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1.4. Report.3rd Visit. Cumbana - Chacane.cédrikdocx
1.4. Report.3rd Visit. Cumbana - Chacane.cédrikdocx
= SECTION 3 - Gravel =
0
Maxixe, February 2017
Contents
1 INTRODUCTION:.............................................................................................................4
2 OBJECTIVES.....................................................................................................................5
3 METHODOLOGY.............................................................................................................5
4 MONITORING RESULTS..............................................................................................16
4.1 OVERVIEW...............................................................................................................16
1
4.2 TRAFFIC COUNTS..................................................................................................17
LEVELLING SURVEYS..........................................................................................32
4.4.8...................................................................................................................................32
5 COST ANALYSES..........................................................................................................33
6 CONCLUSIONS...............................................................................................................36
7 CONSTRAINTS...............................................................................................................38
8 RECOMENDATIONS.....................................................................................................39
2
List of Figures
Figure 12 Locations of the sections where the rutting depth and width measurements
occurred - Paved section..........................................................................................................15
Figure 13 Locations of the sections where the rutting depth and width measurements
occurred gravel section...........................................................................................................15
List of Tables
Table 9 E-Moduli and layer strength diagram (Paved Section) - Pit 2...................................21
Table 10 E-Moduli and layer strength diagram ( Paved Section) - Pit 3................................21
Table 17 E-Moduli and layer strength diagram ( Gravel Section) - Pit 1...............................27
Table 18 E-Moduli and layer strength diagram (Gavel Section)- Pit 2..................................27
4
1 INTRODUCTION:
In the context of improving the conditions of the country's road network, ANE
initiated the Rural Roads Investment Program (RRIP) in 2008, supported technically
by Africa Community Access Program (AFCAP), to find construct solutions and
techniques using local materials for low-traffic roads, that are not compliant with the
current standard and specifications.
However, before using such techniques on a large scale, it is good practice to
construct experimental or demonstration sections that can be monitored over a
sufficiently long period to prove they are appropriate and cost-effective. It is in this
context that some sections have been chosen to be monitored long enough to obtain
useful results, the called Long Term Pavement Performance (LTPP) sections.
The province of Inhambane, among some provinces of the country, was one of the
chosen ones for the accomplishment of monitoring on three sections of the road R903:
Cumbana - Chacane and two sections of the road N/C: Agostinho Neto - Mutamba,
each sections with different solutions in terms of base and coat materials.
This report is about monitoring the experimental sections located on road R903:
Cumbana - Chacane, at kilometers 17+200 - 17+450 (250 m) and 20+400 - 20+700
(300 m).
2 OBJECTIVES
Determine the economic viability and evaluate the cost-effectiveness of the solutions built
in sections of the road R903: Cumbana - Chacane, in kilometers 17 + 200 - 17 + 450
(paved section), and 20+400 - 20+700 (gravel section).
3 METHODOLOGY
The methodology used was based in the protocol of "the guideline for the Monitoring
of Experimental and Long Term Pavement Perform (LTPP) section in Mozambique",
and it consisted in:
5
It was supposed to do also the assessment of the structural capacity by deflection
measurements, but equipment was not available to do this test.
6
Structural assessment where we analyze the cracks (block, longitudinal/slip, transverse
and crocodile), pumping, rutting, undulation/settlement, patching, potholes and
failures.
Functional assessment where we analyze the riding quality / roughness, skid
resistance, surface drainage, condition of the shoulders and edge defects.
Overall condition of the pavement where we analyze the general rating for the
condition of the pavement, and it can be classified as "very good, good, moderate,
poor and very poor".
The analysis of the all of these aspects is made taking into account the severity of the defects
and the amount of the defects as a function of the extent.
The severity scale is from 0 to 5 is used for that purpose:
0 – None: no distress visible
1 – Slight: distress difficult to concern. Only first signs of distress are visible.
2 – Slight to Warning: distress clearly visible but not at degree 3.
3 – Warning: start of secondary defects. (Distress notable with respect to possible
consequences.)
4 – Warning to Severe: secondary defects clearly visible but not at degree 5 yet.
5 – Severe: secondary defects are well developed (high degree of secondary defects)
and/or extreme severity of primary defects
The extend measurements is following:
Table 1 General description of extend classification
7
Figure 3 Illustration of extent
To do this test, we fill the forms (Appendix A) and introduce the data to calculate VCI (excel
file gave from consult). Because the condition of the road is the same, we did the test in all
section, without divide in panels.
8
3.2.2 ASSESSMENT OF IN SITU STRENGHT BY DCP TEST
This test is used for the field determination of the mechanical properties of natural and
slightly stabilized soils.
To do this test we use the DCP equipment, which is composed of a conical tip for penetration
(in this case we used 60 degrees), the tip is attached to a steel rod that is attached to an anvil,
above the anvil, there is a rod with a hammer of 8 kg and at the other end is a handle. There is
a ruler graduated in meters attached to the anvil extending to the plate in the background, this
plate has an orifice and through it the tip taper penetrates the floor.
9
situations where the rod is stuck between large stones dimensions during the test and
there is an additional resistance caused by lateral friction on the road.
Upon acceptance of the test, the test form which has been completed during the test
shall be marked and completed.
Repeat the test procedure for the other test positions.
After introduce the data on forms (Appendix B), we used the software "AfCAP LVR-DCP
v1.03", to calculate the CBR and the structural numbers for each layer and for the entire
pavement, and the parison this results with the structural requirements of the project.
The chainages of each section were marked from this datum, and GPS locations were
recorded.
10
Figure 6 Location of trial pit tests
The chainages of each section were marked from this datum, and GPS locations were
recorded.
11
the description of the matrix and its relative volume. The shape of particles should
also be described as this often aids the interpretation of origin. This term can be
classified as clay, silt, fine sand, medium sand, coarse sand, fine gravel, medium
gravel, coarse gravel, cobbles or boulders.
6. Origin - An attempt should be made to determine the origin of the soil in each layer
of the soil profile. This is generally quite easy in the case of residual soils below the
pebble marker, but may prove more difficult in the transported soil zone, and can be
classified as littoral and mobile dune sands, esuarine and deltaic, talus, silty or clayed
hillwash, aeolian deposits, sand soils of mixed origin, alluvium or lacustrine.
Other important parameter is if the layer is disturbed or not disturbed sample.
Figure 7 Sampling on
pit
12
Figure 8 IRI scale
To take data to analyze the IRI scale was used the MERLIN (A Machine for Evaluating
Roughness using Low-cost Instrumentation). The results was recorded on a data chart
mounted on the machine. By recording measurements along the wheel path, a histogram of
“y” was built up on the chart. The width of the histogram was used to determine the IRI. To
determine the IRI, 200 measurements are usually made at regular intervals. When the 200
measurements have been done the distribution is graphically marked on the chart. The
procedure is repeated for the other end of the distribution. The width of the scatter of the 200
marks, excluding the outer 10 marks at each end of the scatter is then measured in millimeters
and denoted D. After fill all the form, the IRI was determined using the following equation:
IRI = 0.593 + 0.0471 D
A standard error in the IRI value is to be noted and can be up to 10%. Data is to be collected
at panels 1 – 10 including panels A, B and C.
13
Figure 9 MERLIN instrument
14
Figure 11 Calibrated aluminium wedge for rut depth measurements
Figure 12 Locations of the sections where the rutting depth and width measurements occurred -
Paved section
15
6.3.2 GRAVEL SECTION
In the gravel section, the measurements was token in a distance of the 20 m, from km 0+000
until km 0+300, in inner and outer path of each lane.
Figure 13 Locations of the sections where the rutting depth and width measurements occurred
gravel section
Ite
Test designation Serial of test Reference number of test
m
01 Grading AASHTO T T88
Maximum Dry Density (MDD)
02 and Optimum moisture content AASHTO T T180
(OMC)
Liquid limit AASHTO T T89
Atterberg Plasticity limit AASHTO T T90
03
limits Plasticity Index AASHTO T T90
Shrinked limit AASHTO T T90
04 CBR AASHTO T T193
16
6.5 LEVELING SURVEYS
The leveling surveys was done using dumpy level, according to the using the scheme
presented in figure 4. The leveling gives the helps to understand the
7 MONITORING RESULTS
7.1 OVERVIEW
Cumbana is a town located on the N1 trunk road about 30km South of Maxixe city in
Inhambane province. The project road begins in Cumbana and extends South-Westwards to
Chacane.
According to the TMH9 the classification of this road is following:
Table 5 Classification of the road
Nr Parameters Classification
01 Road category C
02 Functional road class Level 3 (tertiary)
03 Carriageway category Undivided (U)
17
Number of lanes per
04 Two lanes,
carriageway
Paved (from km 11+800 to 20+000)
05 Surface Unpaved (from 0+000 to 11+800 and from 20+000 to
40+000)
06 Shoulder Unpaved
07 Climate region Tropical Wet with two seasons (dry and rain)
08 Terrain type Flat
09 Age category New (N) - Age of road < 5years
10 Traffic class T1 (AADT < 500)
The paved section is located between chainages 17+200 and 17+450, and GPS coordinates as
below:
The gravel section are located between chainages 17+200 and 17+450, and GPS coordinates
as below:
18
7.2 TRAFFIC COUNTS
The traffic count was done by manual method, in 3 (three) days, 09/05/2017, 10/05/2017 and
11/05/2017.
According to this count, the ADT value is 85 vehicles per day.
19
7.3.2 VISUAL ROAD CONDITION SURVEY
Based on the visual condition survey (Appendix A), the Visual Assessment Index (VAI) was
calculated and the results are shown in the table below.
According to the results obtained, there was a very low VAI variation in the 03 tests
performed, which means that there were no significant changes in the runway condition
during the period under analysis
20
Table 8 E-Moduli and layer strength diagram (Paved Section) - Pit 1
Point 1 - Pit 1
E-Moduli
Depth Ave. E-Moduli
Nr Range CBR (%) UCS (KPa)
(mm) (Mpa)
(MPa)
01 0 - 150 155 767 - 320 39 375
02 151 - 300 221 102 - 488 59 542
03 301 - 450 279 131 - 601 78 694
04 451 - 600 240 110 - 536 65 593
05 601 - 750 128 60 - 276 31 306
06 751 - 900 97 51 - 186 22 228
According to the results, the equivalents strengths are adequate for all layers in this
pit.
Point 2 - Pit 2
Nr Depth Ave. E-Moduli E-Moduli CBR (%) UCS (KPa
21
(mm) (Mpa) Range (MPa)
01 0 - 150 158 66 - 413 40 383
02 151 - 300 150 75 - 299 37 361
03 301 - 450 331 128 - 985 96 831
04 451 - 600 372 158 - 930 110 941
05 601 - 750 311 148 - 664 89 779
06 751 - 900 237 120 - 469 64 586
According to the results, the equivalents strengths are adequate for all layers in this
pit.
Point 3 - Pit 3
Depth Ave. E-Moduli E-Moduli
Nr CBR (%) UCS (KPa)
(mm) (Mpa) Range (MPa)
01 0 - 150 105 43 - 278 24 249
22
02 151 - 300 94 47-190 21 222
03 301 - 450 108 51 - 233 25 257
04 451 - 600 361 149 - 948 106 911
05 601 - 750 377 140 - 1223 112 953
06 751 - 900 80 42 - 150 17 186
According to the results, the equivalent strength is inadequate for the first layer, and
adequate for the rest layers.
Nr. Layer Moisture Colour Consistency Structure Soil Origin Disturbed Undisturbed
23
Content Texture Sample sample
Note:
* The structure was not filled because this item is only applicable for cohesive soils.
ASSESSMENT OF ROUGHNESS
AVERAG
Item Data Direction D IRI CONDITION
E
Left Lane 149,205 7,62
1 20/02/2017 7,68 older or damaged pavement road
Right Lane 151,667 7,74
Left Lane 150,000 7,66
2 18/10/2017 7,78 older or damaged pavement road
Right Lane 155,000 7,89
Seeing the road, it is not looks like it is damaged, so to understand the reason of this
roughness, undulations is necessary to analyse other parameters like DCP and the
characteristics of the soil of the pavement structure.
24
09/10/201 06/05/201
06/05/2017 Variation 09/10/2017 Variation
e 7 7
1 17+230 1 3,5 4,0 0,5 1,1 6,0 4,9
2 17+250 2 0,0 2,0 2,0 5,0 12,0 7,0
3 17+270 3 1,0 7,0 6,0 3,0 10,0 7,0
4 17+290 4 3,5 4,0 0,5 1,0 4,0 3,0
5 Left 17+310 5 7,0 7,0 0,0 0,0 5,0 5,0
6 lane 17+350 6 3,0 6,0 3,0 1,0 5,0 4,0
7 17+370 7 0,0 4,0 4,0 0,0 2,0 2,0
8 17+390 8 5,0 6,0 1,0 2,0 3,0 1,0
9 17+410 9 0,0 1,0 1,0 3,8 7,0 3,2
10 17+430 10 0,0 0,0 0,0 7,0 8,0 1,0
11 17+230 1 1,0 3,0 2,0 1,0 3,0 2,0
12 17+250 2 1,0 5,0 4,0 0,0 1,0 1,0
13 17+270 3 0,0 2,0 2,0 0,0 1,0 1,0
14 17+290 4 5,0 10,0 5,0 2,0 5,0 3,0
15 Right 17+310 5 0,0 2,0 2,0 3,0 7,0 4,0
16 lane 17+350 6 2,0 5,0 3,0 3,5 6,0 2,5
17 17+370 7 0,0 3,0 3,0 0,0 4,0 4,0
18 17+390 8 0,0 5,0 5,0 0,0 3,0 3,0
19 17+410 9 4,1 5,0 0,9 0,0 6,0 6,0
20 17+430 10 0,0 1,0 1,0 1,0 5,0 4,0
As the table shows, the rut is very irregular, and this variability happens because of the
existing undulations in the road.
25
Pit 1 ~ Pit 2 ~ Pit 3
26
Califórnia Bearing Ratio
2 CBR (%) 23,8
(CBR)
Módulo Granulométrico
4 Grading 1.44
(GM)
Maximum dry density
1.801
(gr/cm³)
1 Compation
Optimum moisture content
10.4
(%)
Califórnia Bearing Ratio
2 CBR (%) 11,1
(CBR)
27
Sieve analysis
100
90
80
% of material pasing
70
60
50
40
30
20
10
0
0.010 0.100 1.000 10.000
Particle size (mm)
NOTE: In the table of characterization of materials only show the results of test pit 1 because
the materials and results of the other pits are very similar.
Pavement
Profile Thickness Design aspects
structure
28
Stabilized soils with limestone (50:50 ratio), minimum
Base 150 mm CBR = 60%, compacted to minimum of 95% MDD
Mod. AASHTO.
Red sand , with minimum CBR = 30%, compacted to a
Sub-base 150 mm
minimum of 95% MDD Mod. AASHTO.
Imported soil, with minimum CBR = 15%, compacted
Road bed 300 mm
to a minimum of 93% MDD Mod. AASHTO.
Based on the visual condition survey (Appendix A), the Visual Assessment Index (VAI) was
calculated and the results are shown in the table below.
The VAI improved from the first visit to the second and the road went from reasonable to
good the good condition. This improvement may be due to the fact that the second site visit
occurred after grading process.
Point 1 - Pit 1
Depth Ave. E-Moduli E-Moduli
Nr CBR (%) UCS (KPa)
(mm) (Mpa) Range (MPa)
01 0 - 150 135 47 - 514 33 323
02 151 - 300 117 44 - 367 28 270
03 301 - 450 96 38 - 271 22 225
04 451 - 600 1687 403 - 1 370 2732
05 601 - 800 2952 1567 - 5560 442 3192
29
According to the results, the equivalent strength is inadequate depth 100 mm to the
150 mm, and adequate for the rest layers.
Point 2 - Pit 2
Depth Ave. E-Moduli E-Moduli
Nr CBR (%) UCS (KPa)
(mm) (Mpa) Range (MPa)
01 0 - 150 200 74 - 663 53 490
02 151 - 300 181 76 - 457 46 440
03 301 - 450 85 34 - 235 19 200
04 451 - 600 150 59 - 429 37 360
05 601 - 800 112 46 - 291 26 265
30
According to the results, the equivalents strengths are adequate for all layers in this
pit.
Light Yes
Coarse Sandy soil of
01 Base Dry gray, Dense Shattered None
gravel mixed orign
Blotched
Very Yes
Sub Medium dark Medium Sandy soil of
03 Loose Pinholed None
grade wet brown, sand mixed orign
Stained
31
Table 20 Result of Trial pit 2 - Gravel Section
Light Yes
Coarse Sandy soil of
01 Base Dry gray, Dense Shattered None
gravel mixed orign
Blotched
Very Yes
Sub Medium dark Medium Sandy soil of
03 Loose Pinholed None
grade wet brown, sand mixed orign
Banded
ASSESSMENT OF ROUGHNESS
Item Data Direction D IRI VARIATION CONDITION
1 08/05/2017 Left Lane 145,000 7,42 Maintained Unpaved Road
4,14
2 18/10/2017 Left Lane 57,000 *3,28 Maintained Unpaved Road
*The value of IRI is maybe low because the measurement was taken after grading.
32
10 20+570 20,0 0,0 0,0 16,0 0,0 0,0
11 20+590 12,5 8,0 0,0 3,0 7,5 0,0
12 20+610 0,0 0,0 0,0 23,0 11,0 174,0
13 20+630 12,0 5,0 76,0 29,0 14,0 237,0
14 20+650 5,0 0,0 0,0 28,0 0,0 183,0
15 20+670 0,0 6,5 0,0 11,0 8,0 103,0
16 20+690 0,0 4,0 0,0 7,0 3,0 0,0
17 20+700 0,5 1,5 0,0 3,0 5,0 0,0
Test Pit 1
33
Grading Coeficient (Gc) 0,0
13 Califórnia Bearing Ratio CBR (%) 9.4
Sieve analysis
100
90
80
70
% of material pasing
60
50
40
30
20
10
0
0.018 1.000 55.000
Test Pit 2
Item Camada Descrição do ensaio Resultados
34
Shrinkage Product (Sp) 141,6
Grading Module (GM) 1,16
8 Grading
Grading Coeficient (Gc) 1,4
9 Califórnia Bearing Ratio CBR (%) 28,4
Sieve analysis
100
90
80
70
% of material pasing
60
50
40
30
20
10
0
0.010 0.100 1.000 10.000 100.000
The base material of the pit 2 is "E", according to the TRH 20. These materials in this
zone perform well in general, provided the oversize material is restricted to there
commended limits.
35
7.4.8 LEVELLING SURVEYS
The results of levelling is showed in the table below.
36
of
of Variation
Variation
1st to 2nd
2nd to 3rd
Round
Round
According to the results, there was a wear on the platform from the first test to the second of
160mm and the second to the third of 44mm.
This wear and tear is too high, and these values may have been found for the following
reasons:
Displacement of landmarks used for levelling;
Reading errors.
8 COST ANALYSES
For the analysis of costs, the following aspects were considered:
The cost analyses was done based in the costs of the construction and the maintenance
in the analyses sections.
The maintenance costs are approximate, because it was not possible to have exact
costs;
The current analysis was done in US dollars, at the exchange of the periods in question
in order to minimize the effect of metical oscillations;
Although the sections had their specified lengths, the analysis was made taking into
account the cost for 1 km of road, at a width of 6 meters.
Drainage items were not considered.
Then the overall costs of each section are shown in the following tables.
37
752,35 0,54%
2 Cumulative maintenance cost - 2014 139 702,09
540,97 0,39%
3 Cumulative maintenance cost - 2015 140 243,06
0,00 0,00% 0,93%
4 Cumulative maintenance cost - 2016 140 243,06
0,00 0,00%
5 Cumulative maintenance cost - 2017 140 243,06
In this section, the only activities that happened was the grass cut, because there is not defects
in the road and shoulders.
1 589,85 2,04%
5 Cumulative maintenance cost - 2017 79 521,66
The construction of this section finished at the year 2010, but the maintenance only started at
2014.
The costs of the maintenance in 2014 and 2015 was bigger than other years, maybe because of
the time that the road stayed without maintenance.
The cost growth in the gravel section for 03 years was bigger than in the paved section.
38
Figure 20 Graphic of Costs - Paved and gravel sections
39
9 CONCLUSIONS
In general, the data collected and analyzes made allow the following conclusions to be drawn:
The construction cost of the paved section is higher than gravel section, but the
cost growth of gravel section is higher because of the maintenance cost.
This difference in maintenance costs is mainly due to the fact that the gravel
sections suffer more from the weathering action that the paved sections.
In the paved section the performance is satisfactory and no variation has been
noticed during the analysis period.
In the gravel section, the variation in performance was more evident, but is still
working well, taking into account the road life and the maintenance made during
this period.
However, for better analyses of the costs, it is necessary to continue monitoring
to see the relation of the maintenance cost and performance.
In gravel section, it an see that the wearing layer is finishing, that is why the
sub base layer is visible in some areas. It means that we need to redo this layer,
thing that will grow the costs of the road.
There are some comments that can be done about the activities:
In paved section, the base material and sub base are very similar, and the CBR
results of them are less than the minimum required, which means the strength
of the pavement are supported by the two layers of penetration macadam. it is
necessary to continue the monitoring to see the progressing of road defects.
In this section of road there are no surface defects such as surfacing failures
and patches, cracks, aggregate loss, bleeding and deformations, and structural
defects like cracks, pumping, rutting, patching, potholes and failures, however,
the whole section has undulations. Analyzing, the DCP values of the base layer
is good, except pit 03 that the value is not that much out of parameters, and the
Plasticity Index of the same layer is very close too, what is acceptable,
considering this is low traffic road.
Therefore reason for the appearance of this defect is probably due to the lack
of blockage of the coarse aggregate of the coating by the thinner aggregate of
the coating layer and the binder.
It was not possible to have a preliminary classification of the condition of the
road based on visual assessment result because there is no scale in the
guideline of monitoring for this.
With the elements analyzed using the techniques of this guideline, it is possible
to understand the condition of the road, see how it is performing, and do this
periodically we will be able to perceive the evolution of the defects taking into
40
account the traffic evolution, which will in fact allow us to know the
advantages and disadvantages of the each technique and solution.
41
10 CONSTRAINTS
During this activities, some constrains happened such as:
It is important to take the data right after the construction, in order to allow an
effective monitoring of the performance of the sections since beginning of the road
life.
The maintenance costs were not effective since there was no detailed monitoring of
the experimental sections, especially in the gravel section where there was a greater
variety of activities. It is important to evaluate the maintenance costs since beginning
of the road life.
Work equipment was not enough for all teams. Considering that there were two, one
for each road (N / C: Agostinho Neto - Mutamba and R903: Cumbana - Chacane), it
would be ideal, the existence of at least two groups of equipment.
42
11 RECOMENDATIONS
To improve this kind of works, the recommendations are in following:
Guarantee all equipment early include transport for all team member in order to make
quickly and easy the field works;
The team have to do the deflection test to complete the analyses.
Although the information allows for a progressive assessment of the state of the track,
it was necessary that, on the basis of the cross-referencing of visual inspection and
other tests, we would have a scale to classify the road condition and the level of
treatment to be done.
43