Professional Documents
Culture Documents
SD-100PP Eff. SN 150783
SD-100PP Eff. SN 150783
• Let's assume you need to replace the PRltVt.. \RY AIR CLE... \NER FILl-'ER.
Use any of the functional words in the item description to locate the desired item. Example: The first
listing for the ... \ir Cleaner :FHter in the Word Index is: Air Cleaner :FHter. The index
shows the component will be found on page C,,6..3 which is the Parts List page number for the Air
'-' , I\!Iuffler And
'I Filter Installation..
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity required to
assemble one complete assembly, and any additional notes/ dimensions required to help place your
parts order.
• lJ-rll"l",,"1~li"l""
Filter is Hstedunder Item 2., Air '-"B.'l.... &-lII.J8.J!L'lI>.-JIl'l and the Comm" Number for
.........' ...y.Jll.'U' ................. Ol U'U3.Jntl1tv of 1..
When the Comm. # is not known - Use the Tab/e of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example:
ENGINE
C
Engine Installation C.l.2
Propulsion Pump Assembly C.2.2
Vibration Pump Assembly C.3.2
Steering Pump Assembly C.4.2
Radiator and Oil Cooler Installation C.5.2
Air Cleaner, Muffler and Hydraulic Filter Installation C.6.2
Fuel Lines Installation C.7.2
Grid Heater Installation C.8.2
Block Heater Installation - Optional C.9.2
Air Pre-Cleaner - Optional C.l 0.2
Listed under the Functional Group of are SECTIONS (identified by numbers that describe major
repairable components of that group. Find the listing that refers to the Air ~Iuffler And
B-1 'l!£I"r~ulllii"~ }'ilter Installation.
• Since the Air Cleaner Filter is what needs to be replaced, refer to the parts listing for the Air
Cleaner. The Air Cleaner used on your machine is found in Functional Group C.; Section 6, this
makes up the first part of the page number. Turn to that section of the parts manual and find the
parts listing on pages C.. 6..3 for the Air Cleaner
For our Air Cleaner Filter Example: The Comm. Number for the Air Cleaner Primary Filter
35318252 is found in the Numerical Index, it shows that component will be found on page C.. 6..3..
TABLE OF CONTENTS
SD-IOO PRO-PAC SERIES
TITLE PAGE
Table of Contents A
Standard Abbreviations F
DRUM
B
Drum And Swivel Installation - Effective With SIN 157027 B.1.2
Drum And Swivel Installation - Effective With SIN 152496 Thru 157026 B.2.2
Drum And Swivel Installation - Prior To SIN 152496 BJ.2
Drum Assembly B.4.2
Shock Mount Assembly (Drive Side) - SD-l OOD B.5.2
Shock Mount Assembly (Drive Side) - SD-l OOF - Prior to SIN 154605 B.6.2
Shock Mount Assembly (Carrier Side) B.7.2
Carrier And Eccentric Assembly B.8.2
Eccentric Assembly - Driven Side B.9.2
Eccentric Drive Shaft Assembly B.I0.2
Drum Drive Assembly - SD-I00F - Effective With SIN 154605 B.ll.2
Padfoot Shell Kit Installation - Optional B.12.2
Bolt-On Shell - Optional B.13.2
Padfoot Shell With Drum Drive Assembly - Optional B.14.2
Padfoot Shell Installation - Bladed Unit - Optional B.15.2
Bolt-On Shell- Bladed Unit - Optional B.16.2
Heavy Duty Torque Hub Installation - Optional B.17.2
Shock Mount Assembly For Heavy Duty Torque Hub - Optional B.18.2
Heavy Duty Torque Hub With Drum Drive Assembly - Optional B.19.2
A
TABLE OF CONTENTS
SD-IOO PRO-PAC SERIES
TITLE PAGE
ENGINE
C
Engine Installation C.1.2
Propulsion Pump Assembly C.2.2
VibrationPumpAssembly C.3.2
Steering Pump Assembly C.4.2
Radiator and Oil Cooler Installation C.5.2
Air Cleaner, Muffler and Hydraulic Filter Installation C.6.2
Fuel Line Installation C.7.2
Grid Heater Installation C.8.2
Block Heater Installation - Optional C.9.2
Air Pre-Cleaner - Optional C.10.2
CONSOLE
D
Operators Platform Installation D.1.2
Steering and Hom Installation - Effective With SIN 153314 D.2.2
Steering and Hom Installation - Prior to SIN 153314 DJ.2
Control Console Installation D.4.2
Control Console Assembly - Effective With SIN 158121 D.5.2
Control Console Assembly - Effective With SIN 153314 Thru 158120 D.6.2
Control Console Assembly - Prior To SIN 153314 D.7.2
Control Console Assembly For Flow Divider Option - Effective With SIN 161699 D.8.2
Control Console Assembly For Flow Divider Option - Prior to SIN 161699 D.9.2
VPM Control Assembly D.10.2
Seat Installation D.11.2
Safety Manual Installation D.12.2
Steering Knob Installation Kit -Optional D.13.2
ELECTRICAL
E
Wiring Harness Installation - All SD-100D and SD-1 OOF Effective With SIN 157027 E.1.2
Wiring Harness Installation - SD-100F Prior To SIN 157027 E.2.2
Battery Installation E.3.2
Beacon Lamp Installation (Cab) - Optional E.4.2
Beacon Lamp Installation (Non-Cab) - Optional E.5.2
Work Light Installation - Optional E.6.2
Front Light Installation - Optional E.7.2
Engine Oil Pressure Gauge Installation - Optional E. 8.2
Hydraulic Oil Temperature Gauge Installation - Optional E.9.2
Speedometer Installation - Optional E.1 0.2
VPM Meter Installation - Optional E.11.2
Compactometer Installation (Cab Unit) - Effective With SIN 160862 - Optional E.12.2
Compactometer Installation (Cab Unit) - Prior To SIN 160862 - Optional E.13.2
Compactometer Installation (Non-Cab Unit) - Optional E.14.2
Audible Alarm Installation - Optional E.15.2
B
TABLE OF CONTENTS
SD-IOO PRO-PAC SERIES
TITLE PAGE
HYDRAULICS
H
Propulsion Hosing H.1.2
Vibration Hosing H.2.2
Steering and Brake Hosing - Effective With SIN 158121 H.3.2
Steering and Brake Hosing - Prior To SIN 158121 H.4.2
Tow Installation - Optional H.5.2
Flow Divider Installation - Effective With SIN 161699 - Optional H.6.2
Flow Divider Assembly - Effective With SIN 161699 - Optional H.7.2
Flow Divider Installation - Prior To SIN 161699 - Optional....................................................................................................... H.8.2
Strike-OffBlade Installation - Optional H.9.2
Strike-OffBlade Valve Assembly - Optional H.10.2
Strike-OffBlade Steering Pump Assembly - Optional H.11.2
Drum Brake With Torque Hub For SD-1 OOD - Optional H.12.2
Drum Brake For SD-1 OOD - Optional H.13.2
Drum Brake For With Torque Hub For SD-1 OOF - Optional H.14.2
Drum Brake For SD-100F - Optional H.15.2
Blade Height Visual Indicator Installation - SD-1 OOF - Optional H.16.2
Inside Scraper Installation - SD-1 OOD - Effective With SIN 162701 - Optional H.17.2
Inside Scraper Installation - SD-1 OOD - Prior To SIN 162701 - Optional H.18.2
Inside Scraper Installation - SD-1 OOF - Effective With SIN 162701 - Optional H.19.2
Inside Scraper Installation - SD-1 OOF - Prior To SIN 162701 - Optional H.20.2
Dual Scraper Installation- SD-100D - Optional H.21.2
Dual Scraper Installation - SD-1 OOF - Optional H.22.2
Dual Scraper Installation For Bolt-On Shell- Optional H.23.2
Inside Wiper Installation -SD-1 OOD - Optional H.24.2
INTERNAL BREAKDOWNS
I
Axle Assembly (59179010) - Effective With SIN 157426 1.1.2
Axle Drive Motor (59182063) - Effective With SIN 157426 1.2.2
Axle Assembly (58955576) - Prior To SIN 157426 1.3.2
EROPS Cab Assembly (59190603) - Effective With SIN 160861 1.4.2
Cab Assembly (59117481) - Prior to SIN 160861 1.52
Eccentric Drive Motor (59539692) 1.6.2
Drum Drive Motor (59054791) - SD-100D 1.7.2
Drum Drive Motor (58977620) - SD-100F and SD-100D with Bolt-On-Shell and/or Heavy Duty Torque Hub Options 1.8.2
Torque Hub (59040659) - SD-1 OOD 1.9.2
Torque Hub (58952573) - SD-100F and SD-100D with Bolt-On-Shell and/or Heavy Duty Torque Hub Options 1.10.2
Drum Drive Motor (59161661) 1.11.2
Propulsion Pump (58991019) - SD-100D 1.12.2
Propulsion Pump (58991043) - SD-100F 1.13.2
Vibration Pump (59044644) 1.14.2
Steering Valve (59006635) 1.15.2
C
TABLE OF CONTENTS
SD-IOO PRO-PAC SERIES
TITLE PAGE
WORD INDEX
W
Word Index W 1.2
NUMERIC INDEX
X
Numeric Index X.1.2
D
E
STANDARD ABBREVIATIONS
Rev02/14/00
F
AXLE AND WHEEL INSTALLATION - EFFECTIVE WITH SIN 157426
15
1 95356853 Adapter 2
2 58955576 Axle Assembly 1 See Breakdown - 1.3
3 96703665 Nut 8 M20-2.5
4 96701560 Hardened Flatwasher 16 M20
5 96714035 H.H.C.S. 8 M20-2.5 x 200mm
6 N.S.S. Tire & Wheel Assembly (SD-I00D) 2
- 58979279 -Wheel 1
- 59929711 -Valve Cap 1
- 59524447 -Air Valve 1
- 50275536 -Tire 1 23.1 x 26 8 ply
- 58998147 -Tire (Optional) 1 23.1 x 26 10 Ply
- N.S.S. Tire & Wheel Assembly (SD-l OOF) 2
- 58979279 -Wheel 1
- 59929711 -Valve Cap 1
- 59524447 -Air Valve 1
- 59814889 -Tire 1 23.1 x 26 8 ply
7 59134304 Wheel Nut 16 M20-1.5mm
9 59993881 a-ring 2
10 95303392 Adapter 1
11 59182063 Axle Drive Motor 1 See Breakdown - 1.2
- 59193888 ARC - Axle Drive Motor 1
12 96738596 Hardened Flatwasher 12 M12
13 96702329 H.H.C.S. 4 M12 x 35mm
14 95988820 a-ring 1
15 96714043 H.H.C.S. 8 MI2-1.75 x 65mm
16 59923102 Adapter 2
17 58979964 Flanged Elbow 2
13
If 16
30 59672709 Reducer 1
31 59179820 Shim 2 2.0mm
32 95257341 Hydraulic Cap 1
33 59409508 Strap 2
34 95359410 Elbow, 45° 1
35 95739306 Tee 1
36 96704416 Locknut (Effective with SIN 158121) 16 M8-1.25
41 96727581 Flatwasher 2 M6
,,
~ ...
--Y"
RaPS
1 13183876 Handrail 1
2 96701545 Hardened Flatwasher 10 M12
3 96711791 Carriage Bolt 8 M12 x 30
4 96705652 Locknut 4 MI2-1.75
5 58870320 Handrail 2
6 96705637 Bolt 4 MI2-1.25 x 55
7 96702444 H.H.C.S. 2 MI2-1.75 x 40
8 96738596 Hardened Flatwasher 2 M12
RIGHT SIDE
WIRE
CLAMP FROM HARNESS ~
AIR CLEANER INSTL.
"./
~
RIGHT SIDE
WIRE
CLAMP FROM HARNESS Q
AIR CLEANER INSTL. ~
28~e"~"35
I
~\'
' "~
> "
...
/
\\
\'
\'
\\
\\
\
PART
OF
TO TERMINALS
ON STARTER
"'-A
•
~/~
II \
-~-----~\~
1 '
1"1 0 0 \
l
J
LL ': --'-~--~ __ ~
)
~ /1
ROUTE WIRE UNDER ~~~
OPERATOR'S STATION
AND INTO THE CONSOLE
45
L
VIEWIIB II
PART
OF
5
VIEW A"
II
(ASSEMBLY DETAIL) 6
/-(/~(;;$l@
I ~ 0
/ I / 7L\
f I/;O/'Q\
, cC ~«F\ /M
\\0/ I PLUG
~ I I d''( , i-l/1
~ II \jJ1
~ ~~ w 11 l~~f'~"I~
J I
! / / /l
~ VCI . // ~ 'm.=~l//:~
ltD SUPPLY ~/ ~~~~ i~l '<~.J
I ~ ~ ~-~
. ~ \ \ ~ ~ '-,./
vel TO SUPPLY
HEATER HOSES \~I~-f3 //
VCI TO SUPPLY (ORIENT BULKHEAD
GROMMETS FOR PLATE SO THAT
HEATER HOSE I ONLY TWO HOLES
2
ARE OVER
OPENING IN CAB
EXISTING
HARDWARE
14
SNUBBING
WASHER HHCS (VCI SUPPLIED)
PART OF ITEM #1
SHOCK MOUNT
(ONE PIECE)
VIEWIIF" VIEW"F II
TYPICAL APPLICATION TYPICAL APPLICATION
FOR REAR SHOCK MOUNTS FOR REAR SHOCK MOUNTS
VIEW IS ROTATED 90 DEG. VIEW IS ROTATED 90 DEG.
G
TO TERMINALS
ON STARTER
ROUTE WIRE UNDER
OPERATOR'S STATION
AND INTO THE CONSOLI
47
97
4
VIEW"C"
PART OF
Ale HARNESS
53
VIEW E"
II
TO
DRYER
VCI
19 I
BULKHEAD
PLATE
TO
18
COMPRESSOR
2EXISTING
HARDWARE
DRILLED
HOLE SEE
:~:~'F-F"
INSIDE VIEW
ROTATED FOR
~~
50 ~ CLARITY 40
/,.~
~~ , 5t'~
I~~--' ~ ~ -, ~
SNUBBING
WASHER HHCS (VCI SUPPLIED)
PART OF ITEM #1
SHOCK MOUNT ___
(ONE PIECE) ---<:----~ ___
SPACER
(10mm)
108
VIEW"H" VIEW"F"
TYPICAL APPLICATION TYPICAL APPLICATION
FOR REAR SHOCK MOUNTS FOR REAR SHOCK MOUNTS
VIEW IS ROTATED 90 DEG. VIEW IS ROTATED 90 DEG.
6
AS REQUIRED
SEE VIEWA1
TO TERMINALS
1
ON STARTER
........----c
ENGINE HARNESS
HARNES WITH CAB
WITH CAB
---~@~I
':}J
()
\'~STARTER CUMMINS
STARTER DEUTZ
15
VIEWE
\
)
----~
~ . "OJ,
12
13
10
VIEWG VIEWF
5
HORN
BLUE WIRE - WIRE HARNESS
FROM HORN FROM OIL PRESSURE
LIGHT
HARNESS----------
WITH CAB
______ G
HARNESS ~H
WITH CAB
VIEWC 11
VIEWH
LOCATION OF
STARTER ON
CUMMINS ENGINES 38
IT~I -=p
jill
,
._}:I\ \:\
1
I'
I
(~\:\
j
lJJlL
! I ' t
I \ :
,;:;.;:.~=::.~
__ -----------l
~ _
LOCATION OF
STARTER ON
DEUTZ ENG liNES
15
8
VIEW"C"
20
VIEW"G"
LOCATION OF STARTER
72
m~ ClJMMIr'b I r~(;lr'J1 "
VIEW E
VIEWA
VIEWC
VIEWG
VIEW F-F
HARNESS
(HEATER TO CONTROL UNIT)
MUFFLER CLAMP
90~ ELBOW (2 PCS.)
(TO CABIN)
90'~ ELBOW
SCREW
STOP NUT
LOOP CLAMP
5
(FROM CABIN)
SCREW
STOP NUT
LOOP CLAMP
\
""" ' - - - /'/ 1
I I ------------------
«/<@X®
MODIFIED HARNESS:
CONROL TO ON/OFF
17 MODIFIED HARNESS:
CONTROL TO ON/OFF
1
MODIFIED HARNESS:!
MODIFIED HARNESS: CONTROL TO FUEL PUMP
CONROL TO ON/OFF
MODIFIED HARNESS]
CONROL TO ON/OFF
FUSE BLOCK
VIEW "J.J"
(COVER REMOVED FOR CLARITY)
13 5
5 59127902 Foam - Bottom Battery Plate (Effective with SIN 1518~ 2)1
- 58993221 Foam - Bottom Battery Plate (Prior to SIN 15182 ») 1
11 58937228 Foam - LH Hood 1
12 58937210 Foam - RH Hood 1
13 59003400 Foam - Rear Battery Mount Plate 1
14 58937236 Foam - Hood 1
28 59978825 Whisper FanAssembly 1
- 90499807 -Fan 1
- 90499799 -Fan Drive 1
- 96701370 -Nut 4 M8-1.25
- 96702519 -Hardened Washer 1 M8
36 96709613 Stud 4 M8x25mm
37 96741038 Flatwasher 4 M8
38 96701370 Nut 4 M8-1.25
HOOD SUPPORT
~.
25
,.,..-......".,-
..,
......
I "1
.... I
\ ~
COOLER I
I
\,
MOUNTING PLATE
t
HOOD SUPPORT
PLATE
I
I
I
I
I
I
~"--"~'
50 95390860 HalfFlange 4
51 96704325 Flatwasher 16 M10
52 59993881 a-ring (SD-1 OOD) 2
- 59990010 a-ring (SD-1 OOF) 2
53 96704556 H.H.C.S. 8 M10-1.5 x 40
54 58901653 Split Flange Clamp (SD-1 OOD) 4
- 95175881 Split Flange (SD-1 OOF) 4
55 59328575 Adapter(SD-100D) 1
- 95397394 Adapter (SD-1 OOF) 1
56 96705272 H.H.C.S. 18 M10x80mm
57 58977737 Support Strap 12
58 58822289 Hydraulic Clamp 12
59 96704614 Nut 18 M10-1.5
60 58877739 Coupling 2
71 59054874 Lube Bolt (SD-1 OOD) 1
72 95988820 a-ring (SD-1 OOD) 1
74 96727805 Flatwasher (SD-1 OOD) 8 M30
31
30
17 95488250 Tee 2
22 58977646 SwivelAssembly Shim 2 2.Omm
23 58977653 SwivelAssembly Shim 3 0.5mm
24 58977661 Back Swivel Plate Assembly 1
25 95922217 Flatwasher 1 23/4
26 59003434 Stop Nut 1 M72-2.0x5mm
27 96726658 H.H.C.S. 6 M20-1.5x60mm
28 96701560 Flatwasher 6 M20
29 50268127 Bearing 4
30 50270248 Cap 7
31 95201547 Grease Fitting 4
32 59190975 PivotPin 4
33 95098679 Rollpin 4 5/16 x 2.5
34 58783507 Steering Cylinder 2
- 56998503 -Locknut 1
- 58866336 -Seal Kit 1
35 58977729 Swivel Frame 1
36 50268242 Bearing 2
37 50268861 Dust Seal 2
38 58977703 ArticulationPin 2
39 95208971 Grease Fitting 3
40 50268879 Dust Seal 2
41 95922175 Flatwasher 2 2.0
42 59003442 Stop Nut 2 M48-2.0 x 5mm
43 58977711 OscillationPin 1
44 59103804 Swivel Frame Seal 2
45 50268259 Bearing 2
61 95303368 Adapter 2
46 95397394 Adapter 1
47 95988887 O-ring 1 4.75-5.0 x 1/8
48 59993881 O-ring 2
49 95919239 H.H.C.S. 8 3/8-16 x 1.25
50 95390860 Half Flange 4
51 96704325 Flatwasher 16 M10
52 59993881 O-ring (SD-100D) 2
- 59990010 O-ring (SD-1 OOF - Except for Machines with 2
Drum Drive Assembly)
53 96704556 H.H.C.S. -NotusedonMachineswith 8 M10-1.5 x 40
Drum Drive Assembly)
54 58901653 Split Flange Clamp (SD-1 OOD) 4
- 95175881 Split Flange (SD-1 OOF - Except for Machines with 4
Drum Drive Assembly)
55 59328575 Adapter(SD-100D) 1
- 95397394 Adapter (SD-1 OOF - Except for Machines with 1
Drum Drive Assembly)
56 96705272 H.H.C.S. 18 M10x80mm
57 58977737 Support Strap 12
58 58822289 Hydraulic Clamp 12
59 96704614 Nut 18 M10-1.5
60 58877739 Coupling -Not used on Machines with 2
DrumDrive Assembly
67 96703699 Hex Nut 8 M30-3.5
68 96713987 H.H.C.S. 8 M30-3.5 x 130mm
69 96701578 Flatwasher 8 M30
71 59054874 Lube Bolt (SD-1 OOD) 1
72 95988820 O-ring (SD-100D) 1
73 96704325 Flatwasher (SD-1 OOF - Except for Machines with 8 M10
Drum Drive Assembly)
74 96727805 Flatwasher (SD-1 OOD) 8 M30
- 95326930 SwiveIElbow(SD-100F - Except for Machines with 1
Drum Drive Assembly)
30
17 95488250 Tee 2
22 58977646 SwivelAssembly Shim 2 2.Omm
23 58977653 SwivelAssembly Shim 3 0.5mm
24 58977661 Back Swivel Plate Assembly 1
25 95922217 Flatwasher 1 23/4
26 59003434 Stop Nut 1 M72-2.0x5mm
27 96726658 H.H.C.S. 6 M20-1.5x60mm
28 96701560 Flatwasher 6 M20
29 50268127 Bearing 4
30 50270248 Cap 7
31 95201547 Grease Fitting 4
32 59190975 PivotPin 4
- 58770355 PivotPin (UsedonMachineswithDnnnDriveAssembly) 4
33 95098679 Rollpin 4 5/16 x 2.5
34 58783507 Steering Cylinder 2
- 56998503 -Locknut 1
- 58866336 -Seal Kit 1
35 58977729 Swivel Frame 1
36 50268242 Bearing 2
37 50268861 Dust Seal 2
38 58977703 ArticulationPin 2
39 95208971 Grease Fitting 3
40 50268879 Dust Seal 2
41 95922175 Flatwasher 2 2.0
42 59003442 Stop Nut 2 M48-2.0 x 5mm
43 58977711 OscillationPin 1
44 59103804 Swivel Frame Seal 2
45 50268259 Bearing 2
61 95303368 Adapter 2
17 95488250 Tee 2
22 58977646 SwivelAssembly Shim 2 2.Omm
23 58977653 SwivelAssembly Shim 3 0.5mm
24 58977661 Back Swivel Plate Assembly 1
25 95922217 Flatwasher 1 23/4
26 59003434 Stop Nut 1 M72-2.0x5mm
27 96726658 H.H.C.S. 6 M20-1.5x60mm
28 96701560 Flatwasher 6 M20
29 50268127 Bearing 4
30 50270248 Cap 7
31 95201547 Grease Fitting 4
32 58770355 PivotPin 4
33 95098679 Rollpin 4 5/16 x 2.5
34 58783507 Steering Cylinder 2
- 56998503 -Locknut 1
- 58866336 -Seal Kit 1
35 58977729 Swivel Frame 1
36 50268242 Bearing 2
37 50268861 Dust Seal 2
38 58977703 ArticulationPin 2
39 95208971 Grease Fitting 3
40 50268879 Dust Seal 2
41 95922175 Flatwasher 2 2.0
42 59003442 Stop Nut 2 M48-2.0 x 5mm
43 58977711 OscillationPin 1
44 59519298 Swivel Frame Seal 2
45 50268259 Bearing 2
61 95303368 Adapter 2
1 58966235 Drum(SD-I00D) 1
- 58993361 Drum(SD-I00F)
2 95507000 Rollpin 2 0.375 x 2.0
3 N.SV.A. Shock Mount Assembly - Drive Side (SD-100D) 1 See Section - B.5
- N.SV.A. Shock Mount Assembly - Drive Side (SD-100F) 1 See Section - B.6
(Prior to SIN 154605)
- N.SV.A. Drum Drive Assembly - SD-100F 1 See Section - B.11
(Effective with SIN 154605)
4 N.SV.A. Shock Mount Assembly - Carrier Side 1 See Section - B.7
5 N.SV.A. Carrier and Eccentric Assembly 1 See Section - B.8
6 N.SV.A. Eccentric Assembly - Driven Side 1 See Section - B.9
7 N.SV.A. Eccentric Drive Shaft Assembly 1 See Section - B.10
8 96702857 H.H.C.S. 32 M12x45mm
9 95922399 Flatwasher 64 1/2
10 96702857 Hex Nut 32
11 96706437 H.H.C.S. (Effective with SIN 152495 except 12 M20x50mm
152496 thru 152503, 152642 thru 152650,
152756 thru 152764,153786 thru 153793,
153879 thru 153885,154040 thru 154045,
154058 thru 154064,154917 thru 154927,
155061 thru 155068,155164 thru 155172,
155318thru 155325, 155290thru 155291,
155448 thru 155460,155591 thru 155599,
156060thru156061, 156259, 156260, 156264,
& 156299 thru 156302.
- 58966292 Nut (Prior to SIN 152495 including 12 M20
152496 thru 152503, 152642 thru 152650,
152756 thru 152764,153786 thru 153793,
153879 thru 153885,154040 thru 154045,
154058 thru 154064,154917 thru 154927,
155061 thru 155068,155164 thru 155172,
155318thru 155325, 155290thru 155291,
155448 thru 155460,155591 thru 155599,
156060thru156061, 156259, 156260, 156264,
& 156299 thru 156302.
12 96707617 H.H.C.S. 24 M24-3.0x 130mm
13 58971102 Spacer 24
14 96701560 HardenedFlatwasher(Effective with SIN 152495except 12 M20
152496 thru 152503, 152642 thru 152650,
152756 thru 152764,153786 thru 153793,
153879 thru 153885,154040 thru 154045,
154058 thru 154064,154917 thru 154927,
155061 thru 155068,155164 thru 155172,
155318thru 155325, 155290thru 155291,
155448 thru 155460,155591 thru 155599,
156060thru156061, 156259, 156260, 156264,
& 156299 thru 156302.
~,
I
~,
I
14
,
,
1(?)
I
I
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17
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i>./BULKHEAD PLATE
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BULKHEAD PLATE
(l)
(j) tV
tl)
e:;
3
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f{) ~
..........
fl}{[) ..........
(l)
tV
2
7
1 N.SV.A. Shock Mount Assembly For Heavy Duty 1 See Section - B.18
Torque Hub
2 58977620 Drum Drive Motor 1 See Breakdown - 1.9
- 59140418 ARC - Drum Drive Motor 1
3 96700497 S.H.C.S. 2 M16x40
4 59990010 O-ring 2
5 95175881 SplitFlange 4
6 58859059 Hose Assembly 1 87.5"
7 58859075 Hose Assembly 1 103.0"
8 58920349 Hose Assembly 1 90.0"
13
14
15
3 22
39
PART
OF 36
55
17 3
5
1
6 1',
I
I
I
15
'~
"1/
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CLOCKWISE
CLOCKWISE
VIEW
t
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,(
O-RING
~r
~ >::«~k
"~9 ViBRATION
~ I CABLE
~ I
v~
EXISTING
HARDWARE
5
>
VIBRATION
PUMP
1 59006320 Radiator 1
- 59498790 -Radiator Cap 1
2 59972521 Oil Cooler 1
3 58848920 Drain (Effective with SIN 156733) 1
- 95250692 Drain (Prior to SIN 156733) 1
4 59364950 DrainHose 2
5 50281120 Valve 1
6 95090106 Worm Clamp 2
7 95278008 Hose Clamp 1
8 59191080 Upper Radiator Hose (Effective with SIN 163299) 1
- 59731638 Upper Radiator Hose (Prior to SIN 163299) 1
9 59699207 Lower Radiator Hose 1
10 95286266 Hose Clamp 1
11 96702287 H.H.C.S. 6 MI0x25mm
12 96702279 H.H.C.S. 4 MI0x20mm
13 96711833 Flatwasher 10 MI0
14 59331934 Adapter 1
15 95302709 Clamp 2
16 95220893 Hose Clamp 2
17 59104497 RadiatorMountingPlate 1
20 58862699 Seal Trim 8
21 96711833 Flatwasher 4 MI0
22 96704309 H.H.C.S. 4 MI0x35mm
24 95329876 Adapter 2
25 59643114 Hose Assembly 1 21.0"
26 59704429 Grommet 1
27 59133918 Radiator Fan Guard (Effective with SIN 152431) 1
- 58879982 Radiator Fan Guard (Prior to SIN 152431) 1
34 59704411 Grommet 1
35 58955097 Hose Assembly 1 72.0"
39 95368338 Hose Clamp 1
SEE PAGE 1
36
ROTATED 180 0
FOR CLARITY
"01-,V //
'"
~
23
17 59104497 RadiatorMountingPlate 1
23 58802851 Coolant Recovery Bottle 1
- 59154807 -Cap 1
28 96718978 H.H.C.S. 1 M8-1.25 x 80mm
29 59656322 Cover Plate 1
30 59829432 Insert Clamp 2
32 96704606 Locknut 1 M6
33 96701461 H.H.C.S. 4 M6x25mm
35 58955097 Hose Assembly 1 72.0"
36 58802869 Hose Assembly 1 12.0"
37 50274299 Hose Clamp 3
38 59636985 Rubber Grommet 1
40 95922324 Flatwasher 3
ENGINE OIL
FILLER TUBE 5
ADAPTERS
AT TANK
AtR
8
ff ICLEANE~
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::~ '
;~Ji
4
"FROM
BATTERY
DECAL
,-(
,/' l,
,/'
,//
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1 59229518 Platform 1
2 13183355 Deck Mat 1
3 96738596 Hardened Flatwasher 4 M12
4 58877705 Platform Plug 4
5 96704721 H.H.C.S. 2 M12-1.75 x 90mm
6 96704291 Hex Nut 4 M12-1.75
7 58840471 Snubbing Washer 4 0.52-2.88 x 0.125
8 59618579 Insert Clamp 4
9 59583500 Cover Plate 2
10 96705553 H.H.C.S. 2 M8-1.25 x 45mm
11 59019919 Pin Holder Bracket 1
12 59689927 Pin Holder 1
13 58895202 Lockpin 1
14 59607861 Cable 1
15 59607853 Ferrule 2
16 96704564 H.H.C.S. 2 M6-1.0 x 20mm
17 96704234 Nut 2 M6-1.0
18 96701958 H.H.C.S. 4 M6 x 16mm
19 96741053 Flatwasher 4 M6
20 59097303 Spacer 2
21 96727896 H.H.C.S. 2 M12-1.75 x 110
22 13183348 Deck Tread 1
VIEW ROTATED
FOR CLARITY
VIEW ROTATED
FOR CLARITY
@
8, -"'0 11
VIEW A-A
PART OF
HARNESS
JUMPER WIRE
PART OF THE
WIRE HARNESS
TO PRESSURE SWITCH
AT AXLE MOTOR
A
REAR VIEW OF CONTROL PANEL
~ I
19
VIEW A-A
HARNESS
JUMPER WIRE
PART OFTHE
WIRE HARNESS
TO PRESSURE SWITCH
AT AXLE MOTOR
tJ)TO TRACTION
A VALVE SOLENOID
REAR VIEW OF CONTROL PANEL
\ I
19
PART OF
11
HARNESS
TO FLOW
DIVIDER HARNESS
~
I
19
OPTION:
HARNESS
JUMPER WIRE
PART OF ITEM 57
TO PRESSURE SWITCH
AT AXLE MOTOR
54
~TO TRACTION
A VALVE SOLENOID
REAR VIEW OF CONTROL PANEL
VIEW A-A
PART OF
HARNESS
JUMPER WIRE
PART OF THE
WIRE HARNESS
A TO PRESSURE SWITCH
AT AXLE MOTOR
54 £S)TO TRACTION
A VALVE SOLENOID
REAR VIEW OF CONTROL PANEL
HARDWARE SUPPLIED
WITH POTENTIOMETER
/\ 0
\
~
V
/
/
/
\
\
HARDWARE SUPPLIED
WITH POTENTIOMETER
1 59862938 Pouch 1
2 58950940 SafetyManual 1
3 58880311 Chain 1
- 58874389 -Plumb Chain 1
4 58874397 Farmed Washer 1
5 58880303 SplitRing 1
6 96719190 H.H.C.S. 1 M6-1 x20mm
'\
\
STEERING WHEEL
17
~~22
~
1/) ~ 12 I
~
I /' t
i 20
! ') \ 14 c1"c'Z:/' ~)
; 0/ 'I 'I \" ~ -'
I~ \ l~,
I
'Y\ 18 PUMP
SEE SHEET 2
(USE PUMP BOLT)
TO FUEL
SOLENOID
'-.... TO BRAKE
<::' -~
~~
20
\ 12 ~~~~p /
" BOLT) /'"
~
_~ 24 ~USE
PUMP
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......
~
'\ AXLE MTR.
EXISTING
HOSE
p~,
C
~:..~_J" GROUND AT ~ TO SIDE CONSOLE
cp~
,o... SHOCK MOUNT
~~~~E EXISTING HARDWARE)
"~"~
7\ (GND.)
GND
24
TEMP. SENDER
ALTERNATOR
6
(BATTERY)
FROM AIR CLEANER
BRACKET
ALTERNATOR
(ROTATED 90 DEGREES
CCW FOR CLARITY)
PART OF EXIISTING
HOOD HARNESS
HARNESS CONNECTOR
HOOD MAIN 9
HARNESS
~ 2V·
.,.,-
v-O~PARTOF EXISTIING
.. Y'J! - HARNESS
~~
J
~~
CONNECTOR
20 22
~
-- o...... ~~,." .. ~
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,TANK
!~
19
MAIN
HARNESS
~~~~ TOAIR
CLEANER
~"i\,
~ 22 /' I 12 I
t7 \ I
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,20
(22) c~~:;x~<~?~ ?
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: ~/ 'I I '\ ~ /
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~ TO PROPULSION
PUMP
) SEE SHEET 2
~USE PUMP 80LTJ
TO FUEL
SOLENOID 25
20
7 (GND.)
GND
STARTER
TEMP. SENDER
ALTERNATOR
6
(BATTERY)
FROM AIR CLEANER
13 BRACKET
PART OF EXISTING
HARNESS
CONNECTOR
.....
HOOD MAIN 9/
HARNESS
2V/
/'\)L~RTOF EXISTING
1J'.j - HARNESS
~ CONNECTOR
@~ ~/I~""d'~_~///b,~
24
MAIN
HARNESS
RADIATOR/OIL COOLER
MOUNTING PLATE
l '~
VIEW "A"
1 58926965 Battery 2
3 58870627 Battery Hold Down 2
4 59003384 Battery Tie Down 4
5 96704606 Nut 4 M8
6 96712674 Flatwasher 4
7 59704411 Grommet 1
8 59104331 Battery Cable, Positive 1
9 59114405 Battery Cable, Negative 1
10 59726075 Clamp 4
11 96704226 H.H.C.S. 1 M12x25mm
12 96701917 H.H.C.S. 3 MI0x30mm
13 96741046 Flatwasher 4 MI0
14 96704812 Nut 3
15 96701370 Nut 4 M8-1.25mm
16 59583468 Insert Clamp 2
17 59583450 Cover Plate 1
18 95920492 H.H.C.S. 1 5/16-18 x 1.375
VIEW A"
II
VCI
ROTATED COVER PLATE
90 DEGREES CW
FOR CLARITY
PART
OF
FROM CAB
BEACON SWITCH
ROTATED
180 DEGREES CW
FOR CLARITY
I
f
I I
,",
ct, ,I
l
ROPS
FRAME
~;
I
j
, /
I
7
\
\
TO EXISTING
HARNESS
TACH./HR
GAUGE
ENG1NE COOLANT
TEMPERATURE
GAUGE
TO OIL
PRESSURE
SENDER
PANEL CONNE:CTION'S
TACHOMETER/
HOUR METER LAMP 2
.~
HYDRAULIC
/ TANK
/
I
I 3
7
EXISTING
¢=:::=:--
FREQUENCY DIAL
AND
CMV DIIAL
PART
OF
11 110 11
TO
A-SENSOR
PROCESSOR
3 PART
OF
TOP
HOSE
DRIVE
SliDE
23 HARNESS
21
2
I
.,./'
I /'
I
I
I ( 26 7
I
I I
r I
II
\ I
\ \
,
\ \ (
"-
16
\
\\\
\ '
--- ---
TO
FUSE "
\
\\ \
\ \
L - -- - --- BLOCK
--
.../
\
\\ , \.
'
", ---------
GROUND
EXISTING
HARDWARE
/
2 59181735 CompactometerKit 1
5 59941682 Locknut 4 1/4-20
6 59037853 Mounting Bracket 1
7 59121798 Rocker Switch 1 SPST
8 95931788 Machine Screw 4 1/4-20 x 1.25
9 96721014 Screw 8 M3xO.5mm
10 96704705 Nut 8 M3
11 96715032 Lockwasher 8 M3
12 58911009 Wire Harness 1
13 58911017 Wire Harness 1
14 58911025 Wire Harness 1
15 96712153 Screw 1 M8-1.25 x 25mm
16 59434092 ShrinkTube 1
17 58806779 Wire 6
18 59443663 Wire 5
19 59429605 Splice Clip 4
21 59437293 Braid 10
22 59483206 ShrinkTube AIR
23 95373973 Wire Tie AIR
24 59396366 Loom 1
26 58751066 RingTenninal 2
27 96704416 Locknut 1 M8-1.25
1'1'
(/
'I
J1
I I
FUSE
// BOX
~y---....
EXISTING
HARDWARE
/'
-------
-,,-~
I I /'
/'
I '-~
I
I
I
\
\ CARRIER DRIVE
4
SIDE SIDE
FREQUENCY DIIAL
AND
CMV DIAL
PART
OF
26
14
1 59181735 CompactometerKit 1
5 59941682 Locknut 4 1/4-20
6 59121798 Rocker Switch 1 SPST
7 95073813 Screw 4 1/4-20 x 1.5
8 96721014 Screw 8 M3xO.5mm
9 96704705 Nut 8 M3
10 96715032 Lockwasher 8 M3
11 58928870 Gauge Mount 2
12 59704403 Grommet 2
14 96704176 Flanged Locknut 2 M6
15 58911066 Processor Bracket 1
16 58880337 Wiring Harness (Effective with SIN 160862) 2
- 58880337 Wiring Harness (Prior to SIN 160862) 3
17 59443838 Wire (Effective with SIN 160862) 6
- 58893801 Wiring Harness (Prior to SIN 160862) 1
18 58874363 FacePlate 2
19 96711965 Screw 8
21 59434092 ShrinkTube AIR
22 58806779 Green Wire 6
23 59443663 Black Wire 6
24 59429605 Splice Clip 2
25 59437293 Braid 4
26 59483206 Heat Shrink AIR
27 58751066 RingTenninal 3
28 58869389 Receptacle (Effective with SIN 160862) 3
29 58818394 Fuse (Effective with SIN 160862) 1
30 58754847 Cover (Effective with SIN 160862) 1
31 58754839 Fuse Holder (Effective with SIN 160862) 1
32 59434175 Terminal (Effective with SIN 160862) 2
TO
A- SENSOR
3 PART
OF
TOP
HOSE
DRIVE
SliDE
1 59181735 CompactometerKit 1
2 58911082 Compactometer Plate 1
3 96705546 H.H.C.S. 2 M6-1.0x50mm
4 96738562 Hardened Flatwasher 2 M6
5 59941682 Locknut 4 1/4-20
7 95073813 Screw 4 1/4-20 x 1.5
13 95495149 Cable Tie AIR
14 96704176 Flanged Locknut 2 M6
15 58911066 Processor Bracket 1
SEE
CONTROL
VIEW ROTATED
BOX DETAIL
90 DEGREES CW
14
7
23 18 14 (22G) CENTER
VERTICALLY
CENTER
HORIIZONTALLY
1
SEE VIEW "F-F
24
7 BOTH
SliDES
VIIEW "D-D"
10
24
BOB
5
BOTH
SIDES
BOTH
SIDES
14 11
25 14 18 CENTER
VERTICALL Y
26
VIEW"D-D"
21
VIEW "8-8" VIEW "A-A" VIEW"C-C"
HOOD REMOVED STEERING WHEEL REMOVED
VIEW "F-F"
VIEW "E-E"
29
/~
'''-., ~
25
"-.,~*
JJJ/'
II ~ APPLY ITEMS 34 AND 35 TO HOSE
V--.
~ 'r', BUNDLE WHERE IT PASSES
THROUGH BULKHEAD PLATE
~'
~ .....
14
TO
AXLE DRIVE
MOTOR
19
6 TO
BRAKE
VALVE
19
TO
HYDRAULIC
TANK TO
SUCTION
(IN) AXLE DRIVE
MOTOR
VIEW "A"
14 16 LOCKPLATE
HYDRAULIC
TANK
TO "IN" PORT
OF ITEM #1
20
I ~ i
~~~
1~01
/ .'X
/' ~-" I
/ , I
TO"OUT"PORT
~,
OF ITEM #1 I
21 I
I
I
I
I
TO TO I
"BOTTOM" "TOP"
PORT PORT
OF ITEM #2 OF ITEM #2
AXLE
DRIVE
MOTOR
12 59919670 Adapter 2
19 58993056 Hose Assembly 2 #6x60.0"
20 58993015 Hose Assembly 1 #4x56.0"
21 58993080 Hose Assembly 1 #4x62.0"
HYDRAULIC !
REMOVE TANK~
TEST I
FITTINGS I
\
USE EXISTING
\
HARDWARE. USE I
DISCARD HOSE. EXIISTING
HOSE I
I
\ I
\ I
I I
i
)
o Ii
I
o
3 ,1/
/1
\ ~ I
// I
./
USE
/ EXISTIING
I I
\'~::4 ... '?' 0 I
(~- Ij!
I I
II
!! O..
V'"
r.. .
(j /
CENTER JOINT
: ,~~BULKHEAD
/..... .. - PORT 1
PORT 3 t:r:"J:r~
BRAKE VALVE \
PORT 2
PROPULSIION
PUMP
I GAUGE
I PORT "B"
BOTTOM VIEW
TOP VIEW
SERVO
PRESSURE
GAGE PORT
BOTTOM VIEW
ROTATED 90 DEGREES
CW FOR CLARITY
HYDRAULIC !
REMOVE TANK~
TEST I
FITTINGS I
13
26
\
I
I
I
I
\ I
18 \ I
\i
1
/ o II
o
CONTROL
PANEL
,I;'
/1
\ > " /
"
/
I
./
USE
/ EXISTIING
\'~::4
7
~
I I .. '?" 0 I
~- o!
I I
II ()"..,
!! 0 ..( ....
V"
CENTER JOI NT
BULKHEAD
14
/.....
: .. ":~
' - PORT 1
PORT 3 <C:r:tr~
BRAKE VALVE \
25 PORT 2
1 59923011 Fitting 2
2 59922641 Adapter, Straight 1
3 59922658 Adapter, Straight 1
5 59918649 Adapter, Straight 1
6 59224709 Adapter, Straight 1
7 95329975 Adapter 1
8 59924415 Boss 1 120RBx 60RB
10 59922864 Adapter, 90 0 1
11 95303350 Adapter 1
12 59672709 Adapter 1
13 95739306 Tee 1
14 95415667 Swivel Tee 1
15 59224725 Traction Valve 1 See Breakdown - 1.21
16 96715065 H.H.C.S. 3 MI2-1.75 x 150mm
17 96738596 Hardened Flatwasher 3 M12
18 58952490 Mounting Plate 1
24 59110312 Pressure Switch 1
25 59224758 Hose Assembly 1 53.0"
26 59203463 Hose Assembly 1 58.5"
27 59125823 Hose Assembly 1 58.5"
29 58924416 Hose Assembly 1 55.0"
30 54463120 Hose Assembly 1 41.0"
31 58849159 Hose Assembly 1 49.0"
33 95372173 Adapter 1
32
I
@Y1
21
32
I
@Y1
21
PARTS TO BE
RErvl0VED
SEE SEE
PEDAL CARRIER
ASSEMBLY SHOCK MOUNT
INSTALLATION INSTALLATION
2 37
======---.. . .
49
14
TO TEE ON TANK
(ITEM #55)
TO PUMP
(ITEM #57)
1-----7-~-- ~
§ TO CYLINDER ADAPTER
( PIISTON SIDE (TOP) )
TO CYLINDER ADAPTER
(ROD SIDE (BOTTOM) )
1 58893637 Strike-OffBlade 1
2 N.SV.A. Strike-Off Blade Valve Assembly I See Section - H.IO
5 59195008 Strike-off Blade Cylinder 1
- 59725051 -Locknut 1
- 59196055 -Seal Kit 1
14 59240051 Valve Mounting Plate (Effective with SIN 16130' ») 1
- 59685354 Valve Mounting Plate (Prior to SIN 161305) 1
20 58920257 Strike-off Blade Pedal Assembly (Non-Cab) 1
- 58914078 -Pedal 1
- 58920216 -Flanged Bushing 2
- 59274118 Strike-Off Blace Pedal Assembly (Cab) 1
- 59274324 -Pedal 1
- 58920216 -Flanged Bushing 2
36 58926908 Hose Assembly 1 23.0"
37 59685388 Hose Assembly 1 31.0"
38 58926387 Hose Assembly 2 230.0"
49 59240077 Scraper Blade (Effective with SIN 161305) 1
- 58965971 Cylinder Support Bracket (Prior to SIN 161305) 1
40
42
44
41
EXIISTING 41
SHOCK MOUNT
I I
58
32
1-1 7 -
@rw
6
1 58893637 Strike-OffBlade 1
3 59683805 Cylinder Pin 2
4 95223384 Retaining Ring 4
5 59195008 Strike-offBlade Cylinder 1
- 59725051 -Locknut 1
- 59196055 -Seal Kit 1
6 59240069 Bladed Drum Frame (Effective with SIN 161305) 1
- 59615146 Blade Gusset (Prior to SIN 161305) 2
8 59631606 Cap 2
9 95919643 H.H.C.S. 8 1/2-13 x 3.25
10 59673137 Flatwasher 8 0.527
11 50270248 Cap 2
12 95201547 Grease Fitting 2
32 95480109 Adapter, 90 0 2
33 50273986 Spherical Bearing 2
34 58895079 Shim 32 0.8mm
40 59600205 Shock Mount 4
41 96702667 H.H.C.S. 32 M12x45mm
42 95922399 Flatwasher 64 1/2
44 96704291 Hex Nut 32 M12
58 59090811 Scraper Bar (SD-I00D Only) 1
57
46
i
I
36
38 37
13
/
/ /
37
56
EXISTING REDUCER
FROM STEERING VALVE
l
I
I
I
I'~
I
I" ,
28 0
~~
23
0
OPERATORS
DECK
22
o G
o
PEDAL ASSEMBLY INSTALLATION
EXISTING KEYWAY IN
OPERATOR"S PLATFORM
17
SUPPORT CHANNEL
35
BOTTOM
DECK PLATE
18
17
14 -
45
.............
? 16
CABLE INSTALLATION
DRIVE
MOTOR MTG.
I
Ie»
VIEW ROTATED FOR CLARITY 5
3
2
JJ
5 6 :
, I
I,l 1
'",- I
", i
3 'I
1 59175653 Scraper 1
2 59204800 Scraper Bar (Effective with SIN 160861 ) 1
- 59090845 Scraper Bar (Prior to SIN 160861) 1
3 96705595 H.H.C.S. 28 M12 x 50
4 96712237 Flatwasher 28
1 59175653 Scraper 1
2 59175661 Tooth Scraper (Effective with SIN 160861 ) 1
- 59077479 Tooth Scraper (Prior to SIN 160861) 1
3 96705066 H.H.C.S. (Effective with SIN 160861) 28 MI2-1.75 x 60
- 96705595 H.H.C.S. (Prior to SIN 160861) 14 M12 x 50
4 96712237 Flatwasher 14
BOLT-ON -SHELL
1 59175653 Scraper
2 59175661 Tooth Scraper (Effective with SIN 160861 )
- 59077479 Tooth Scraper (Prior to SIN 160861) 1
3 96705066 H.H.C.S. (Effective with SIN 160861) 32 MI2-1.75 x 40
- 96705595 H.H.C.S. (Prior to SIN 160861) 14 M12 x 50
4 96712237 Flatwasher (Effective with SIN 160861) 32
- 96712237 Flatwasher (Prior to SIN 160861) 14
10 59204800 Scraper Bar (Effective with SIN 160861)
- 59090845 Scraper Bar (Prior to SIN 160861) 1
11 96701545 Flatwasher 4 M12
3
2
14
16---_..-.J
8
9
10
11
13
28
27~ 22
21
26
18
rr"'--25
18
17 13104161 Nut 12
18 58974155 a-Ring 6
19 59793489 Plug 1
20 59078899 Magnet Plug 5
21 58916578 Snap Ring 1
22 59079251 Plug 1
23 59218297 Stud 4
24 59218305 Stud 8
25 59793588 Vent 1
26 58916610 a-Ring 1
27 58916545 Plug 1
28 58916537 Seal Washer 1
29 59218313 Bolt 20
36
)
I
33
34
.~
46 35
33
48
75
59
67 66
65 64
56
63 62 60
47 10486116 Plug 5
48 58916685 Seal 2
49 58916693 Centering Ring 2
50 58916701 Wheel Stud 20
51 59218412 Wheel Hub 2
52 58916727 Wheel Nut 20
53 59079772 Bolt 20
54 59218420 Half Shaft 2
55 58916750 Snap Ring 12
56 58916768 Friction Washer 12
57 58916776 Pin 6
58 58916784 a-Ring 6
59 59218438 Planet Gear Carrier 2
60 59794115 Plug 2
61 58804337 Cylinder Bolt 4
62 59917682 Friction Washer 2
63 58916818 Dowel 6
64 58916826 Needle Bearing 6
65 58916834 Planet Gear 6
66 58916842 Locking Plate 6
67 58916859 Hexagon Bolt 12
68 59079632 Reduction Bushing 20
69 59218446 Ring Gear Support 2
70 59794123 Seal Washer 2
71 58916891 Snap Ring 2
72 13104146 Ring Gear 2
73 58974155 a-Ring 2
74 58916925 Tapered Roller Bearing 4
75 58916933 Seal 2
83
-..-~··81
94
82
84
77 85
76
87
~7
",1
~6
"""
8 59698811 a-ring 1
9 58891789 Back-Up Ring 2
10 58891797 a-ring 1
11 58891789 Back-Up Ring 2
12 58891771 Filter Screen 1
13 58891797 a-ring 1
14 59698811 a-ring 1
15 58891854 Orifice Plug 1 0.021
16 58891649 Spring 1
18 59004762 Orifice Valve Assembly 1
19 59155739 Control Valve Kit 1
20 59195735 -Coil Kit 1
21 59195727 -Seal Kit 1
22 58891672 End Cap Gasket 1
23 59368886 Journal Bearing 1
24 58891631 Seal Nut 2
25 59019539 a-ring 2
26 58891664 Spring 1
27 58891656 Servo Piston Assembly 2
28 58891573 Hold Down Pin 1
29 59698811 a-ring 1
30 59155176 a-ring 1
31 59399295 Charge Relief Valve 1
32 59155572 Spring 1
33 59698811 a-ring 2
34 58799768 Spring 2
35 58799750 Spring Guide 2
38 59019620 Orifice Plug 1
39 59019521 Setscrew 2
40 58891623 Seal Nut 2
38
....
... 29
26
/
28
33
(t. ..
15 ..
l •..Q
31·----/
32
1.3.2
AXLE ASSEMBLY (58955576) - PRIOR TO SIN 157426
INTERNAL BREAKDOWN - SHEET 1 OF 4
ITEM COMM.NO. DESCRIPTION QTY DIMENSIONSINOTES
BOM 58955576-0
1.3.3
AXLE ASSEMBLY (58955576) - PRIOR TO SIN 157426
INTERNAL BREAKDOWN - SHEET 2 OF 4
...../ . /..
\.L' . / . . /.
,.-J
'\ 10 ~
.... ..../ .... ~
9 ...........
.... /. 2
.........../~'
./ ..
(
I
1 ~~
....... .... ...1
28 ...
~
........ ••• / ••.r"••••
1.3.4
AXLE ASSEMBLY (58955576) - PRIOR TO SIN 157426
INTERNAL BREAKDOWN - SHEET 2 OF 4
ITEM COMM.NO. DESCRIPTION QTY DIMENSIONSINOTES
1.3.5
AXLE ASSEMBLY (58955576) - PRIOR TO SIN 157426
INTERNAL BREAKDOWN - SHEET 3 OF 4
14
1.3.6
AXLE ASSEMBLY (58955576) - PRIOR TO SIN 157426
INTERNAL BREAKDOWN - SHEET 3 OF 4
ITEM COMM.NO. DESCRIPTION QTY DIMENSIONSINOTES
1.3.7
AXLE ASSEMBLY (58955576) - PRIOR TO SIN 157426
INTERNAL BREAKDOWN - SHEET 4 OF 4
11 6 7 8 9 10 13 14 15
2 3 4 5 21 20 19 18 17 16
12
19 13
19
J
1.3.8
AXLE ASSEMBLY (58955576) - PRIOR TO SIN 157426
INTERNAL BREAKDOWN - SHEET 4 OF 4
ITEM COMM.NO. DESCRIPTION QTY DIMENSIONSINOTES
1.3.9
EROPS CAB ASSEMBLY (59190603) - EFFECTIVE WITH SIN 160861
INTERNAL BREAKDOWN - SHEET 1 OF 4
65
66
70
25 38
26 62 View P
62 63
79
80
81 \ 53 38
~
92 82
n
\ ~88
83 \ I 89 64 62
[ 63
90 ........
37 91 ...........
~'--34
.. !
•a· ·1
~
97~
98
99
37 l <
38'"
; 4~)-
2~
46
~41 47
39
~II40
48
o
65
66
70
25 38
26 62 View P
62 63
79
80
81
53 38
~
92 82 ~88
83 62
37 91
r-h
~'--34
~6 [
........
63
...........
.. !
•a· ·1
~
97~
98
99 r57 44
i 41
ct'
37 l < ~40
4~J
38'"
j
2~
46
~41 47
39
~40
Q;}
38
_r 126 62
128 ~ 87 2 63'/
/ ...
~[-
'" 38
2 26 r108
30 I
124
125$ 108~I
2
125
97
14
105
130 116
100
i
i
101 i ... 2
i ",
i' 38J'..,
I I 108 ",
t---~l
38
~r126 62
128 ~ 87 2 63'/
/ ...
'"
~-
2 26
30
38~8
62 108
124
125
63 2 97
14
105
130 116
100
I
i
101 i ... 2
i ",
i 'I
I 108
38J'..,
",
t---~l
38 2
62~ 152
63 -',.J.' ..........
...... . .................
11
149
26
29
30
136
137
138
139
......[
............... "" ....
143 142
o
46
47
133 View P
6
CAB
9
CAB
8
7
Deck Plate
5
4 6
36 77--------....
37 52
26
53 .;
24
/
f
;/
34
68 20
25
30
~40 ~ 46
21
31
22 32 33 23
35
~41
39
38~,_/_
~ 46
44 43
45
~79
IIT}"._ _- - 13
~80
79
78
,~76
ll>
64 65
81
,1
/ 58
u
~ 56
<-I~,j //
------""', ...
,, 56
56 \0
,,
~83
\
76
69
.-
\
, 50
69
69
t-- 50
1 59618850 Shaft 1
2 95792370 Front Bearing 1
3 56998610 Drain Plug 1
4 50278019 O-ring 1
5 50435189 Seal Kit 1
6 59553073 End Cap Gasket 1
7 N.S.S. Housing 1
8 N.S.S. End Cap 1
8
"
1
@ ~
I
I
1 58898958 O-ring 1
2 58903725 Shaft 1
3 58903675 Bearing 1
4 58903683 Retaining Ring 1
5 59360305 O-ring 1
6 59336289 Lip Seal 1
7 58903691 Seal Carrier 1
8 59336123 Screw 3
9 58903642 Gasket 1
10 59019869 JoumalBearing 1
6
7
9
10
11
11
17
19
26
22
20
21
/ 20
31 / 34
1
6
7
9
10
11
11
17
19
26
22
20
21
/ 20
30
31 / 34
32 1
· 14 15
, 1715~~
~~
Q
14 15 22 ""0 ~
~ .. ~
K
15 \ ~ Y<!Ii!'
17 # \ I 13
25~"o~.
24 "'30
29 23 ~ ~0~ ""31 18
"" ~~tP~
/
'~
~
28
1 58897216 Seal 1
2 58950304 Bearing 2
3 58950296 Bearing 2
4 58950312 Thrust Spacer 1
5 58950429 Ring Gear 1
6 59033787 Gear Set Assembly 1
7 58897349 Bearing 5
8 58897364 ExternalRetaining Ring 5
9 59041830 Planet Gear 3
10 59728832 Bearing 108
11 59728824 Thrust Washer 24
12 59728774 Roll Pin 6
13 58950395 Planet Gear 3
14 58950452 Bolt 8
15 58950403 Planet Shaft 6
16 58897398 Thrust Washer 1
17 58950338 Input Shaft 1
18 59033803 Thrust Washer 1
19 59674580 Fill/Check/DrainPlugw/O-ring 5
20 58897265 O-ring 1
21 58897356 ExternalRetainingRing 2
22 59041848 Sun Gear 1
23 59022814 Sun Gear 1
24 58897372 Thrust Spacer 1
25 58897158 Internal RetainingRing 1
26 58897133 Coupling 1
21~
20
/'
/
/"
././/./
/
/'
/
/
/"
c$)
\
'\ !
o
\
~\ n
". i /~
"" '" ~Q
--:~--~~~
/1
\
'\ / 6
'",-//
28
"31
28
o 0 """32
! i ~ I
I I 1
i~-J ~34
~ 33
10
22
24~
23
/
28
/~~
/ ~
\
J
/
../
/
/
../
../--
../~
../--
/
../
../--
../--
..//
../
../
.--/
/
/~
.--/
'\
../
cV
'\
'\
'\
'\,
\,
\
.
'\
!
'\
'\
'\.//
38
35 "'"
~
!~42 /"
/
/"
/"
/"
/"
/"
,,/"
"'46
o 0 "'47 38
! i @I
I, ~
i~-J 49
ii 48
1
16
/
I
I
i
I
i
39
\
38---
37--@
1-- 36
~-34
0- 35
0-33 45-
~ --32
@--31 44--
~
: ~ 0
42 ___ O----43
~
1 _-
-./. '--"'=---=--"-'" \
~
L -.:I
52
'"
: ::..
_____ •.~
..
. ..
II- ~. .... ~ : •
... ~ ~·.:·:..~·~.t
'~.
0
0
fJ
'-JL~
~, .
•
o
6
I
r 2
1 58877788 Lamp 1
2 59854828 Pin Connector 3
3 59388199 Seal 1
4 59854877 Seal 2
5 59396366 Bulk Loom Conduit 10"
6 59895151 3-Way Connector 1
11
o
{14
5
() @!
8
~
7
~=====~g----6
9
10
i
,. .. ~~~~
I
B
·~41l111i==r,,=:,,=::=
~
~I
12
13
14
1 58903873 Armrest,LH 1
2 58903964 -Armrest Knob 1
3 58903881 Armrest,RH 1
2 58903964 -Armrest Knob 1
4 59120980 Backrest Assembly 1
5 59102988 Seat Pan Assembly 1
6 59103010 Slide Kit 1
7 58904137 -Slide Handle 1
8 59120840 Seat Frame Assembly 1
9 59120816 -Front/Rear Handle 1
10 59120824 -Backrest Handle 1
11 59121004 Suspension Assembly 1
12 59121061 -Handwheel Kit 1
13 59121020 Suspension Boot Kit 1
14 59121103 -Boot Button Hardware Kit 1
",1
"""
5 3
o o
1
11
2a - - - - + - , - - + + -
7 3---....1.-
7
7
4
o
3----..1 r----I-------I...~-----II.....-----a....------.
o
o
o
o o
I
s-ebI
~
1 59399303 Locknut 1
2 58891888 Charge ReliefValve 1
3 50278019 a-ring 1
4 58891896 Spring 1
5 59399295 Charge ReliefPoppet 1
6 58799750 Spring Guide 2
7 58799768 Spring 2
8 59698811 a-Ring 5
o IOUTI
3
3
4
7
6
10 11
10
17
1 7 11 14
12 13 15
10
~.......,.,~---21
~/ATf:7t-ffi~~~U---22
22
23
24
25
~--26
28
30 31
30 29
Propulsion
Oil Filter
Vibration
Oil Filter
Water Separator
wiD-ring
Pre-Fuel
Filter
NOTE:
All of the above filters may be purchased
underonepartnumber-59261222
Decal: Blade Height H.16.3 EROPS Cab Assembly A.II.3, A.II.5, A.II.7
Decal: Crush Area G.I.3, G.2.3 EROPS Cab W/Heater A.12.3, A.12.5, A.12.7
Decal: Danger - Rollover w/o ROPS A.5.3 Exhaust Pipe C.6.3
Decal: Diesel Fuel G.I.3
Decal: Ether Use Warning G.I.3,G.2.3 F
Decal: Fuse Block G.I.3,G.2.3 Filter Mounting Plate C.6.3
Decal: Grease G.I.3 Fixed Eccentric B.8.3,B.9.3
Decal: Hydraulic Oil G.I.3, G.2.3 Flow Divider Assembly H.6.3
Decal: Hydraulic Oil Level G.2.3 Front Control Panel D.10.3
Decal: Ignition Switch G.I.3 Front Lamp E.7.3
Decal: Lift Point G.I.3 Front Light Switch E.7.3
Decal: Lubechart G.I.3 Fuel Filter Element C.I.3,C.I.7
Decal: Natural Frequency G.I.3,G.2.3 Fuel Gauge D.5.5, D.6.5, D.7.5, D.8.5, D.9.5
Decal: Operation Warning G.I.3,G.2.3 Fuel Level Sender A.3.3, A.4.3
Decal: Operators Manual G.I.3,G.2.3 Fuel Preheat Lamp Indicator C.8.3
Decal: Pressure Hazard Warning G.I.3, G.2.3 Fuel Tank A.3.3, A.4.3
Decal: Propac Series G.I.3 Fuse _ A.14.5, A.15.5, D.5.3, D.6.3, D.7.3, D.8.3, D.9.3, E.13.5
Decal: Propulsion/Vibration G.I.3, G.2.3 Fuse, 15amp D.6.3
Decal: Radiator Fill G.I.3, G.3.3
Decal: Roll Over Harzard Warning G.I.3 G
Decal: Roll Over Hazard Warning G.2.3 GasSpring A.9.3
Decal: SD-IOO G.I.3
Decal: Signature G.I.3, G.2.3
H
Decal: Speed Shift Range H.8.3
Decal: Stripe G.I.3 Handrail A.8.3
Decal: Tie Down G.I.3 Heater A.14.5
Decal: Traction D.8.5 Heater Hose A.14.3,A.14.5
Decal: Warning G.I.3,G.2.3 Heater/Air Conditioner A.15.5
Decal: Warning Rail G.I.3,G.2.3 Hood A.9.3
Door/Window Assembly 1.5.7 Hood - Rework with cutout E.6.3
Drive Shaft Assembly B.I.3, B.2.3, B.3.3 Hood Support A.9.3
Drum(SD-IOOandSD-IOOD) B.4.3 Hom A.14.3,D.2.3,D.3.3
Drum Assembly B.I.3, B.2.3, B.3.3 Horn Assembly A.II.3,A.12.3,A.14.3,D.2.3,D.3.3
Drum Drive Assembly B.4.3, B.14.3, B.19.3 Horn Button D.2.3,D.3.3
DrumDriveMotor __ B.I.3, B.2.3, B.3.3, B.II.3, B.12.3 Hydraulic Cap A.4.5,E.9.3
_ _ _ _ _ _ B.15.3, B.17.3, H.12.3, H.13.3, H.15.3 Hydraulic Filter C.6.3
Drum Frame B.2.3, B.3.3 Hydraulic Oil Temperature Gauge E.9.3
Hydraulic Oil Temperature Sender E.9.3
Hydraulic Oil Temperature Sender Wire Harness __ E.9.3
E Hydraulic Oil Temperature Wire Harness E.9.3
Eccentric Assy - Driven Side B.4.3
Hydraulic Tank A.3.3, A.4.3
Eccentric Drive Motor B.1.3,B.2.3,B.3.3
ECCENTRICDRIVEMOTOR(59539692) 16.3
I
Eccentric Drive Shaft Assembly B.4.3
IgnitionSwitch E.1.7,E.2.7
Eccentric Shaft B.9.3
Emergency Stop Switch _ D.5.5,D.6.5,D.7.5,D.8.5,D.9.5 Inside Scraper H.17.3,H.19.3
Engine C.1.3,C.1.7
Engine Fan C.1.7 K
Engine Grid Heater Harness Kit C.8.3 Key, Ignition E.1.7,E.2.7
Engine Mount C.I.3 Knob D.4.3
Engine Oil Filter C.I.3,C.I.7
Engine Oil Pressure Gauge E.8.3 L
Engine Oil Pressure Gauge Wire Harness E.8.3 LampSwitch E.5.3
Engine Oil Pressure Indicator Light D.2.3,D.3.3 Lamp, Work E.6.3
Engine Oil Pressure Switch C.1.7 Light Kit D.6.5,E.11.3
Engine Temperature Sender C.I.7 Loop Flushing Valve H.8.3
W
Water Switch E.15.3
Whisper Fan Assembly A.17.3
Window Assembly 15.3
Wire Harness (Headlight) A.9.3
Wiring Harness, Air Cleaner Restrictor D.2.3,D.3.3
Wiring Harness, Oil Pressure Light D.2.3,D.3.3
Work Lamp Assembly E.6.3
Worklights Switch D.6.5
COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.
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E.12.5
E.13.5
E.15.3
H.5.3
H.9.9
97601370 E.1.5
Road Development
Ingersoll-Rand Company
312 Ingersoll Drive
Shippensburg, PA 17257
©2000 Ingersoll-Rand Company
Printed in U.S.A.