 600

Input Torque
45.4 12 11.2 15
Flow

37.9 10
45.2 400
30.3 8 7.5 10
22.7 6
22.6 200
15.1 4 3.7 5
7.6 2
0 0 0 0 0 0
Bar 0 69 138 207
PSI 0 1000 2000 3000
Pressure
POWER

1. Power “A” curve corresponds to flow “A” curve. This represents a particular
setting of the power (torque) control.
2. With this setting the maximum power required will be as shown
at the apex (maximum point) of the power curve.

3. The flow at this setting will follow the flow vs. pressure curve shown.

4. Example – 1800 RPM, curve labeled “C”:


A. Flow will follow curve “C” and pump will deadhead at 190 bar (2750 PSI).
B. Full flow will not be realized above 83 bar (1200 PSI).
C. Flow at 103 bar (1500 PSI) will be approximately 48.1 LPM (12.7 GPM).
D. Maximum power [11 KW (15 HP)] occurs at approximately 117 bar (1700 PSI).

5. Torque values are shown to correspond to powers at speed shown.

Parker Hannifin Corporation


A19 Hydraulic Pump/Motor Division
Hydraulics Greeneville, Tennessee
Catalog HY13-1553-001/NA,EU Variable Volume Piston Pumps
Control Options Series PAVC 33/38/65/100

Pressure, Power & Flow Control


Control Type (C)
In addition to the three control configurations just
discussed, it is possible to combine all three control
devices in one pump. In this mode, the position of
the control spool is a function of the actions of the
pressure compensator adjustment, power adjustment,
and flow control.

(AT CONSTANT SPEED)


FLOW
PRESSURE

CONTROL OPTION - ‘C’


SWASHPLATE AIRBLEED VALVE FLOW CONTROL
ASSEMBLY ADJUSTMENT

PISTON SYSTEM PRESSURE

INLET BARREL
D

PISTON

C
SERVO PISTON E CONTROL
SPOOL
AND
SLEEVE
POWER
CONTROL SIGNAL LINE
PISTON
PORT “B”
F

CONTROL DRAIN CONTROL SPOOL


PORT “A” SPRING CHAMBER

POWER (TORQUE) PRESSURE DIFFERENTIAL


ADJUSTMENT COMPENSATOR ADJUSTMENT
ADJUSTMENT

Parker Hannifin Corporation


A20 Hydraulic Pump/Motor Division
Hydraulics Greeneville, Tennessee

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