Client Name Lundin Mining Designer VAP

Project Name Neves Corvo Surface Company TNT

Conveyor Name Emergency Stockpile Reclaim Feeder Filename 17999-CAL-M-002 – Rev A
Location Portugal Date May 16, 2018
Description 3210-TP-802

System Information Idler Set Data

Calculation method............................... CEMA 7th (default) Carry Return
Conveyor Length / Height ..................................... 66 / 6.9 m Manufacture Precision Precision
Material lift ...................................................................... 6.4 m Series name D6 D6
Ambient temperature range ..................................-5 to 45 °C Number of rolls 3 2
Kt factor at min imu m temperature .................................. 1.06 Trough angle (deg) 35 10
Type Inline Inline
Material Properties Idler spacing (m) 1.20 3.60
Type............................................. Crushed Coarse Ore - Zinc Number of idler sets 48 18
Design Tonnage ........................................................... 395 t/h Roll diameter 152 152
Density ....................................................................2760 kg/m3 Roll rpm 24 24
Maximu m lu mp size ................................................... 200 mm Total drag (N) 6.7 4.4
Surcharge angle .............................................................20 deg Drag range (N) 3.2 - 23.9 2.5 - 14.2
Roll length 603 870
Shaft diameter (mm) 25.0 25.0
Belt Properties Rating (N) 4,760 3,781
Manufacture.............................................. Phoenix - ST-1600 Calc Idler Load (N) 9,395 2,472
Type........................................................................... Steel cord L10 life1 (1000 hrs) 161.7 350.0
Width........................................................................... 1600 mm 1
L10 life above which 95% of idlers exceed
Rating ......................................................................1600 N/mm
Speed............................................................................0.19 m/s Drive Station
Top / bottom cover thickness......................... 19.0 x 6.0 mm
Type.................................................................. Variable speed
Total thickness............................................................... 30 mm
Synchronous RPM ................................................. 1500 RPM
Weight (new / worn).................................... 65.8 / 42.4 kg/m
Motor quantity / rating ........................................ 1 / 55.0 kW
Modulus ............................................................. 115,200 kN/m
Total installed power .................................................55.0 kW
Tape length................................................................... 141.7 m
No minal empty / fu ll power .......... (7 / 29%) 4.0 / 16.2 kW
Belt cycle time ............................................................12.3 min
Min / max demand power.............. (4 / 93%) 2.1 / 50.9 kW
Tension Summary Running Momentary Frame Size ................................................................IEC 250M
Maximum tension (kN) 347 435 Motor Vo ltage .................................................................380 V
Minimum safety factor 7.38 5.88 Efficiency ........................................................... 94.5 to 97.5%
Minimum tension (kN) 103 103 Maximu m starting torque .............................................. 126%
Maximum belt sag (%) 0.74 0.79 Inertia - Motor .......................................................... 1.2 kg·m²
Pulley lagging type ..................................................... Ceramic
Cross Sectional Loading Motor wrap angles .............................................................. 180
Material mass (wm) ............................................... 570.1 kg/m Lagging frict ion factor (run / accel).....................0.40 / 0.45
Co mbined mass (w m + wb ) .................................. 635.9 kg/m
Edge distance (required / actual) .................... 111 / 207 mm Take-up Data
Cross sectional area ...................................................0.207 m²
Cross sectional loading (utility / total) ............ 70 % / 51 % Type................................................................................ Gravity
Bed depth...................................................................... 263 mm Location ........................................................ Head / Pulley #3
Required belt line tension ........................................... 103 kN
Counterweight mass ............................................21.0 tonnes

Required pulley displacement..................................... 1.24 m

Dynamic displacement (incl thermal) ................ 0.06 m
Permanent elongation............................................ 0.07 m
Splice length (1 included) .................................... 0.86 m
Clearance ................................................................. 0.25 m

Backstops
Flooded belt tonnage ................................................... 773 t/h Backstop type .................................................. None installed
Flooded (w m + wb ) .............................................. 1181.7 kg/m
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 Client Name Lundin Mining Designer VAP
Project Name Neves Corvo Surface Company TNT
Conveyor Name Emergency Stockpile Reclaim Feeder Filename 17999-CAL-M-002 – Rev A
Location Portugal Date May 16, 2018
Description 3210-TP-802

Brakes Nu mber of cab les ................................................................ 110

Brake type ........................................................ None installed Cable p itch / cable gap in splice .................13.99 / 4.34 mm

Reducer Information Other Information

Manufacture...................................................SEW EuroDrive
Loaded beltline mass (excluding motors)........... 89,260 kg
Frame size .......................................................................... N/A Total inert ia (ref HS shaft) ...................................0.14 kg·m2
Reducer rat io................................................................. 421.000
Catalog reducer ratio ....................................................... 0.000 Demand Power (kW)
RPM (High Speed) ................................................ 1500 RPM Demand % Motor
RPM (Low Speed) .................................................... 3.6 RPM Case
power Nameplate
Configurat ion...................................................... Shaft Mount Empty - Normal Frict. 4.0 7.3
Nu mber of stages .................................................................... 3 Full - Normal Frict. 16.2 29.4
Service factor ........................................................................ 1.4 Empty - Low Frict. 2.1 3.7
Power rating .......................................................................... 0.0 Full - Low Frict. 30.0 54.5
Full - Normal Frict. 40.7 74.0
Motor Torque Full - High Frict. 50.9 92.5
100% Motor Torque - High Speed.......................... 354 N·m
Motor Shaft Torque - Running (FN) ...................... 104 N·m Din Factor and Total Equivalent Mass
Motor Shaft Torque - Start ing (FN)........................ 111 N·m Belt line
Case Din factor
100% Motor Torque - Low Speed .................. 148,898 N·m mass (kg)
Low Speed Shaft Torque - Running (FN) ....... 38,857 N·m Empty - Normal Frict. 0.0200 853,246
Low Speed Shaft Torque - Running (Max) ... 129,936 N·m Full - Normal Frict. 0.0207 888,216
Low Speed Shaft Torque - Start ing (FN)......... 39,022 N·m Empty - Low Frict. 0.0101 849,936
Low Speed Shaft Torque - Start ing (Max) .... 176,082 N·m Full - Low Frict. 0.0130 884,906
Full - Normal Frict. 0.0202 888,216
Starting and Stopping Full - High Frict. 0.0257 888,489
Start control............................................................. Fixed time
Maximum Belt Tensions (kN)
Start time ......................................................................... 30.0 s
Case Running Dynamic
Emergency stop control ................................................... Drift
Empty - Normal Frict. 113 114
Emergency stop time .......................................... 1.0 to 16.0 s
Full - Normal Frict. 176 176
Material buildup in chute.............................................. 0.0 m³
Empty - Low Frict. 109 109
Full - Low Frict. 252 341
Tension Ratios Full - Normal Frict. 301 389
Allowab le (running) .......................................................... 3.51 Full - High Frict. 347 435
Running tension ratio ........................................................ 3.36
Allowab le (dynamic)......................................................... 4.11 Belt Safety Factor
Starting tension ratio ......................................................... 4.22 Case Running Dynamic
Empty - Normal Frict. 22.56 22.54
Transition Lengths Full - Normal Frict. 14.58 14.55
Empty - Low Frict. 23.56 23.55
Transition method ..................................................... CEMA 7
Tail transition length (elevated 95 mm) .................... 4.00 m Full - Low Frict. 10.15 7.51
Head transition length (elevated 95 mm).................. 6.00 m Full - Normal Frict. 8.52 6.58
Full - High Frict. 7.38 5.88
Estimated Splice Data
Splice type.......................................................................2-Step
Splice step length ........................................................ 380 mm
Transition length (each side)..................................... 150 mm
22 degree bias angle ................................................... 650 mm
Total splice length..................................................... 1710 mm
Cable d iameter.............................................................. 4.9 mm

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 Client Name Lundin Mining Designer VAP
Project Name Neves Corvo Surface Company TNT
Conveyor Name Emergency Stockpile Reclaim Feeder Filename 17999-CAL-M-002 – Rev A
Location Portugal Date May 16, 2018
Description 3210-TP-802

Minimum Belt Tensions (kN)

Case Running Dynamic
Empty - Normal Frict. 103 103
Full - Normal Frict. 103 103
Empty - Low Frict. 103 103
Full - Low Frict. 103 103
Full - Normal Frict. 103 103
Full - High Frict. 103 103

Maximum Belt Sag (%)

Case Running Dynamic
Empty - Normal Frict. 0.28 0.28
Full - Normal Frict. 0.74 0.79
Empty - Low Frict. 0.18 0.18
Full - Low Frict. 0.43 0.57
Full - Normal Frict. 0.37 0.52
Full - High Frict. 0.36 0.46

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 Client Name Lundin Mining Designer VAP
Project Name Neves Corvo Surface Company TNT
Conveyor Name Emergency Stockpile Reclaim Feeder Filename 17999-CAL-M-002 – Rev A
Location Portugal Date May 16, 2018
Description 3210-TP-802

Conveyor Profile
Overall length = 66 m - Overall height = 6.9 m - True Length = 65.9 m

Pulleys

Pulleys - Top View

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 Client Name Lundin Mining Designer VAP
Project Name Neves Corvo Surface Company TNT
Conveyor Name Emergency Stockpile Reclaim Feeder Filename 17999-CAL-M-002 – Rev A
Location Portugal Date May 16, 2018
Description 3210-TP-802

Maximum Pulley Tensions (without any additional safety factors)

Steady State Tensions (kN) Momentary Tensions (kN)
Wrap
Pulley Type Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
Motor 1 1-HT 180 347 104 450 435 104 539
Pulley 2 2-LT 84 105 141 105 141
Take-up Pulley 2-LT 180 103 207 103 207
Pulley 4 2-LT 96 107 160 107 160
Tail Pulley 2-LT 180 107 216 107 216
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.

Pulley Shaft Results

Shaft Shaft Design Design
Bearing Pulley & Resultant Resultant Resultant Bending
Pulley Safety Slope at Deflection T1 T2
L10 Life Shaft Force Angle Torque M oment
# Factor Hub at Center Tension Tension
1000 hrs M ass (kg) (kN) (deg) (kN·m) (kN·m)
(min) (% span) (kN) (kN)
1 1.78 4.62 0.051 500 381 114 3006 499 189 139.5 110.4
2 2.42 4.85 0.048 500 132 132 1364 186 315 0.1 29.0
3 1.83 6.43 0.064 500 129 130 1364 246 90 0.6 38.4
4 2.14 5.48 0.054 500 134 135 1364 210 230 0.4 32.8
5 1.67 7.03 0.070 500 134 136 1364 269 3 0.7 42.0
Design tensions for shaft fatigue are based on all design level 1 cases. Running tensions have an added multiplier of 1.10 on high tension
pulleys, and a multiplier of 1.25 on all other pulleys.

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 Client Name Lundin Mining Designer VAP
Project Name Neves Corvo Surface Company TNT
Conveyor Name Emergency Stockpile Reclaim Feeder Filename 17999-CAL-M-002 – Rev A
Location Portugal Date May 16, 2018
Description 3210-TP-802

Conveyor Load Cases

During the course of operation, the conveyor experiences different operating conditions at various frequencies. Normal
operating conditions, such as steady state running, loading and unloading, and other common load cases are designated as
Design Level 1. Unusual operating conditions, such as when all incline or decline section are simultaneously loaded, are
defined as Design Level 2. These design levels allow easy summarization of the various possible loading conditions.

For this conveyor, there are two Design Level 1 loads, which are:

1. Empty
2. Fully Loaded

In the load case figures, the red line is the conveyor profile and the blue line indicates positions that are loaded.

Empty

Fully Loaded (Material Lift = 6.4 m)

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 Client Name Lundin Mining Designer VAP
Project Name Neves Corvo Surface Company TNT
Conveyor Name Emergency Stockpile Reclaim Feeder Filename 17999-CAL-M-002 – Rev A
Location Portugal Date May 16, 2018
Description 3210-TP-802

Take-up Displacement Summary

1. Type .....................................................................................................................................................................Gravity
2. Location ............................................................................................................................................. Head / Pulley #3
3. Belt line tension ................................................................................................................................................. 103 kN
4. Take-up pulley displacement range
a. Running .........................................................................................................................................-0.05 to 0.00 m
b. Momentary ...................................................................................................................................-0.06 to 0.00 m

Take-up Pulley Displacement Summary

1. Dynamic displacement (incl thermal) .............................................................................................................0.06 m
2. Permanent elongation ........................................................................................................................................0.07 m
3. Splice length (1 included) .................................................................................................................................0.86 m
4. Clearance .............................................................................................................................................................0.25 m
5. Required displacement ......................................................................................................................................1.24 m

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