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Burr 2010
Burr 2010
Burr 2010
Geoffrey W. Burr, Matthew J. Breitwisch, Michele Franceschini, Davide Garetto, Kailash Gopalakrishnan, Bryan
Jackson, Bülent Kurdi, Chung Lam, Luis A. Lastras, Alvaro Padilla, Bipin Rajendran, Simone Raoux, and Rohit
S. Shenoy
Citation: Journal of Vacuum Science & Technology B 28, 223 (2010); doi: 10.1116/1.3301579
View online: http://dx.doi.org/10.1116/1.3301579
View Table of Contents: http://scitation.aip.org/content/avs/journal/jvstb/28/2?ver=pdfcov
Published by the AVS: Science & Technology of Materials, Interfaces, and Processing
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REVIEW ARTICLE
I. MOTIVATION FOR PHASE CHANGE MEMORY side projects of a Toshiba DRAM engineer named Masuoka.1
A. Case for a next-generation memory However, from his basic patents in 1980 and 1987,1 Flash
has grown in less than 3 decades to become a $20 billion/
As with many modern technologies, the extent to which year titan of the semiconductor industry.2,3
nonvolatile memory 共NVM兲 has pervaded our day-to-day This market growth has been made possible by tremen-
lives is truly remarkable. From the music on our MP3 play- dous increases in the system functionality 共e.g., more gi-
ers, to the photographs on digital cameras, the stored e-mail gabytes兲 that can be delivered in the same size package.
and text messages on smart phones, the documents we carry These improvements are both a byproduct of and the driving
on our USB thumb drives, and the program code that enables force for the relentless march to smaller device dimensions
everything from our portable electronics to cars, the NVM known as Moore’s law.4 The history of the solid-state
known as Flash memory is everywhere around us. Both NOR memory industry, and of the semiconductor industry as a
and NAND Flash began humbly enough, as unappreciated whole, has been dominated by this concept: Higher densities
at similar cost lead to more functionality, and thus more ap-
a兲
Electronic mail: burr@almaden.ibm.com plications, which then spur investment for the additional re-
223 J. Vac. Sci. Technol. B 28„2…, Mar/Apr 2010 1071-1023/2010/28„2…/223/40/$30.00 ©2010 American Vacuum Society 223
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224 Burr et al.: Phase change memory technology 224
search and development needed to implement the “next size sional scaling, leading Flash researchers to explore even
smaller” device. Throughout this extensive history, extrapo- more complicated schemes for FinFET Flash devices21,22 or
lation from the recent past has proven to be amazingly reli- three-dimensional 共3D兲 stacking of Flash memory.23–26
able for predicting near-future developments. Thus the With these difficulties in scaling to future technology
memory products that will be built in the next several years nodes, Flash researchers are already hard pressed to maintain
have long been forecast.5 specifications, such as write endurance, retention of heavily
Beyond the near future, however, while the planned de- cycled cells, and write/erase performance, let alone improve
vice sizes may be sketched out, for the first time in many them. As one indication of these pressures, some authors
years it is not clear exactly how achievable these goals might have pointed out that in cases such as digital photography,
be. This uncertainty is present in many portions of the semi- larger capacity formats can be expected to be tolerant of even
conductor industry, primarily due to the increasing impor- more relaxed endurance specifications.20 However, at the
tance of device-to-device variations, and to the common de- same time that Flash is struggling to maintain current levels
pendence on continued lithographic innovation. New of reliability and performance while increasing density, new
patterning techniques will almost certainly be needed to re- applications are opening up for which these specifications
place the 193 nm immersion and “double patterning” tech- are just barely adequate.
niques now being used to implement the 32 nm and even 22 The solid-state drive 共SSD兲 market—long dominated by
nm nodes.6,7 In addition to such issues common to the larger high-cost, battery-backed DRAM for military and other criti-
semiconductor industry, however, the Flash industry faces cal applications—has grown rapidly since the introduction of
additional uncertainties specific to its technology. Flash-based SSD drives, passing $400 million in revenues in
Over the past few years, Flash has been wrestling with 2007.27 One reason for the time delay between the wide-
unpleasant tradeoffs between the scaling of lateral device spread use of Flash in consumer applications and its appear-
dimensions, the need to maintain coupling between the con- ance in SSD applications was the need to build system con-
trol and floating gates, the stress-induced leakage current trollers that could hide the weaknesses of Flash. Consider
共SILC兲 that is incurred by programming with large voltages that each underlying block of Flash devices takes over a
across ultrathin oxides, and the cell-to-cell parasitic interfer- millisecond to erase, and if written to continuously, would
ence between the stored charges in closely packed cells.3,8–10
start to exhibit significant device failures in mere seconds.
Many alternative cell designs were proposed, typically in-
Sophisticated algorithms have been developed to avoid un-
volving replacement of the floating polysilicon gate by some
necessary writes, to perform static or dynamic wear leveling,
type of charge-trapping layer, such as the silicon nitride at
to pipeline writes, and to maintain pre-erased blocks in order
the center of the silicon-oxide-nitride-oxide-semiconductor
to finesse or hide the poor write/erase performance.28,29 To-
共SONOS兲 cell structure.11 While early SONOS memory de-
gether with simple overprovisioning of extra capacity, these
vices used extremely thin tunnel and blocking oxides for
techniques allow impressive system performance. For in-
acceptable write/erase performance, and thus suffered from
stance, the Texas Memory Systems RamSan-500 can write at
data retention issues,12 recent work seems to have migrated
2 Gbytes/s with an effective Flash endurance of
to tantalum nitride-alumina-nitride-oxide-semiconductor
⬎15 years.30 However, it is interesting to note that despite
共TANOS兲 structures.13–16 These structures offer improved
the fact that MLC Flash costs much less than 1 bit/cell
immunity to both SILC and parasitic interference between
cells,16 while also allowing any defects to gracefully degrade single-layer cell 共SLC兲 Flash, for a long time only SLC Flash
signal-to-noise ratio rather than serve as avenues for cata- was used in SSD devices.30 This is because MLC Flash tends
strophic charge leakage.9,16 TANOS data retention has im- to have ten times lower endurance and two times lower write
proved to acceptable levels,9 and the reduced programming speed than SLC Flash,30 illustrating the importance of these
efficiency is now understood.16 specifications within SSD applications.
However, TANOS structures cannot help to scale NOR Thus there is a need for a new next-generation NVM that
Flash, because the charge injected at one edge of such de- might have an easier scaling path than NAND Flash to reach
vices by channel hot-electron injection17 must be redistrib- the higher densities offered by future technology nodes. Si-
uted throughout the floating gate after programming.10 For multaneously, there is a need for a memory that could offer
NAND Flash, the finite and fairly modest number of discrete better write endurance and input-output 共I/O兲 performance
traps in each TANOS cell have accelerated the onset of new than Flash, in order to bring down the cost while increasing
problems, ranging from device-to-device variations in Vt,9 the performance of NVM-based SSD drives. However the
stochastic or “shot-noise” effects,9 random telegraph size of the opportunity here is even larger: The emergence of
noise,18,19 and a significant reduction in the number of stored a nonvolatile solid-state memory technology that could com-
electrons that differentiate one stored analog level from the bine high performance, high density, and low cost could
next.20 These issues are particularly problematic for multi- usher in seminal changes in the memory/storage hierarchy
level cell 共MLC兲 Flash, where multiple analog levels allow throughout all computing platforms, ranging all the way up
an increase in the effective number of bits per physical de- to high-performance computing. If the cost per bit could be
vice by a factor of 2, 3, or even 4. Worse yet, such few- driven low enough through ultrahigh memory density, ulti-
electron problems will only increase with further dimen- mately such a storage-class memory 共SCM兲 device could po-
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225 Burr et al.: Phase change memory technology 225
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226 Burr et al.: Phase change memory technology 226
C. Potential applications of PCM FIG. 3. 共Color online兲 Qualitative representation of the cost and performance
of various memories and storage technologies, ranging from extremely
The ultimate goal of researchers and developers studying
dense yet slow HDDs to ultrafast but expensive SRAM. F is the size of the
emerging memory technologies is to devise a universal smallest lithographic feature. A smaller device footprint leads to higher den-
memory that could work across multiple layers of the exist- sity and thus lower cost.
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227 Burr et al.: Phase change memory technology 227
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TABLE I. Some phase change material parameters and the device performance characteristics they influence.
Crystallization temperature and thermal stability Data retention and archival lifetime
of the amorphous phase Set power
Melting temperature Reset power
Resistivity in amorphous and crystalline phases On/off ratio
Set and reset current
Threshold voltage Set voltage and reading voltage
Thermal conductivity in both phases Set and reset power
Crystallization speed Set pulse duration 共and thus power兲
Data rate
Melt-quenching speed Reset pulse duration 共and thus power兲
process becomes “fast.” It is typically measured by raising energy was found to fall from 2.34 eV for 190 nm diameter
the temperature slowly while monitoring the crystallinity 共ei- devices to 1.9 eV for 20 nm diameter devices, indicating a
ther looking for x-ray diffraction from the crystalline lattice deterioration of data retention as the Ge2Sb2Te5 nanowire
or the associated large drop in resistivity兲. Thus the crystal- diameter is reduced. However, Yu et al.69 did not observe a
lization temperature is a good measure of how hot a PCM dependence of the crystallization temperature on the device
cell in the reset state could be made before the data stored by diameter for PCM devices fabricated by contacting GeTe and
an amorphous plug would be lost rapidly due to unwanted Sb2Te3 nanowires using Cr/Au contacts.
crystallization. While the crystallization temperature by itself Figure 6 shows phase change nanoparticles fabricated by
does not reveal how “slowly” such data would be lost for a variety of techniques including electron-beam lithography,
slightly lower or much lower temperatures, it sets a definitive solution-based chemistry, self-assembly-based lithography
and easily measured upper bound on the retention versus combined with sputter deposition, and self-assembly-based
temperature curve for a new phase change material. lithography combined with spin-on deposition of the phase
The crystallization temperature of phase change materials change material. When the crystallization temperature of
tends to vary considerably as a function of material amorphous-as-fabricated nanoparticles was studied, it was
composition.62–64 For example, some materials, such as pure found that larger phase change nanoparticles have a very
Sb, crystallize below room temperature. Yet adding only a similar crystallization temperature compared to bulk
few at. % of Ge to Sb, creating the phase change material
Gex – Sb1−x, increases the crystallization temperature signifi-
cantly above room temperature. In fact, Tx can reach almost
500 ° C for GeSb alloys that are high in Ge content.63,64
Studies of the crystallization temperature as a function of
film thickness show an exponential increase as film thickness
is reduced 共for phase change materials sandwiched between
insulating materials such as SiO2 or ZnS– SiO2兲.65,66 How-
ever, for phase change materials sandwiched between metals,
metal-induced crystallization can occur and the crystalliza-
tion temperature can be reduced for thinner films.67 It is
known that for phase change materials the crystallization is
typically heterogeneous, starting at defects that can be lo-
cated in the bulk, but which tend to be more prevalent at
surfaces and interfaces. As film thickness is reduced, the vol-
ume fraction of phase change material that is at or near an
interface increases, leading to changes in the externally ob-
servable crystallization temperature. FIG. 6. 共a兲 Phase change nanoparticles of Ge–Sb with 15 at. % Ge, fabri-
Phase change nanowires are typically fabricated by the cated by electron-beam lithography, diameter of about 40 nm. Reprinted
vapor-liquid-solid technique, and are crystalline as with permission from S. Raoux et al., J. Appl. Phys., 102, 94305, 2007.
synthesized.68 To measure crystallization behavior as a func- © 2007, American Institute of Physics. 共b兲 GeTe nanoparticles synthesized
by solution-based chemistry, diameter of about 30 nm 共Ref. 73兲. 共c兲 Nano-
tion of wire size, PCM devices were fabricated from single- particles of Ge–Sb with 15 at. % Ge, fabricated by self-assembly based
crystalline, as-grown Ge2Sb2Te5 nanowires using Pt contact lithography and sputter deposition, diameter of about 15 nm. Reprinted with
pads.68 The central section of the nanowire devices was permission from Y. Zhang et al., Applied. Physics Letters, 91, 13104, 2007.
© 2007, American Institute of Physics. 共d兲 Nanoparticles of Ge–Sb–Se,
reamorphized by electrical current pulses and the activation
fabricated by self-assembly based lithography and spin-on deposition, diam-
energy was determined by measuring the recrystallization eter of about 30 nm. Reprinted with permission from D. J. Milliron et al.,
temperature as a function of heating rate. Here, the activation Nature Mater., 6, 352, 2007. © 2007, Macmillan Publishers Ltd.
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231 Burr et al.: Phase change memory technology 231
material,62,70 whereas the smallest nanoparticles in the 10 nm access device would fail to easily deliver the required
range can show either decreased71 or increased72 crystalliza- switching pulses with moderate supply voltages. 共Note that
tion temperature. exceeding the threshold voltage to produce breakdown is not
In terms of size effects, ultrathin films still can show crys- the same as delivering sufficient power to heat the cell to
tallization down to thicknesses of only 1.3 nm,66 and nano- achieve the reset condition兲. If the threshold voltage were to
particles as small as 2–5 nm synthesized by solution-based continue as a linear function of device size for sub-10-nm
chemistry have been found to be crystalline.73 This is very devices, then reading the cells without accidentally switching
promising for the scalability of PCM technology to future them out of the reset state could become problematic.
device generations. The thermal conductivity of phase change materials is im-
Beyond crystallization temperature, the melting tempera- portant because it strongly influences the thermal response of
ture is a parameter that can vary with composition and, at a PCM device to an electrical current pulse. However, so far
small dimensions, with size. In fact, a reduction in the melt- the materials that have been studied 共Ge2Sb2Te5, nitrogen-
ing temperature of phase change materials has been observed doped Ge2Sb2Te5, Sb2Te, and Ag- and In-doped Sb2Te兲
for very thin films,74 nanowires,75 and nanoparticles.76 This show only a slight variation in the values for the thermal
is advantageous for device performance because a lower conductivities between 0.14 and 0.17 W / m K for the as-
melting point implies a reduction in the power 共and current兲 deposited amorphous phase, and values between 0.25 and
required to reset such a PCM cell. The electrical resistivity 2.47 W / m K for the crystalline phase.80 Reifenberg et al.81
for thin films increases slightly for both phases when film studied the thermal conductivity of Ge2Sb2Te5 with thick-
thickness is reduced.65 This is also beneficial for scaling be- nesses between 60 and 350 nm using nanosecond laser heat-
cause higher resistivities lead to higher voltage drop across ing and thermal reflectance measurements. They found about
the material and can thus reduce switching currents. a factor of 2 decrease in the thermal conductivity as film
The threshold voltage is a phenomenological parameter of thickness is reduced—from 0.29, 0.42, and 1.76 W / m K in
PCM devices that describes the applied voltage 共typically the amorphous, fcc, and hexagonal phases, respectively, for
around 1 V兲 required to induce an electrical breakdown ef- 350 nm thick films, to 0.17, 0.28, and 0.83 W / m K for 60
fect. Such a sudden increase in electrical conductivity allows nm thick films. As with earlier results, such a trend leads to
the PCM device to rapidly and efficiently attain a signifi- advantageous scaling behavior for PCM applications, by
cantly lower dynamic resistance 共typically three to ten times helping reduce the energy required for the power-intensive
lower than the room temperature set resistance兲, allowing reset operation.
efficient heating with moderate applied voltages. Thus the In addition to these changes in effective material proper-
presence of this electrical switching effect is an important ties as device sizes scale down, there are also simple yet
component of PCM technology. powerful geometric effects that are associated with scaling.
However, a more accurate description of the underlying As we will discuss extensively in Sec. III A, scaling de-
physical process calls for a threshold electric field, rather creases the size of the limiting cross-sectional aperture
than a threshold voltage, that must be surpassed for the within each PCM cell, thus driving down the reset current.
amorphous material to become highly conductive. Studies of However, at constant material resistivity, geometric consid-
phase change bridge devices 共described in Sec. II D兲 have erations cause both the set and dynamic resistances to in-
shown that the threshold voltage scales linearly as a function crease. As a result, the effective applied voltage across the
of the length of the bridge along the applied voltage direc- device during the reset operation remains unchanged by scal-
tion, confirming the role of an underlying material-dependent ing, at least to first order. These effects can be expected to
threshold field.77,78 eventually have adverse effects, as the decreasing read cur-
No deviation from this linear behavior was observed for rent 共from the higher set resistance兲 makes it difficult to ac-
bridge devices as short as 20 nm. The value of the threshold curately read the cell state rapidly, and as the nonscaling
field varied considerably, from 8 V / m for Ge 共15 voltages exceed the breakdown limits of nearby scaled-down
at. %兲–Sb devices to 94 V / m for thin Sb devices. For access transistors.
nanowire devices with even smaller amorphous areas, how- To summarize scaling properties of phase change materi-
ever, Yu et al.69 observed a deviation from this linear behav- als, it has been observed that the crystallization temperature
ior. Once the amorphous volume spanned less than approxi- is in most cases increased as dimensions are reduced 共ben-
mately 10 nm along the nanowire, the threshold voltage eficial to retention兲, and melting temperatures are reduced as
saturated at 0.8 and 0.6 V for GeTe and Sb2Te3 devices, dimensions are reduced 共beneficial to reset power scaling兲.
respectively. This scaling behavior was explained with the Similarly, resistivities in both phases tend to increase 共ben-
impact ionization model previously developed to explain the eficial for reset power兲, threshold voltages are first reduced
threshold switching phenomenon.79 as dimensions are reduced but then level out around 0.6–0.8
Such a saturation in the effective threshold voltage is ac- V for dimensions smaller than 10 nm 共beneficial for voltage
tually desirable because for practical device performance a scaling兲, and thermal conductivity seems to decrease as film
threshold voltage around 1 V is optimum. This places the thickness is reduced 共beneficial for reset current scaling兲. As
switching point well above the typical reading voltage of will be seen in more detail in the next section, the raw crys-
about 50–100 mV, yet not so far that a transistor or diode tallization speed can either decrease 共detrimental to write
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232 Burr et al.: Phase change memory technology 232
performance兲 or increase 共beneficial兲, and seems to depend able to recrystallization 共see below兲. Thus the most practical
strongly on the materials and their environment. Crystalliza- method to engineer step 共3兲 is through design of the PCM
tion has been observed to reliably occur for films as thin as cell’s thermal environment.88
1.3 nm, and crystalline nanoparticles as small as 2–3 nm in These steps are each quite fast: electrical pulses as short
diameter have been synthesized. Overall, phase change ma- as 400 ps have been used to switch Ge2Sb2Te5 into the amor-
terials show very favorable scaling behavior—from the ma- phous state.33 While the kinetics of phase change devices are
terials perspective, this technology can be expected to be strongly material dependent, the generation of the amor-
viable for several future technology nodes. phous phase in any practical phase change material is neces-
sarily faster than the speed of crystallization—because oth-
erwise, the amorphous phase would simply never be
B. Speed of PCM observed.87 Note that after a reset operation, the amorphous
phase can continue to evolve extremely slowly at low tem-
Of all the material parameters mentioned so far, crystalli- perature, undergoing both continued relaxation of the amor-
zation speed is probably the most critically important for phous phase as well as electronic redistribution of the
PCM because it sets an upper bound on the potential data trapped charge that participates in the electrical breakdown
rate. Moreover as discussed in Sec. I C, data rate and endur-
phenomenon.49,51,89–91 This drift can be an issue for MLC in
ance are the two device characteristics that dictate what pos-
PCM devices, as discussed in Sec. V A.
sible application spaces could potentially be considered for
While the crystalline form is thermodynamically favor-
PCM. 共Of course, cost and reliability are then critically im-
able, its kinetics are much slower than the formation of the
portant to succeed in that space, but without the required
high-resistance state,92 by typically at least one order of mag-
speed and endurance for that market segment, such consid-
nitude. Thus the step that dictates the achievable data rate for
erations would be moot anyway.兲
PCM technology is the crystallization process associated
As mentioned in Sec. I B, the early discovery of
with the set operation.
electronic-induced phase change behavior by Ovshinsky37
Formation of the crystalline phase involves as many as
did not immediately develop into the current PCM field.
four steps: 共1兲 threshold switching,46 共2兲 current-induced
Early phase change materials simply crystallized too slowly
to be technologically competitive, with switching times in heating to elevated temperatures 共but below the melting
the microsecond to millisecond time regimes.82,83 Phase point兲, 共3兲 crystal nucleation,93 and 共4兲 crystal growth.94 The
change technology began to gain traction in the late 1980s latter two steps are the slowest, and realistically combine to
with new phase change materials capable of recrystallization determine the speed of the device. Not all of the steps will be
in the nanosecond time regime.84,85 These discoveries both encountered, however. Step 共1兲 is relevant only if the device
led to the widespread use of phase change materials in opti- started in the high-resistance reset state so that a large por-
cal rewritable technology 共DVDs, CDs, and now Blu-Ray兲, tion of the applied voltage dropped across material in the
and fostered renewed interest in PCM. amorphous phase.
In phase change devices, there are three steps that could If all of the contiguous PCM material being heated is in
determine the overall operating speed: read, reset 共to high the amorphous phase, then step 共3兲 must take place before
resistance兲, and set 共to low resistance兲. The read operation step 共4兲 can begin. An example is the first crystallization of
depends on the speed with which two 共or more兲 resistance materials 共or devices兲 containing amorphous-as-deposited
states can be reliably distinguished, and thus is dominated by material, where no crystalline-amorphous interfaces are
the circuit considerations 共capacitance of the bit line being present. This nucleation step can be extremely slow in so-
charged up, leakage from unselected devices兲. Although the called growth-dominated materials, where nucleation is a
resistance contrast and absolute resistance of the PCM cell highly unlikely event compared to the fast speed of crystal
do play a role, the read operation can generally be performed growth. In fact, frequently the crystallization of microns of
in 1–10 ns.52 The set and reset steps, however, involve the surrounding material in such materials can be traced to the
physical brute force transformations between distinct struc- creation of a single nanoscopic critical nucleus.95 In contrast,
tural states. nucleation-dominated materials tend to have a lower barrier
The energetically less-favorable amorphous phase— to nucleation so that a large region of crystalline material
which gives a PCM cell in the reset state its high stems from the growth of numerous supercritical nuclei.96
resistance—is attained by melting and then rapidly cooling In a typical PCM cell, only a portion of the phase change
the material. As the temperature falls below the glass transi- material is quenched into the amorphous state, meaning that
tion temperature and molecular motion of the undercooled for both types of materials, step 共4兲 above mainly depends on
liquid is halted, a “kinetically trapped” phase results. This the crystal growth speed at high temperature. The main dif-
process can be separated into three steps: 共1兲 current-induced ference between the two classes of phase change materials is
heating above the melting temperature, 共2兲 kinetics of that the recrystallization of amorphous nucleation-dominated
melting,86 and 共3兲 kinetics of solidifying the molten material will occur both within the interior 共nucleation兲 as
material.87 Steps 共1兲 and 共2兲 involve the rapid injection of well as from the edge 共growth兲, while for a growth-
energy to first heat and then melt the material; step 共3兲 in- dominated material only the propagation of the crystalline-
volves the rapid cooling to temperatures below those favor- amorphous boundaries matters. This can either be an advan-
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235 Burr et al.: Phase change memory technology 235
SRAMs. Phase change memory devices fabricated from ment techniques can include these effects and work well for
Ge–Te were shown to switch in resistance by nearly three cylindrically symmetric cell designs, such as the conven-
orders of magnitude with set pulses of 1 ns.36 Femtosecond tional “mushroom” cell, since such structures can be reduced
laser pulses have been demonstrated to induce disorder-to- to a single 共r , z兲 plane. However, because of the inherent
order transition in amorphous GeSb films,42,113,114 indicating computational difficulty in inverting matrices as they grow
very high speed potential. However, pulse duration is often very large, these techniques are difficult to extend to three-
confused with material switching speed. This is an oversim- dimensional cell designs. Finally, even though nucleation is
plification: Crystallization and growth are thermally acti- unlikely to play an effect during the fast reset pulse, recrys-
vated processes115,116 and removal of stimulation is followed tallization at the end of a reset pulse does play an important
by a cooling period where additional crystal growth can con- role in the value of the reset current, especially for the
tribute to observed phenomenon. Nevertheless, from a large fastest-crystallizing phase change materials that hold the
aggregate of reports we can expect first generation devices to most attraction for applications. The best case scenario
attain switching speeds of 20–200 ns. These phase change would be to have a finite-difference simulation tool capable
materials have the significant advantage of being highly non- of handling large and arbitrary 3D structures, which could
volatile at temperatures near room temperature, while retain- potentially be matched against fast electrical set and reset
ing fast-switching speeds at high temperature. Extensive ma- experiments, slow thin film crystallization experiments, and
terials and device research continues to decrease optical pulse experiments performed with the same material.
crystallization times below these values,117,118 offering hope From our experience with such a simulation tool,42 the
of a bright future for PCM technology in application niches reset condition is not dictated by the maximum temperature
that call for rapid switching. at the cell center, but by what happens at the edge of the cell.
Typically, a voltage pulse just below the reset condition
C. Modeling of PCM physics and devices leaves a small portion of the limiting cross-sectional aperture
Because of the large number of factors influencing the remaining in the crystalline state, usually at the extreme
performance of PCM devices, a number of groups have be- edges of the cell.42 In general, besides the obvious choice of
gun to perform predictive numerical simulations. Particularly reducing the diameter of this limiting aperture, the best way
for the consideration of reducing the reset current that can to reduce the reset current is to improve the efficiency with
limit density by requiring a overly large access device, even which injected electrical power heats the cell. In the best
straightforward electrothermal modeling of the temperature case scenario, this power would heat just the portion of the
produced by a particular injected current can be highly re- cell needed to block all of the cross-sectional apertures and
vealing. Such electrothermal studies typically need to simul- produce a high-resistance state. However, in any practical
taneously solve the heat diffusion equation, case, the surrounding material is also heated to some degree.
Optimization can be performed by ensuring that the heated
dT
dC p = ⵜ · 共 ⵜ T兲 + 兩J兩, 共2兲 volume is minimized and by reducing the heat loss through
dt the thermally conductive electrodes as much as possible. An-
and Laplace’s equation, other popular way to decrease reset current is to increase the
overall resistance of the cell by increasing the series resis-
ⵜ · 共 ⵜ V兲 = 0. 共3兲 tance of the contact electrode,133 although it is not clear how
In these equations, temperature T and voltage V are each much of this benefit may be due to associated changes in
computed as a function of time t. Even inside each material thermal resistance.
of density d, parameters such as specific heat 共C p兲, thermal As with any simulation, care must be taken to establish
conductivity 共兲, and electrical resistivity and conductivity the boundary conditions correctly, because the computer
共 and 兲 are frequently functions of both position and tem- memory available for simulation is inevitably finite. For in-
perature. The current density J and the temperature depen- stance, Dirichlet boundary conditions, which call for the
dence of the electrical conductivity serve to intimately cross edge of the cell to be held at room temperature, are fre-
couple these two equations. quently used128 and are easy to program. However, in a
A number of studies have used analytical simulation where the hot central region of the PCM cell is
equations,49,108,119–122 finite-element techniques,123–131 and not very far from this boundary, then the effective heat trans-
finite-difference techniques42,132 to analyze either PCM cells fer over this boundary can become unphysically large, skew-
or phase change material. Pirovano et al.41 studied the reset ing the results. In contrast, Neumann boundary conditions, in
current and the thermal proximity effect of scaled PCM by which the spatial derivative of temperature 共or equivalently,
both simulation and experiment. Although analytical tech- outgoing heat flow兲 is held constant at the boundaries, allow
niques are attractively simple and work well for explaining a truncated simulation to act as if it is embedded within a
the incubation of new crystalline nuclei108 or threshold large expanse of surrounding material.
switching,49 it is difficult to include the effects of inhomoge- Another important consideration is the optimization met-
neous temperature distributions and temperature-dependent ric. It is conventional in the PCM community to discuss the
resistivity, which critically affect the reset current through importance of reset current. However, it is the dissipated
their effect on the dynamic resistance of the cell. Finite ele- power, not current, which leads to the heating of the cell. The
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236 Burr et al.: Phase change memory technology 236
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237 Burr et al.: Phase change memory technology 237
FIG. 10. 共Color online兲 Reset current of doped-GeSb phase change bridge
devices vs cross-sectional area defined by the lithographic bridge width W
and the ultrathin film thickness H. Reprinted with permission from Y. C.
Chen et al., Tech. Dig. - Int. Electron Devices Meet., 2006, S30P3. © 2006,
IEEE.
FIG. 11. 共Color online兲 Back-of-the-envelope estimate for the expected pulse
scaling behavior because the required reset current deter- width and associated current density as function of the pitch 2F of the active
mines the size of the access device which in turn determines volume of the phase change material. Also shown are the empirical current
densities for a phase change bridge device 关300 A for a H = 10 nm, W
the effective density of the PCM array. = 30 nm bridge 共Ref. 42兲, with the equivalent pitch for lithographic defini-
It was possible to repeatedly cycle bridge devices fabri- tion estimated to be 2冑共10⫻ 30兲 ⬃ 35 nm pitch兴, and 160 A for a 7.5
cated from fast-switching Ge–Sb material with set and reset ⫻ 65 nm2 dash-type cell 共plotted for an equivalent 45 nm pitch兲.
pulses of 10 ns,34,35 confirming the observations of fast crys-
tallization for this material seen in optical testing 共Fig. 7兲.
Very short switching times and reduced switching times with
We address this issue again in Sec. IV B where we discuss
reduced device dimensions have also been observed for ul-
cell-to-cell thermal cross-talk.
trascaled pore devices by Wang et al.33
However, this computation allows us to set a lower bound
for the required current density to achieve melting. We can
III. DESIGN AND FABRICATION OF PCM
use the expected pulse duration from Eq. 共4兲 to satisfy the
In this section, we discuss issues relevant to the design of minimum condition that the supplied energy should be large
PCM cells, such as cell structures and access circuitry, as enough to raise the temperature of the critical volume above
well as those related to fabrication, such as the effects of the melting point,
variability and the deleterious effects of semiconductor pro-
cessing on PCM materials and devices. ⌬T
J2 ⬎ dC p , 共5兲
A. Cell structures
where ⌬T is the difference between the melting point of the
Over the next few technology generations, the most seri- phase change material and ambient temperature. Note that
ous consideration for PCM is the large current needed to the energy spent to heat neighboring material, as well as any
switch PCM cells. We can roughly estimate this required inhomogeneous heating of the center of the critical volume
current using “back-of-the-envelope” calculations. The op- beyond the melting point, is not included.
eration of the PCM cell relies on Joule heating, so the cell Figure 11 shows a plot of pulse duration and, more
structure and operating conditions are dictated by the elec- importantly, the lower bound on current density required to
trothermal diffusion equation shown earlier 关Eq. 共2兲兴. heat the minimum volume. Here typical material parameters
We can assume that the critical volume undergoing phase for phase change materials have been used. This analysis
change within the cell in a closely packed memory array is thus suggests that we will need to supply a current density of
laid out at a pitch of 2F. This immediately imposes the re- at least 106 A / cm2 共104 A / m2兲 to be able to melt the
striction that, to first order, the applied electric pulse width critical volume within the cell for reset.
should be such that the thermal diffusion length should not In contrast, the measurements and simulations shown in
exceed the half-pitch distance, F, in order to avoid cross-talk Fig. 10 would seem to indicate that the current density re-
during programming. Thus quired is actually much larger, possibly as high as 300 A
for a 300 nm2 aperture, or 108 A / cm2 共106 A / m2兲.
F ⬎ 冑2D , 共4兲
However, the large expense of metallic electrodes in close
where D is the diffusion constant defined as 共 / dC p兲 and is proximity to these tiny prototype devices actually makes this
the time duration of the applied electric pulse. This approxi- number more pessimistic than is warranted. Other demon-
mation is only good to first order, however, because thermal strations, such as the 160 A reset current shown for a 7.5
diffusion through a one-dimensional 共1D兲 geometry is not ⫻ 65 nm2 dash-type cells,134 seem to suggest a number such
identical to a 1D slice of diffusion through a 3D geometry. as JPCM ⬃ 3 ⫻ 107 A / cm2 = 3 ⫻ 105 A / m2. Because the
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238 Burr et al.: Phase change memory technology 238
estimated numbers plotted in Fig. 11 represent a lower tion transistors 共BJTs兲 共Ref. 44兲 or diodes43 or novel de-
bound, we will instead use this higher empirical value in the vices such as surrounding-gate transistor136 or FinFETs;137
remainder of this discussion. • locally increase the current density within the phase
In a full memory array, an access device such as a diode change element and decrease the switching volume by cre-
or transistor must be included at each memory cell to ensure ating sublithographic features in the current path through
that the read and write currents on each bit line are interact- the PCM element.
ing with one and only one memory device at a time. The
Both of these approaches have been pursued aggressively
amount of current that this access device can supply must
to demonstrate the basic operation of PCM technology. In
comfortably exceed the required reset current of the worst-
this section, we will focus on the latter path: optimization of
case PCM element. Unfortunately, the CMOS field effect
the phase change element itself by creation of a sublitho-
transistors 共FETs兲 often considered for use as access devices
graphic aperture.
in a PCM memory array have limited current drive capabil-
A typical PCM cell is designed so that the only current
ity; most optimized devices can provide only about Iacc
path through the device passes through a very small aperture.
⬃ 800– 1500 A / m, where this current capability scales
As this aperture shrinks in size, the volume of phase change
linearly with the effective gate width of the drive transistor.
material that must be melted 共and quenched into the amor-
One way to solve this problem is to simply make the access
phous state兲 to completely block it is reduced. In turn, this
device larger so that it can drive a larger current. However,
decreases the power 共and thus the current兲 requirements. If
since this immediately sacrifices memory density which sub-
this current is low enough, then a minimum-size access de-
sequently drives up the cost per megabyte, such a move
vice can provide enough power to switch the cell from the
would be economic suicide for a prospective memory
set state to the reset state.
technology.
In order to fabricate a PCM cell that will work even with
Given a transistor of width F, the available transistor
these small currents, an innovative integration scheme is
drive-current, IaccF, must exceed the required current for re-
needed which creates a highly sublithographic yet control-
set, JPCMF2, where is an area factor between 0 and 1.
lable feature size. Subtle variations in cell design may have a
Although returning to the set state does involve exceeding
large impact on critical device characteristics, including en-
the threshold voltage, the amount of power 共and current兲 in
durance, retention, set and reset resistance distributions, and
the set pulse is typically 40%–80% that of the reset pulse.
set speed. These considerations will be the subject of Sec.
Thus it is almost always the reset pulse that must be consid-
III C. The cell design must be scalable as well as highly
ered when determining if the access device will supply suf-
manufacturable since scaling implies not only a shrink in
ficient current, while the set pulse is typically the factor that
physical dimensions of the memory cell but also an increase
dictates the write speed of PCM technology. Inserting the
in the number of memory cells per chip. Lastly, to maximize
numbers above produces
the number of bits per cell, a cell structure which allows
IaccF ⬎ JPCMF2 , multibit functionality is highly desirable.60,138
Depending on how this sublithographic aperture is imple-
共1.5 ⫻ 103 A/m兲F ⬎ 共3 ⫻ 105 A/m2兲F2 ,
mented, PCM cell structures tend to fall into one of two
5 nm ⬎ F, 共6兲 general categories: those which control the cross section by
the size of one of the electrical contacts to the phase change
which implies that transistor current scaling could only hope material 关contact minimized, Fig. 12共a兲兴41,139–144 and those
to catch up with the reset current of lithographically defined which minimize the size of the phase change material itself
PCM devices at ultrasmall technology nodes. This is espe- at some point within the cell 关volume minimized, also known
cially sobering given that PCM reset current, as shown in as confined, Fig. 12共b兲兴.41–43,77,103,124,138,145–147 The typical
Fig. 10, has been empirically observed to scale with CD at a volume-minimized cell structures tend to be a bit more ther-
pace somewhere between F1.5 and F1.0, rather than as F2. mally efficient, offering the potential for lower reset current
This analysis implies that minimal-width FETs cannot requirements compared to the contact-minimized
supply the necessary current if the dimensions of the phase structures.41
change volume are determined lithographically. However,
use of a factor ⬃ 0.1, corresponding to a sublithographic 1. Contact-minimized cell
CD for the phase change element of roughly F / 3, allows Eq.
The most common contact-minimized cell structure is the
共6兲 to be satisfied for F ⬃ 45 nm, precisely where industry
mushroom cell, where a narrow cylindrical metal electrode
has been targeting first PCM products.135 At this node, the
contacts a thin film of phase change material. Figure 13
required reset current of 61 A 共not that far from the dem-
shows TEM images of mushroom cells in the set state 共a兲
onstrated reset current in Ref. 134兲 could be supplied by the
and in the reset state 共b兲. In the reset state, an amorphous
CMOS transistor capable of 67 A.
dome of the phase change material—resembling the cap of a
Thus there are two parallel routes to ensuring sufficient
mushroom, thus the name—plugs the critical current path of
reset current for PCM devices:
the memory cell, resulting in an overall high-resistance state
• Use access devices that have higher current drive capabil- for the cell. The bottom electrode contact 共BEC兲, typically
ity, including either known devices such as bipolar junc- made of TiN, is the smallest element in this cell. It is com-
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239 Burr et al.: Phase change memory technology 239
FIG. 14. 共a兲 TEM cross section of a pillar cell with a FET access device. 共b兲
Close-up TEM cross section of GST/TiN pillar. The simulated reset current
dependence of this device is shown in Fig. 18共a兲. Reprinted with permission
from T. D. Happ et al., Tech. Dig. VLSI Symp., 2006, 120. © 2006, IEEE.
2. Volume-minimized cell
Significant research efforts have been spent exploring a
variety of volume-minimized cell structures, owing to their
superior scaling characteristics. However, achieving such a
structure can be a challenge, requiring the development of
processing technologies that can successfully confine the
phase change material within a sublithographic feature. The
FIG. 13. TEM cross sections of a mushroom cell PCM element in the 共a兲 set most obvious structure in this category is the pillar cell 共Fig.
state and 共b兲 reset state. In the set state, the phase change material is poly- 14兲, where a narrow cylinder of phase change material sits
crystalline throughout. In the reset state, a “mushroom cap” of amorphous
between two electrodes.138 This cell is fabricated in a similar
phase change material restricts the current flow through the bottom elec-
trode. From Breitwisch, Phase Change Materials: Science and Applications. fashion to the mushroom cell, with a thin film stack of the
© 2009 by Springer. phase change material and top electrode material deposited
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240 Burr et al.: Phase change memory technology 240
FIG. 16. Illustration of the -trench cell, showing two neighboring devices with a common top electrode 共e.g., along the bit line兲. Current passes through an
aperture which is limited in one dimension by the thickness of the underlying sidewall-deposited metal heater, and in the other dimension by the width of the
narrow trench in which phase change material 共here, GST兲 is deposited. Reprinted with permission from F. Pellizzer et al., Tech. Dig. VLSI Symp., 2004, 18.
© 2004, IEEE.
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241 Burr et al.: Phase change memory technology 241
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242 Burr et al.: Phase change memory technology 242
1. Structural variability
Each step in the process of fabricating a wafer of PCM
memory devices is typically associated with one or more
physical attributes 共e.g., thickness, CD, sidewall angle, etc.兲,
each with a nominal target value. To illustrate the variability
challenge inherent in wafer-level fabrication process, fea-
tures on the order of nanometers 共10−9 m兲 must be accu-
rately controlled across the surface of a wafer which spans
nearly a third of a meter 共0.3 m兲. Exact control over such a
large range of dimensions is impossible. Consequently, each
process is associated with an acceptable range around some
target value.
Furthermore, this fabrication process must construct a
fully integrated set of devices comprising a CMOS technol-
ogy 共CMOS field effect transistors, diodes, resistors, capaci-
tors, wiring levels, and the vias connecting them兲 in addition
to the PCM devices 共which usually reside on top of the
CMOS devices, at the bottom of the wiring levels兲. Thus a
wafer will undergo hundreds of processing steps 共including FIG. 18. 共Color online兲 共a兲 Reset currents for the pillar cell and the mush-
room cell both show a strong dependence on the critical aperture size. Re-
photolithography, atomic implant, reactive ion etch, material printed with permission from T. D. Happ et al., Tech. Dig. VLSI Symp.,
deposition, chemical mechanical planarization, wet etches, 2006, 120. © 2006, IEEE. 共b兲 The pore cell reset current is both strongly
etc.兲, each with associated variability, before the final pro- dependent on the aperture size and shape 共pore slope兲. 共Figure 10 shows
how the reset current of the bridge cell scales directly with the cross-
cessed wafer is ready for the dicing and packaging of the
sectional area of the phase change material.兲 Reprinted with permission
chips. Variability in processes that affect either the structure from M. Breitwisch et al., Tech. Dig. VLSI Symp., 2007, 100. © 2007,
of the phase change element or the access device 共transistor, IEEE.
diode, etc.兲 can contribute to the overall phase change device
variability. These structural variations then translate into
variations in electrical 共device operation兲 properties of the properties of the phase change material, electrodes, and sur-
device. rounding materials, the size and shape of this aperture deter-
Most relevant to the operation of PCM are the structural mines the temperature profile obtained within the phase
physical properties, which affect the temperature profile change element for a given set or reset programming current
共how much heat is generated and where兲, the critical limiting pulse.
cross-sectional aperture 共which must be fully blocked to get In order to estimate the impact of small variations of the
high resistance contrast兲, and the volume where the phase aperture size on the cell operation, it is instructive to exam-
change material undergoes repeated melting and crystalliza- ine the functional dependence of the aperture size on the
tion. Crucial features of the cell are the aperture size and required reset programming current. We show the published
shape, the thickness and uniformity of the phase change ma- dependence of the reset current on the aperture size for the
terial 共in both stoichiometry and doping兲, the resistivity and bridge cell 共Fig. 10兲, the pillar and mushroom cells 关Fig.
interface resistance of electrodes, the thermal conductivities 18共a兲兴, and the pore cell 关Fig. 18共b兲兴. In each case, the re-
of surrounding materials, and the stresses on the active quired current is a steep function of critical dimension. Vari-
switching volume introduced by surrounding material. ability introduces a distribution of PCM cells of different
As discussed in Sec. III A, several cell structures have sizes and thus different reset currents. In order to be sure to
been proposed and developed in order to minimize the re- be able to reset all of the devices, it is thus the largest diam-
quired power 共current兲 for reset. Each of these structures eter cell that dictates the required current-driving capability
employs a similar strategy for minimizing the reset power: of the access device. Variability directly reduces density by
At one and only one point within the cell, the electrical cur- mandating a larger-area access device. At the same time, as
rent is forced to pass through a small aperture. This aperture we will see in Sec. IV C, switching cells with more power
increases the current density, maximizing the thermal power than is necessary has a strong and negative influence on de-
which is generated, and reducing the volume of high resis- vice endurance. Thus this same variability may also reduce
tivity material needed to significantly alter the external de- endurance in the smaller-area devices, which are being
vice resistance. Together with the electrical and thermal driven much harder than they really need to be.
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243 Burr et al.: Phase change memory technology 243
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244 Burr et al.: Phase change memory technology 244
FIG. 22. 共Color online兲 Reset tail modulation by the quenching time tQ. A
long quench time results in a partial set of a small fraction of devices within
a large array. Reprinted from with permission from D. Mantegazza et al.,
Solid-State Electron., 52, 584, 2008. © 2008, Elsevier.
FIG. 21. Set resistance and reset resistance distributions as a function of the
programming pulse width. In this example, while 100 ns is sufficient to set
most of the cells to below 2 k⍀, many cells still have a resistance greater
than 10 k⍀. However, extending the 50 ns reset pulse to 100 ns has no reduced density associated with the amorphous state,164,165 to
noticeable effect on increasing the resistance of the reset tail. GST refers to the formation of electronic traps associated with lone-pair
the phase change material used in this experiment, Ge2Sb2Te5 共Ref. 249兲.
states which increases resistance by repositioning the Fermi
Reprinted with permission from S. Kang et al., IEEE J. Solid-State Circuits,
42, 210, 2007. © 2007, IEEE. level,91 the annihilation of defects by trap filling which re-
duces transport and thus increases resistance,89,166 or to some
combination of these effects. Since this drift increases the
already high resistance of the reset state, it is not an issue for
resistance distributions, including one 共for 100 ns set pulses兲
binary PCM devices. However, drift can be particularly
which is strikingly broad. Although the majority of cells can
problematic in the context of multiple bits per cell, as dis-
reach a low resistance of approximately 2 k⍀ with a set
cussed in Sec. V A.
pulse of 100 ns duration, for this collection of cells there is a
Drift would be bad enough if all cells changed in resis-
subset of devices whose resistances after such a single set
tance along the same trajectory. However, variability intro-
pulse extend all the way out to the fully reset resistance of
duces different drift coefficients, so that cells with similar
several hundred kilo-ohms. For a given programming current
resistances immediately after programming tend to separate
amplitude, devices with different diameters will present dif-
in resistance over time. In addition, some variability in crys-
ferent dynamic resistances during programming, thus dissi-
tallization speed has been observed over large arrays of PCM
pating different amounts of power despite the same drive
devices, so that some cells tend to set more easily 共both at
voltages. This variable power will lead to a different maxi-
elevated temperature and after low-temperature anneals兲 than
mum temperature, and even a different temperature distribu-
the average cell.167 Figure 22 illustrates the signature of this
tion within the cell because variations in aperture or heater
effect, with reset tail bits emerging when a reset program-
size affect the thermal resistances within the cell. For reset
ming pulse with an insufficiently short quench time is used
pulses, the size of the amorphous plug required to signifi-
for programming. Although such anomalous devices can be
cantly affect the room temperature low-field resistance of the
reset to high resistance by using pulses with rapid quench,
cell changes drastically with changes in the cross-sectional
such tail-bit devices will still be associated with increased
aperture of the cell. In terms of set pulses shown in Fig. 21,
long-term retention loss and resistance distributions that
rapid set requires that the optimal temperatures for crystal
broaden more rapidly over time. In general, combining the
growth be present at the crystalline-amorphous boundary
effects of drift and recrystallization, variable drift effects
共growth-dominated material兲 or within the cell interior
tend to broaden the resistance distribution of a large collec-
共nucleation-dominated material兲. Since the crystallization
tion of cells over time: Some cells increase in resistance due
speed is a strong function of temperature 共Fig. 8兲, variability
to structural relaxation, some cells decrease due to partial
in aperture size can result in a variety of incompletely set
recrystallization. While some may first increase and then
cells if the pulse is too short. As Fig. 21 shows, increasing
only later decrease, the random walk nature of these effects
the duration of set pulses tends to overcome this effect. An-
typically leads to broader distributions over time.
other even more effective route is to ramp down the set pulse
slowly, allowing each cell to pass through the temperature
for maximum crystal growth.163 4. Intradevice variability
In addition to broadened resistance distributions, device The act of programming a PCM cell involves the rear-
variability also affects how these resistances evolve over rangement and movement of atoms within the cell. When a
time. It is well known that the resistance of cells in the reset given cell, starting from the polycrystalline set state, is melt
state tends to increase slowly over time, an effect which has quenched and then crystallized back to the set state, the dis-
been attributed to either mechanical relaxation forced by the tribution of crystal grains within the cell is not identical. The
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245 Burr et al.: Phase change memory technology 245
nucleation of these crystalline grains within the amorphous butions using iterative write attempts, where the length of the
plug leads to a decrease in reset resistance, which accelerates trailing edge of the pulse is carefully controlled based on the
at elevated temperature.168,169 It has been shown that a small just-accumulated prior experience with that cell. Such itera-
fraction of cells in the reset state will tend to show these tive write schemes and other considerations of multilevel cell
effects more rapidly than the average cell, but that the loca- programming are discussed in more detail in Sec. V A.
tion of these cells is random from cycle to cycle. A cell may
participate in this tail of the resistance distribution on one
6. PCM scaling and variability
cycle, yet show much improved resistance to the anneal upon
the next, consistent with random nucleation of crystalline As PCM devices scale into future technology nodes, vari-
grains within the amorphous plug.169 Thus we can expect ability can be expected to become an even more important
that this random formation of crystalline grains is present consideration. Difficulties in scaling lithography and pro-
throughout the portion of the cell that reaches elevated cessing techniques may lead to even looser specifications on
temperatures. relative CD uniformity in future technology nodes since the
Upon the application of a subsequent programming pulse, acceptable range of control will be driven by considerations
the temperature distribution of the cell may not be exactly for conventional CMOS devices and not by PCM technol-
identical to the previous cycle, leading to variations in resis- ogy. At future technology nodes, PCM cell designs which
tance. This intradevice programming variability can be depend on control over film thickness may no longer be as
readily observed in any single-cell endurance plot, as illus- attractive, if CD is shrinking while both the minimum thick-
trated in Fig. 23. ness t and the achievable control of this variable, ⌬t, remain
relatively static. As the number of atoms participating in the
5. Variability and MLC
Variability also forces the use of iterative write schemes
for programming of multilevel resistance states, as illustrated
in Fig. 24.60 Here, a collection of cells is programmed with
single current pulses, with the trailing edges controlled to
produce intermediate resistance values. The highest and low-
est resistance levels have the smallest variation in
resistance—for these states the reset and set resistances tend
to saturate, as overly large voltages produce little additional
increase in reset resistance and overly long pulses produce
little additional decrease in set resistance. The intermediate
resistance levels, which represent hybrid states where a
smaller portion of the cell is amorphous than in the full reset
state,170 are much more sensitive to variability.
Even so, since each given cell does respond in a some- FIG. 25. 共Color online兲 10⫻ 10 array 共100 devices兲 test structure pro-
what reproducible and hence predictable manner, the desired grammed into 16 levels. Tight, well-controlled distributions allow 4 bits/
cell. Iterative adjustment of pulse slopes depending on the programmed
resistance value can be produced by an iterative write
resistances is one method for achieving narrow distributions. Reprinted with
scheme. As illustrated in Fig. 25, the same cells used in Fig. permission from T. Nirschl et al., Tech. Dig. - Int. Electron Devices Meet.,
24 can be programmed into relatively tight resistance distri- 2007, 17.5. © 2007, IEEE.
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246 Burr et al.: Phase change memory technology 246
active portion of the PCM cell decreases, any variations in measurements showed that the GST had a hexagonal phase
local doping or stoichiometry can be expected to affect indi- and was thermally stable up to 400 ° C. CMP was used to
vidual cells, reducing yield and further broadening distribu- planarize the GST, confining it to the contact holes 共and re-
tions. Eventually, in the same way that Poissonian effects moving it from everywhere else兲. Devices fabricated with
have arrived for CMOS devices 共e.g., as the number of dop- this technique showed a significant reduction in reset current
ants in the channel becomes countable兲,171 such few-atom as well as good endurance. Im et al.134 used CVD GST to fill
effects can be expected to be observable for PCM. That said, high aspect-ratio 共4:1兲 dash-type contacts of 7.5 nm width.
all logic and memory devices seeking to operate in this re- As expected from device modeling, these cells showed very
gime will have some variant of these effects—the winners low 共160 A兲 reset currents. In addition, these devices also
will be those with not-yet-known physics that keeps those had fast set speeds and very good endurance.
effects sufficiently unlikely, or those amenable to not-yet- Lee et al.174 developed ALD of GST with the assistance
invented engineering techniques that can finesse these issues of a H2 plasma. They synthesized new precursors for the
to an acceptable degree. GST deposition and obtained good step coverage 共90%兲 in
7:1 aspect-ratio holes. Finally, Milliron et al.71 developed a
D. Processing solution-based deposition method for GeSbSe films using
hydrazine and Se to form soluble precursors, so that film
Most studies related to the integration and processing of
composition and properties were tunable through appropriate
PCM technology focus on the popular variant, Ge2Sb2Te5,
combination of these novel precursors in solution. XRD and
here abbreviated simply as GST, along with various choices
laser pulse annealing were used to study the phase change
of dopant. This reflects the fact that GST possesses many
and crystallization speed, and complete filling was demon-
favorable characteristics and has thus received the bulk of
strated in 2:1 aspect-ratio vias patterned in thermal silicon
attention of technologists attempting to take PCM technol-
oxide.
ogy from research to development. Although these studies
reveal numerous characteristics which might be considered
less than perfect, the mere existence of such a large base of
knowledge also represents a substantial hurdle for any alter- 2. Etching
native phase change material hoping to challenge GST. Etching of phase change materials has been explored us-
ing both wet as well as dry etching schemes. Such steps are
1. Deposition important for electrical isolation in most cell designs, and are
The vast majority of phase change materials reported in absolutely critical for cell designs such as the pillar cell that
literature have been deposited by sputtering, i.e., PVD. Sput- depend on subtractive processing to produce a confined vol-
ter deposition from multiple targets makes it very simple to ume of phase change material. Some important parameters
try different compositions. However, sputtered films typi- that are studied in developing etch processes are etch rate,
cally do not have good step coverage and cannot completely selectivity 共i.e., how fast the desired PCM etches compared
fill high aspect-ratio vias without keyhole formation.103 A to the masking layer and other surrounding films兲, and an-
number of interesting PCM cell structures have been dis- isotropy 共etched sidewall angle; steeper profiles are usually
cussed 共Sec. III A兲 that call for confining the phase change desirable since they enable higher resolution patterning兲. It is
volume inside a contact hole 共or “pore”兲 formed in a dielec- also important to understand etch-induced material modifica-
tric, primarily to reduce the reset current. It is therefore es- tion and other sidewall damage effects since these could im-
sential to examine alternatives to sputter deposition for GST pact device operation, especially if the damaged portion is
and other phase change materials that can successfully fill close to or part of the active switching volume of the PCM.
higher aspect-ratio vias. A number of groups reported wet etching of phase change
Cho et al.146 developed a novel GST sputter deposition materials using alkaline175–177 as well as acidic178,179 solu-
process with in situ deposition/etch/deposition, in order to fill tions. Depending on the etchant and specific phase change
GST into high aspect-ratio 共⬎2 : 1兲 pores of approximately material etched, in some cases the crystalline material was
50 nm diameter. A number of groups134,155,172,173 have inves- found to have etched faster than the amorphous phase while
tigated CVD of GST and related phase change materials. the opposite was true in other cases. Cheng et al.178 used
Kim et al.172 deposited hexagonal phase GST by metal oxide x-ray photoelectron spectroscopy 共XPS兲 and inductively
chemical vapor deposition at temperatures in the range of coupled plasma 共ICP兲 to study the wet etch mechanism of
330– 370 ° C using precursors that were bubbled at different GST. They explained their results, obtained with a 20%
temperatures, demonstrating complete filling into 120 nm di- aqueous solution of nitric acid, as a chemical etching process
ameter trenches with aspect-ratio larger than 1.6. However, it that involves bond breakage, oxidation of the various con-
should be noted that in contrast to sputter deposition, CVD stituents, and dissolution of those oxides. They inferred that
processes are far less flexible with respect to changes in ma- the Sb component was hardest to etch. The authors used this
terial composition. wet etching process to fabricate large PCM cells 共400
Lee et al.155 used CVD to deposit GST from metal- ⫻ 400 m2兲 and performed I-V measurements showing suc-
organic precursors and hydrogen at 350 ° C into high aspect- cessful switching of devices from the high- to low-resistance
ratio 共3:1兲 50 nm contact holes. X-ray diffraction 共XRD兲 states.
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247 Burr et al.: Phase change memory technology 247
There have been a number of studies of plasma etching of lowed by a strip process in an oxygen plasma兲 revealed se-
phase change materials such as GST and its doped variants. lective loss of N and metallic Sb, and increased amount of
A variety of gas chemistries has been reported in literature, Ge oxide. Finally, they also showed that the damaged layer
including Cl2 / Ar,180–185 CHF3 / Ar,180 CF4 / Ar,185,186 could be removed selectively to the undamaged N-GST.
HBr/Ar,187 CHF3 / O2,188,189 and CHF3 / Cl2 / Ar.154 Some of
these studies have examined the effects of varying process 3. Chemical-mechanical polishing
parameters such as reactant gas concentration fraction, cham-
ber pressure, coil power, and dc bias on the etch rate and CMP is now a ubiquitous process in CMOS technology,
anisotropy 共i.e., etched sidewall profile兲. especially in the back-end-of-the-line 共BEOL兲 flow. It en-
Yoon et al.180 indicated that the GST removal mechanism ables the formation of inlaid, or “damascene,” structures that
in high-density helicon plasma etching using Cl2 / Ar chem- are used in copper interconnect fabrication.190 Such struc-
istry was due to ion-assisted chemical etching. They reported tures are created by first forming a hole 共or trench兲 in a
GST etching selective to SiO2 and did not notice any signifi- dielectric, then filling the hole, usually with a metal, fol-
cant change in GST composition after etching. In the same lowed by CMP to planarize the metal with the surrounding
work, the authors also studied the CHF3 / Ar chemistry and dielectric. Thus CMP allows patterning of the metal without
needing an explicit metal etching step. There have been a
observed that the GST removal in this case was by physical
number of publications on the CMP of phase change mate-
etching due to ion bombardment. They noticed a small de-
rials such as GST.
crease in the Ge/Te ratio after this etching process. Min et
Liu et al.191 made arrays of damascene PCM cells using
al.184 also performed a systematic study of GST etching in
CMP process. Scanning electron microscopy 共SEM兲 and
Cl2 / Ar using an ICP. Using a model that analyzed etch ki-
EDS were used to verify that the GST was properly filled in
netics, they explained the GST removal mechanism as a
the contact holes and that the material composition of the
combination of spontaneous and ion-assisted chemical etch-
GST was not changed by the CMP process. Slow current
ing. They suggested that TeCl4, not being as volatile as the
sweeps on fabricated cells showed successful switching from
Ge and Sb chlorides, accumulated on the surface and was
the high to low-resistance state.
removed by ion-stimulated desorption. In their etching stud-
Zhong et al.192 used CMP to fabricate damascene-type
ies of GST films using HBr/Ar in an ICP tool, Lee et al.187 PCM cells. An alkaline slurry was used to polish GST de-
pointed to the role of hydrogen in passivating the etched posited into 300 nm wide vias. AFM measurements con-
surface as well as the sidewalls, leading to more anisotropic firmed that a very smooth 共0.8 nm rms roughness兲 surface
etching and lower etch rates at higher HBr concentrations. was obtained as a result of the CMP. A thin TiN layer was
Their XPS analysis showed that as the etch progressed, the placed between the top surface of the GST and the top elec-
surface became Te deficient and Ge and Sb rich implying trode. The programming endurance of such devices was an
that Te reacted most readily with the bromine and was pref- order of magnitude better than devices built without CMP. In
erentially etched. addition, set and reset state resistance fluctuations along the
Attempting to form nanoscale features into GST with cycling sequence were greatly reduced in the CMP-
SiO2 hard mask and e-beam lithography 共HSQ resist兲, Yoon processed devices. The authors attributed this to the smooth
et al.185 reported that using the Cl2 / Ar chemistry to etch the surface and good quality TiN/GST interface leading to lower
GST resulted in undercut and collapse of small GST features and more uniform contact resistance. They also suggested
due to the isotropic component of the etching. By switching that better confinement of the Joule heating and enhanced
to a TiN hard mask process and using a CF4 / Ar chemistry, heat flux in the damascene structure were responsible for
they were able to successfully pattern sub-100-nm features in more uniform temperature distribution across the GST, and
the GST. Joseph et al.154 developed etch processes to pattern thus a more homogeneous material composition distribution
small features in N-doped GST films deposited on and as the cycling progressed.
capped with TiN. After using trimming processes to shrink The effect of adding oxidants such as H2O2 to the GST
the CD of 248 nm photolithography-patterned resist down to CMP slurry was studied by Zhong et al.193 This study
100 nm, ICP RIE in an Ar/ Cl2 / CHF3 gas mixture was used showed that while CMP of GST in a pure acidic silica slurry
to first etch the TiN and then the N-GST. The authors pointed resulted in a rough surface with microscratches, the addition
to the importance of carefully choosing the amount of Cl2 so of 2 wt % H2O2 allowed them to obtain a smooth surface that
as to minimize undercut and obtain anisotropic profiles. was free of damage. XPS analysis on an unpolished GST
In the same work,154 the authors also reported the pres- sample dipped into the oxidant for 10 min showed that the
ence of a uniform 10 nm thick damaged layer on all plasma- surface was oxidized. Although the component elements
exposed surfaces of the N-GST, suggesting that the material were oxidized by different amounts, i.e., Ge⬎ Sb⬎ Te, the
modification was chemically driven and not enhanced by ion CMP process was believed to be able to remove all of these
bombardment. TEM-electron-energy-loss spectroscopy and oxides. The authors suggest that the GST CMP mechanism is
energy dispersive x-ray spectrometry 共EDS兲 analyses were similar to that of metals, i.e., oxidation followed by removal
used to show that the damaged layer had depletion of Sb of this oxide due to friction with the abrasives in the slurry.
and/or Te along with potential oxidation. Depth profile XPS The same group also compared “RIE” cleaning in an Ar
analysis on blanket films subjected to etch 共and etch fol- plasma post-CMP of GST to conventional ultrasonic
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248 Burr et al.: Phase change memory technology 248
cleaning.194 An alkaline silica slurry was used to polish GST There have been multiple reports on the development of
into submicron contact holes. AFM measurements showed confined PCM cell structures.146,155 While the most striking
that low surface roughness 共0.64 nm rms兲 was obtained after advantage of such cells is the reduced reset current, the au-
the CMP and RIE cleaning. Slow I-V sweep measurements thors also point out that these cells are also more resilient to
on fabricated devices also showed a significant reduction in sidewall edge damage during BEOL processes since the vol-
the threshold switching voltage as a result of the RIE clean- ume of material undergoing phase change is farther away
ing method. from the damaged edge regions of the cell.
Lee et al.155 used CMP of GST in their demonstration of In particular, in their “on-axis confined cell” structure,
a scalable confined PCM cell concept. CVD GST deposited Cho et al.146 confirmed that there was no degradation, such
into high aspect-ratio 50 nm diameter contact holes was pla- as an increase in set resistance, as the cell size was reduced.
narized by CMP, thus fully confining the phase change ma- Song et al.143 pointed to the problem of increased set resis-
terial in the contact. SEM images showed that the GST CMP tance in devices due to oxygen penetration during BEOL
was successful with no scratches, excessive dishing, or void processing steps that degraded the BE/GST interface through
formation in the GST. Electrical tests on these devices oxidation. In order to address this issue, they developed en-
showed low reset currents and good cycling endurance. capsulation processes for the GST cell. Operating under the
constraints that the oxygen-blocking encapsulation layers
should be scalable and should not chemically react with GST
4. Process-induced damage films or degrade their electrical properties during deposition,
they investigated a variety of encapsulation schemes. They
A number of cell failures observed in fully integrated
found that a “double-capping” technique worked best—
PCM chips have been attributed to process-related damage.
resulting in reduced set resistance while still being able to
Both the phase change material itself and its interfaces with
achieve low reset currents. Oh et al.43 also used encapsula-
the top and bottom electrodes are susceptible to degradation
tion in their 90 nm diode-accessed high-density PCM
as a result of steps in the integration flow.
demonstration.
Lee et al.195 introduced suitable interface cleaning pro-
While studying set and reset resistance distributions in 4
cesses in order to obtain good contact resistance in the TEC/
Mbyte level PCM cell arrays, Mantegazza et al.197 found two
GST/BEC current path and thus reduce the write current.
They also noticed that edge damage in small GST cells could kinds of anomalous cells that contributed to low-resistance
lead to increased initial cell resistance. Ahn et al.159 used tails in the reset distributions. One of those anomalous cell
nitrogen-doped GST so as to increase the dynamic resistance types showed saturation of reset resistance at lower-than-
and lower the writing current. However, they found that desired values even if higher reset currents were applied.
higher nitrogen doping increased the cell’s contact resistance These cells also had a distinctly different 共higher兲 slope in
and broadened its distribution across cells. They suggested the plot of threshold voltage 共Vt兲 versus cell resistance. The
that this was due to instability between the BEC and GST authors found that these cells could be modeled as having a
caused by the nitrogen doping and exacerbated by interface conducting path in parallel with the amorphous plug. They
defects and the subsequent thermal processing. In addition, pointed to contamination or impurities in the active PCM
they observed that smaller cells exhibited a wider set resis- volume as likely causes. Solving this problem required a
tance distribution. This was attributed to the effects of con- modified GST integration scheme that involved reducing the
taminants and GST etch-related damage. By appropriate in- number of contamination sources, improving cell encapsula-
terface treatment, optimization of the GST etch process, tion, and cleaning the heater/PCM interface.
minimization of process damage, and thermal budget reduc- Modified PCM cell structures sometimes lead to distinct
tion, they were able to obtain sharp set and reset resistance problems with GST integration and related failure modes. A
distributions. case in point is the ring-type bottom electrode cell, intro-
As part of “product-level reliability verification” for 64 duced by Ahn et al.140 in order to reduce the GST/bottom
Mbyte PCM chips, Kim and Ahn196 reported that the activa- electrode contact area as well as its dependence on the pat-
tion energy for loss of data retention 共i.e., due to crystalliza- terned contact diameter. Subsequent researchers143,144
tion of amorphous volume兲 in fully processed PCM cells 共2.1 pointed out that a failure mechanism in these ring bottom
eV兲 was lower than that measured on as-deposited films of electrode cells involved the formation of a recess in the core
the phase change material 共2.46 eV兲. They suggested that the dielectric 共that is surrounded by the ring electrode兲 due to the
lower retention time in the fully processed cells could be wet cleaning solution used in the CMP process. This led to
attributed to higher nucleation probability resulting from pro- increased effective GST/BE contact area and resulted in re-
cessing damage on the GST or defects at the BEC/GST in- duced reset resistance. The authors solved this problem by
terface. In addition to developing an optimized etch chemis- optimizing the CMP process and using a more resilient core
try for patterning the GST/TE stack, Oh et al.43 used a line- dielectric.
type GST layout 共as opposed to an island-type GST layout兲 In summary, addressing yield loss in fully integrated PCM
thereby maximizing the size of the patterned GST region and chips requires that adequate care be taken to minimize
thus reducing the effect of RIE damage on the GST switch- process-related damage to the phase change material and its
ing volume. various interfaces. While the specific details of optimized
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249 Burr et al.: Phase change memory technology 249
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250 Burr et al.: Phase change memory technology 250
regime of interest for retention 共around 85 ° C兲, which led ure criterion directly impacts the calculation of the activation
them to conclude that ppb retention failures should still ex- energy 共EA兲 extracted for failure times. This might explain
ceed 10 years at 103 ° C. Modeling and simulations done on the wide variability in previously reported EA values, ranging
different PCM cell structures also showed that the retention from 1.9 to 3.5 eV. They concluded that reliable extraction of
properties are identical when the effective amorphous layer the activation energy of crystallization can be obtained by
thickness is the same. using a critical threshold resistance that is close to the crys-
The previous papers also assumed that failure times have talline resistance, or by performing all resistance measure-
an Arrhenius temperature dependency and that defect mecha- ments at room temperature.
nisms played no role in tail-bit 共ppb兲 failures. Russo et al.202 Finally, it should be mentioned that while much of the
showed that a pure Arrhenius extrapolation199,201 would be work described here deals with GST, the exact composition
pessimistic in its estimation of retention and concluded that and doping of the GST that have been explored by different
GST-based PCM cells should show data retention exceeding groups are very likely different. This itself could alter the
10 years at 118 ° C 共instead of 10 years at 105 ° C shown value of the measured activation energy. A number of groups
earlier兲. This is largely because the energy barrier for nucle- have also investigated alternate PCM materials and doping
ation is larger at higher temperatures 共as the driving force for as a way to increase the activation energy for crystallization
crystallization reduces兲, causing the increase in nucleation and to increase retention margins. Matsuzaki et al.204 showed
rate with temperature to be less than Arrhenian. that oxygen doping of GST films results in a much higher
Gleixner et al.168 studied large-sized PCM arrays fabri- activation energy due to a smaller grain size—which leads to
cated with 180 and 90 nm technology in order to study new improved retention. Kim and Ahn196 also showed that
defect failure modes and retention loss at the ppb level. They N-doped GST single-cell PCM devices show retention life-
noticed that even at the lowest times used to measure reten- times exceeding 10 years at 85 ° C. They also concluded that
tion 共at elevated temperatures兲, a small fraction of the bits the activation energy is lower for devices compared to blan-
共⬍ppm兲 had already failed, indicating that the time to failure ket films because of process-induced damage and defects at
for the first cell is not accurately predicted by the failure the interface between the bottom electrode and the GST—
curve. It was also shown that these tail bits show similar effects that have to be minimized in order to maximize re-
initial resistances to the nominal bits and similar activation tention. Morikawa et al.205 also explored In–Ge–Te as a
phase change material and have shown that its retention
energy of the time to failure 共2.4 eV兲. Furthermore these tail
properties are significantly better than GST, ranging from 10
bits show a Weibull distribution consistent with a weak-link
years at 122– 156 ° C depending on the indium fraction.
failure mechanism, in which rare combinations of closely set
Other materials explored for improved PCM retention in-
nuclei can lead to rapid retention loss. Although the same
clude doped-GeSb,42 Si-doped Sb2Te3,206 and SixSb1−x.207,208
fraction of bits fail 共to within 10%兲 during each test, it was
However, only very basic materials studies have been carried
different bits that occupy this tail 共and thus fail兲 each time.
out for most of these new materials, and detailed array data
This indicates that manufacturing defects were not respon-
such as the study of tail bits are lacking. Further materials
sible for these tail-bit failures. It was therefore postulated
development will be key for improved retention as the size
that the most likely cause of this failure comes from a sce-
of the amorphous plug shrinks with scaling, as well as for
nario where the nucleation sites are arranged such that when
improved tail-bit retention, MLC capability, and proximity
thermal energy is applied, very little growth is required be- disturb performance.
fore a quick resistance decrease can be observed. Data also
showed that cycling has no impact on retention—if anything
a slight improvement was observed. Gleixner et al.168 also B. Cross-talk
showed that optimization of the process and the write From the discussion in Sec. III A, it is clear that during
scheme could be used to significantly suppress these tail bits, the reset operation the peak temperature within a PCM de-
although the exact nature of this optimization was not dis- vice exceeds the melting point of the phase change material.
cussed in detail. In fact, since the extent of the amorphous plug quenched
Work done by Shih et al.,169 although with slightly worse from the molten state must be larger than the critical dimen-
data retention, concluded that a large fraction of the bits fail sion of the limiting aperture, the material at the edge of this
due to grain growth from the amorphous/crystalline bound- aperture is just over the melting point, and the peak tempera-
ary. While this retention loss mechanism has not been ob- ture in the center of the cell is well over the melting tem-
served before 共presumably due to a reduction in grain- perature. As an example, Ge2Sb2Te5 melts at ⬃630 ° C 共Ref.
growth velocity at lower temperatures兲, these differences 38兲 and other phase change materials have similar melting
could be attributed to differences in nucleation and growth temperatures.209 However, from Sec. IV A, any significant
properties of the materials used in different experiments. exposure of this amorphous plug 共once it has been formed兲
Clearly, reducing the crystal growth component at retention to temperatures exceeding 150 ° C or so will lead to the re-
temperatures would be an important step in improving the crystallization of enough crystalline nuclei within the plug to
retention times. induce data loss.
Finally, Redaelli et al.203 showed that the value of the It is thus not surprising that upon learning these two facts,
threshold resistance that is chosen to define the retention fail- many engineers introduced to PCM immediately ask about
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FIG. 28. 共Color online兲 Set and reset resistances during cycling, illustrating
the differences between failure by stuck set and by stuck reset. Reprinted
with permission from B. Gleixner, NVSMW 2007. © 2007, IEEE. FIG. 29. Cycling endurance as a function of pulse energy, showing that
device endurance drops rapidly with prolonged exposure to high tempera-
tures. Reprinted with permission from S. Lai, Tech. Dig. - Int. Electron
Devices Meet., 2003, 10.1.1. © 2003, IEEE.
could then rapidly drive retention failure. This additional cri-
terion will further suppress the likelihood of such an initial
failure, but it also complicates the incorporation of such
less effective at creating an amorphous plug in the device
early-to-fail retention data together with modeled tempera-
than before. Eventually, the reset step of the cycling fails to
ture distributions 共within the “neighboring” PCM cell兲 for
induce any change in the device resistance, and the device
the accurate prediction of proximity disturb.
becomes “stuck” in the set state.
Typically, for a cell in this stuck-set condition, a larger
C. Endurance
amplitude reset pulse proves sufficient to reset the device and
Cycling endurance has long been one of the strengths of cycling can resume, although with a larger reset power.
PCM, especially in comparison to established Flash tech- However, this continued operation inevitably hastens the on-
nologies, where SILC frequently limits device endurance to set of a stuck-reset failure. Figure 29 shows the strong cor-
104 – 105 program-erase cycles. The demonstration, as early relation between pulse energy and device failure: Every
as 2001, of 1012 set-reset cycles in PCM devices without any order-of-magnitude increase in pulse energy implies three
significant degradation of resistance contrast, as shown in orders-of-magnitude lower endurance.40 Unfortunately, it is
Fig. 23,141 was almost certainly a significant factor in the not clear from Fig. 29 whether it is pulse amplitude or pulse
surge of interest in PCM technology that followed. Of duration that is critical, nor does the plot differentiate be-
course, while it is telling that single devices could be oper- tween stuck-set and stuck-reset failures.
ated reliably for so many cycles, the more critical question is Fortunately, Goux et al.211 carefully studied endurance
what happens to the worst-case device in a large array. Sub- failure due to stuck set in phase change bridge cells. By
sequent large-scale PCM integration experiments have measuring the resistance-versus-current curves at various
tended to show endurance numbers in the range of points during cycling, they clearly demonstrated that stuck-
108 – 1010 cycles 共Refs. 196 and 198兲—still easily exceeding set failure is due to a change in the reset condition 共i.e., the
the endurance of Flash, but coming somewhat short of what pulse amplitude required for reset兲 that is induced by cy-
would be necessary for DRAM replacement without wear cling. They also observed that while pulse amplitude had a
leveling 关Eq. 共1兲兴. fairly minor impact on device endurance, pulse duration had
Two different failure modes have been observed to occur a strong effect. By using pulses ranging from 10 ns to 10 s
after cycling, termed “stuck-reset” and “stuck-set” in length, they were able to show that the time spent melting
failures,196,198 as illustrated by Fig. 28. In a stuck-reset fail- their PCM material 共in their case, Ge-doped SbTe兲 was the
ure, the device resistance suddenly and irretrievably spikes, critical factor. Their endurance data suggest that endurance
3/2
entering a “blown-fuse” state that is much more resistive scales inversely with tm , where tm is the time spent melting
than the reset state. This sometimes occurs after some deg- during each reset pulse. The way to reach a very large num-
radation in resistance contrast 共as in Fig. 28兲, but can also ber of set-reset cycles is thus to minimize the time spent
suddenly occur, with no prior indication that failure is immi- melting during each reset pulse. This data also fit with ob-
nent. These failures are typically attributed to void formation servations that repeated cycling with only set pulses shows
or delamination that catastrophically severs the electrical greatly extended endurance 共⬎1012 cycles兲 over reset-set
path through the device, typically at a material interface such cycling 共1010兲.196 Together these results imply that the
as the heater-to-GST contact in a mushroom cell. gradual cell degradation associated with stuck set is strongly
In contrast, in a stuck-set failure, a gradual degradation of correlated with the melting inherent in each reset operation.
resistance contrast is typically observed, as if the cell were A number of groups have been using techniques such as
being slowly but inexorably altered by the set-reset cycling. EDS, secondary ion mass spectrometry, and energy disper-
The cell seems to change its characteristics so much that the sive x-ray spectrometry to perform elemental analysis on
original reset pulse is, at some later point in time, somehow failed cells.53,212–223 Measurements on mushroom cells built
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253 Burr et al.: Phase change memory technology 253
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256 Burr et al.: Phase change memory technology 256
冉冊
tape. The sophistication of the coding technology employed
t at each layer is often inversely related to the proximity of a
R共t兲 = R0 , 共8兲
t0 memory technology to the computing element. Much of this
depends on the speed with which such coding can be
where R共t兲 denotes the resistance at time t, R0 denotes the
implemented—close to the processor, a few extra nanosec-
initial resistance at time t0, and is a drift coefficient.90
onds spent on decoding may represent a significant 共and un-
Typical values for for thin amorphous GST layers are on
acceptable兲 delay, while far from the processor those same
the order of 0.05–0.1.51 This phenomenon has been ex-
nanoseconds represent a tiny rounding error. Processor
plained in terms of structural relaxation in the amorphous
caches tend to utilize regular or extended binary Hamming
material influencing a Poole or Poole–Frenkel
codes,236 which are arguably among the simplest codes that
conduction,49,90 and in terms of kinetics of electrically active
can be found in a pervasive manner. In contrast, main
defects in the amorphous GST material.91 The drift process is
fairly predictable in the case of thin films of amorphous GST, memory uses symbol-based codes such as Reed–Solomon
which would suggest that a few cells of known state in a codes,237 while disks use extremely sophisticated construc-
block that evolved in time together might serve to identify tions involving error correcting codes, modulation codes, and
the needed shifts in threshold bias. However, short-term drift advanced signal-detection and signal processing technology.
appears to be a random process, which can be expected to Since PCM holds promise both as a storage and as a memory
vary from cell to cell.89,91,210,234 By introducing yet another device, it is reasonable to expect that it will draw coding and
source of unpredictability, this short-term drift reduces the signal processing ideas from all of these technologies.
effective storage capacity of PCM. The phenomenon can be To begin with a relatively simple example, consider a
perceived as a broadening of the resistance distributions over single-bit PCM cell. Here, a zero or a one correspond to a
time. Figure 36 compares the cumulative distributions for cell being set or reset, with the dramatic difference in resis-
four resistance levels measured immediately after program- tance that accompanies these two states. Detection of a zero
ming to the distributions after programmed cells have been or one can be accomplished by a simple “hard decision”
drifting, both at room temperature and then at elevated based on a resistance threshold in between these two resis-
temperature.210 tance states based on read current. In PCM, one of the com-
A number of techniques have been proposed for coping plications is that the measured resistance may change over
with drift. These include changing the write target resistances time 共short-term drift, see Sec. V A兲 or with the instanta-
to take into account the expected broadening of the resis- neous temperature of the cell, requiring a threshold that can
tance distributions due to drift210 and compensation tech- be shifted with time and temperature. However, since the
niques at read time, where pulses are used upon readout to short-term drift is associated with the amorphous phase, if
return the device to its initial as-written resistance 共presum- the set state resistance is sufficiently dominated by the crys-
ably without accidentally reprogramming the cell兲.235 We re- talline resistivity, then its resistance can be considered rela-
mark that these topics are the subject of current active re- tively independent of elapsed time. 共Note that temperature-
search in the PCM research community. dependent thresholds can be produced by circuits designed
around inherent temperature-dependent changes in the sili-
con underlying the PCM devices.兲 Thus for binary storage,
B. Role of coding
simple thresholding may prove adequate. Another solution is
Although little or no published literature yet exists on to have “pilot cells” that are known to be in the reset and/or
coding techniques designed expressly for PCM, the success set states. These pilot cells are programmed and read at the
that these techniques have had in established memory and same time as the data-bearing cells in the same block, and
storage technologies would imply that coding will be exten- thus can convey the information necessary to construct a
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257 Burr et al.: Phase change memory technology 257
suitable threshold for discriminating between a zero and a ability of failure generally decreases as more resources are
one. This is where device-to-device variability in this short- devoted to the write procedure, but in general, will not be
term drift proves to be the real issue. negligible.
Errors in data that have been retrieved can have their ori- Error control coding can be pivotal in the management of
gin in either a failure of the cell to switch to the desired state, these iterative write failures, provided that a good upper es-
an erroneous reading caused by noise, quantization, or resis- timate can be established for how often they are expected to
tance fluctuations, or in the state of a cell switching over happen. One possibility for handling these errors is to em-
time. As discussed in Sec. IV C, the most likely such state- ploy nonbinary codes, that is, codes that detect and correct
change event is the gradual transition from reset to set caused errors in symbols with more than two states. For example, a
by crystallization of the phase change material. Although it is 4 bit/cell PCM may employ BCH codes defined over 4 bit
difficult to place a definite bound on the number of errors symbols. If reliable information on the shape of the output
that these problem sources will cause, it is likely a safe state- distribution of an iterative write procedure is available, soft
ment to say that standard coding and decoding techniques, decoding procedures can be employed to improve the likeli-
such as Reed–Solomon codes based on the Bose, Ray- hood of successful decoding of data.
Chaudhuri, and Hocquenghem 共BCH兲 code family238–240 will These changes in programmed resistance due to short and
be adequate to address these problems for a good number of long-term drifts are further exacerbated in the case of multi-
applications. bit PCM, and constitute the fundamental limitation in storage
Having stated this, it is entirely possible that more sophis- capacity. The effects of both of these phenomena are limited
ticated error control coding techniques may find their way whenever the PCM devices have access to a reliable power
even in single-bit PCM. These techniques would allow a source that allows them to do regular refreshes 共known as
greater number of errors to be corrected for a given number “scrubbings”兲 over time. This is often the case for PCM de-
of redundant 共“check”兲 bits. The benefits of this include ex- vices employed in a memory context. In the case of a device
tending of the lifetime of PCM. In fact, as currently happens intended for storage applications, no such guarantee of re-
in Flash memory, the error rate of PCM devices can be ex- fresh power can be assumed. Thus the problem of recovering
pected to increase gradually during the lifetime of the the stored information is markedly harder. Fortunately, the
memory due to wear out mechanisms whose physics are cur- relatively relaxed bandwidth and latency requirements de-
rently not completely understood. A higher error correction manded by storage applications allow for the possibility of
capability would imply, in this case, a longer lifetime for the more complex processing at a decoder. Such more complex
memory. Other benefits include the possibility of more re- processing can, in general, include signal processing to re-
laxed engineering requirements on a cell’s expected physical cover levels that have drifted 共for short and long-term drifts兲
behavior, which could greatly accelerate the introduction of as well as advanced error control coding techniques that
PCM in the marketplace. Examples of such relevant coding might incorporate soft information from the drift recovery
techniques include enhancing traditional algebraic coding layer to enhance decoding success.
techniques with soft decoding capabilities, as well as using From the perspective of a read operation, after adjust-
powerful coding mechanisms such as low density parity ments for drift have taken place, a multibit PCM cell appears
check codes with iterative decoding methods.241 The addi- to be an analog write medium with some noise around a
tional complexity demanded by these newer techniques may written level, with restrictions on the minimum and maxi-
be well within reach given the significant progress that has mum values we might write on the medium. Many tech-
been achieved both from the algorithmic and logic device niques can be borrowed from communication system theory
technology fronts. which are relevant to this setting. For example, a technique
The development of multibit PCM is a significant engi- that might prove relevant is the notion of trellis coded modu-
neering challenge, in many ways similar to the challenges lation 共TCM兲. At a very high level, TCM is a method for
faced by multibit NAND Flash manufacturers. However, un- obtaining highly reliable multibit cells that exploits the idea
like block-based Flash memories, single PCM bits can be of writing coded levels in the memory at a precision higher
erased and reprogrammed. As discussed previously, due to than that ultimately intended. The specific manner in which
variability in the response of different cells to the same input this coding is designed is one of the cornerstone successes of
signal, as well as the smaller yet still significant variability in communication theory.242
the response of the same cell to repeated applications of the A complementary idea is the concept of adding cells with
same input signal, it appears impractical, at least presently, to redundant content, rather than writing more precise signals,
attain a desired resistance level in a PCM cell by the appli- which is a paradigm that is much more accepted in the
cation of a single write pulse. Instead, write-and-verify tech- memory community as it matches established methods for
niques will be necessary to sharpen the distribution of the designing reliable memories. The correct balance between
outcome of each write procedure. A write-and-verify proce- these two kinds of redundancies in a memory system design
dure is associated with a probability of failure because even will ultimately depend on the design point for the memory,
after exhausting the allowed resources 共in terms of time, it- including expected density, power, bandwidth, latency, etc.
erations, energy, etc.兲, the resistance of a cell may still not be One example of the options available here is “endurance”
within the desired range around the target value. This prob- coding, in which effective PCM device endurance can be
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258 Burr et al.: Phase change memory technology 258
greatly extended by using full reset pulses which melt the typically capable of overlay errors that are five to ten times
PCM material only sparingly,232 although at the cost of re- smaller than the minimum-size feature. Thus overlying con-
duced storage capacity. Once the design guidelines are estab- trol gates can be placed to cover two but not three sublitho-
lished and available technologies for doing iterative pro- graphic wires, even though the control gate cannot possibly
gramming and analog to digital conversion are set forth, it is be made as narrow as the sublithographic wire.
possible to objectively identify the best method for designing The weakness of such a sublithographic cross-bar scheme
the various redundancies that will be necessary for the attain- is that it requires the creation and careful placement of sub-
ment of an extremely reliable and high-density PCM system. lithographic wire arrays of nontrivial complexity. Next-
generation techniques such as imprint lithography may soon
C. Routes to ultrahigh density be capable of delivering small arrays at roughly the same
pitch as cutting-edge lithography,246 but unfortunately
As discussed earlier 共Sec. I C兲, the cost of a semiconduc- pitches that are four times denser than cutting-edge lithogra-
tor technology depends strongly on its device density. Even phy is what would be required. Intriguingly, large portions of
though PCM technology already appears to have a good such sublithographic wire arrays would resemble simple
chance of matching or exceeding Flash technology in terms grating patterns, suggesting the use of techniques such as
of performance and endurance, neither of these will matter if
interferometric lithography. Unfortunately, the addressing
the cost of PCM does not 共eventually兲 match or improve
schemes require that wires at the edges of such arrays termi-
upon Flash. For instance, one possible scenario might find
nate precisely yet nonuniformly along the edge, thus compli-
PCM perpetually more expensive than Flash, either because
cating the task greatly for an interferometric exposure
of cost issues related to large cell size or reliability issues
scheme.244,246
that dampen achievable yield. Along this path, the future of
A more flexible approach is to build layers of PCM
PCM is dim—few customers will be willing to pay more for
memory devices, stacking the memory in 3D above the sili-
the better performance and/or endurance of what is essen-
con wafer. This is not the same as 3D packaging, where
tially a new, unproven, and low-volume technology. How-
devices originally fabricated on separate silicon wafers are
ever, in the alternative scenario, where PCM can pass Flash
connected together using vias that punch through the upper
in terms of cost, then not only would PCM be able to com-
pete in all the markets that Flash now occupies, but it would silicon layers to connect to the underlying circuitry. Instead,
be immediately more suitable for solid-state disk devices and the entire memory is built above a single layer of silicon just
other not-yet-existing storage-class memory applications that as the multiple wiring levels of a conventional semiconduc-
may develop. tor product are built in the “back end” of a CMOS process.
Thus the eventual cost of PCM technology is absolutely a This approach has several constraints, including the need
key. While somewhat dependent on high-yield processing of to tolerate a significant BEOL temperature budget 共an ex-
robust PCM memory devices in high-volume manufacturing, ample might be ⬃400 ° C for ⬎1 h兲 and the need to imple-
a significant component of the cost equation depends on ment an access device for the PCM devices, which can be
implementation of ultrahigh density. In particular, it is al- produced in the metal-and-dielectric layers above the origi-
ready clear that even 1 bit/4F2 will not catch up with NAND nal silicon wafer. Given the difficulty of growing single-
flash since MLC Flash is already two times better than this crystal silicon without a seed layer, this implies that the ac-
and moving toward four times higher densities.5 cess device must be implemented with either a polysilicon or
Thus other techniques must be invoked in order to nonsilicon device. 共Note of course that the ability to easily
achieve the ultrahigh memory densities that PCM will need, grow multiple layers of high-quality silicon would likely en-
both in order to succeed as a successor to Flash and to enable able a straightforward path to multilayer Flash memory.兲
new storage-class memory applications. We have already ex- One example of such a stacked memory is the write-once
tensively discussed one of these, that is, multiple bits per cell antifuse memory technology developed by Matrix semicon-
using MLC techniques in Sec. V A. Two other approaches ductor 共now part of SanDisk兲, which uses a high-
that have been discussed are the implementation of a sub- performance polysilicon diode.245 However, it is difficult to
lithographic cross-bar memory to go beyond the lithographic obtain the high currents and current densities needed for
dimension, F,243,244 and 3D integration of multiple layers of PCM from such diodes. This is the case even after account-
memory, currently implemented commercially for write-once ing for the consideration that the lithographically defined
solid-state memory.245 polysilicon diode can be ten times larger in area than the
A sublithographic cross-bar memory requires a scheme sublithographic PCM device without increasing the 4F2
for connecting the ultrasmall memory devices laid out at footprint.
tight pitch to the “larger” wiring created at the tightest pitch Thus the advent of 3D-in-the-BEOL PCM technology de-
offered by lithography. One scheme that was proposed used a pends on either dramatic improvements in the current-
micro-to-nanoaddressing block, in which current injected carrying capability of polysilicon diodes or on the develop-
into a lithographically defined via was steered into one of ment of a high-performance nonsilicon access device. Such a
several sublithographic wires using either precise control device would need to be BEOL-compatible yet not require
over depletion regions244 or binary gating by overlying con- any temperatures higher than ⬃400 ° C, would need to
trol gates.246 These schemes work because lithography is readily pass the high currents 共50– 150 A兲 needed for
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259 Burr et al.: Phase change memory technology 259
PCM, yet must provide ultralow leakage for all nonselected drift of resistance in the amorphous phase, while PCM reten-
devices. For instance, in a half-selected scheme implemented tion is bedeviled by early failure of the amorphous plugs in a
across a 1000⫻ 1000 device array, at the same instant that a few “unlucky” reset cells. Cycling endurance is affected by
selected device is receiving its reset current, there are ⬃2000 slow yet steady separation of the constituent atoms, which
devices that share either the same word line or bit line with may be dependent on bias polarity, leading to void formation
the selected device. Although these devices are each “seeing” 共stuck reset兲 or to significant shifts of the cell’s operating
half the voltage across the selected device, the total leakage characteristics 共stuck set兲.
through all these devices must remain much lower than the It remains to be seen if PCM researchers and developers
reset current value, implying that the required on-off ratio will be able to successfully navigate these hurdles, allowing
should be significantly in excess of 2000. However, if such the strengths of PCM technology 共its high endurance and
an access device could be developed, since PCM itself has performance relative to Flash兲 to shine through in marketable
been proven to be BEOL compatible, the path to four- to products. Given these strengths, one can surmise that PCM
eight-fold increases in effective areal density would be avail- will either succeed in the long run or will fail completely, but
able. In combination with 2–4 bits of MLC, this would pro- will not be condemned to serving a few niche markets. In-
vide an extremely attractive density 共and thus cost兲 differen- stead, if PCM fails, it will be on a cost basis: either tricky
tial over even 4 bit MLC Flash. processes proved too difficult to implement, delivered unac-
ceptable yields even after many months of effort, or designs
were constrained to large cell sizes and thus uninteresting
VI. CONCLUSIONS
density points. In the cutthroat memory and storage land-
PCM has made great strides over the past decade. Ten or scape, few customers can be expected to be interested in
so years ago, PCM was merely a long-dead technology that paying significantly more for the better endurance and per-
had, before expiring, helped point the way to fast- formance characteristics of PCM. However, if researchers
crystallizing materials and the mass-market success of read- can finesse the issues of resistance drift and deliver high-
write optical storage. At that point, any worries about the current-capable nonsilicon access devices, and if developers
future of Flash technology were safely covered by the prom- can take these advances and implement robust, high-yielding
ise of ferroelectric and magnetic RAM. Since that time, both processes that combine MLC and multiple layers, then the
FeRAM and MRAM have proven to be less scalable than resulting ultrahigh memory densities will put PCM in a
had been hoped,31 although the original MRAM concept has highly advantageous position. It would be well positioned to
since been mostly replaced by the more promising spin- compete directly with Flash, while simultaneously creating
transfer torque 共RAM兲 共Ref. 247兲 and racetrack memory248 new applications ranging from “storage-type” storage-class
concepts. In addition, as is often the case, the large and tal- memory 共high-performance PCM-based SSDs for HDD re-
ented body of engineers working on Flash technology man- placement兲 to “memory-type” storage-class memory 共syn-
aged to hold off its “impending” demise, and successfully chronously accessed fast PCM that could bring down the
scaled their technology to smaller and smaller technology cost and power of DRAM-based systems兲.
nodes.
However, these continuing worries about ultrascaled
Flash devices have not gone away—and the rapid increases ACKNOWLEDGMENTS
in the size of the NAND Flash market, as driven by consumer- There are many people who have helped the authors pre-
oriented devices such as cell phones and MP3 players, now pare for this article. Some authors participated in the PCM
means that significant financial implications are associated device learning performed as part of the IBM/Qimonda/
with such worries. Thus PCM was given another opportunity, Macronix PCRAM Joint Project, involving, in addition to the
which it seized by quickly demonstrating better endurance present authors, R. M. Shelby, C. T. Rettner, S.-H. Chen,
than Flash and near-DRAM switching speeds using those H.-L. Lung, T. Nirschl, T. D. Happ, E. Joseph, A. Schrott, C.
new materials,141 and later CMOS-compatible integration,158 F. Chen, J. B. Philipp, R. Cheek, M.-H. Lee, W. P. Risk, G.
scalability to future technology nodes,42 and the capability M. McClelland, Y. Zhu, B. Yee, M. Lamorey, S. Zaidi, C. H.
for robust MLC operation.60 All this despite needing to per- Ho, P. Flaitz, J. Bruley, R. Dasaka, S. Rossnagel, M. Yang,
form high-temperature melting or recrystallization on every and R. Bergmann. The authors also gratefully acknowledge
writing step. our collaborators D. Milliron, M. Salinga, D. Krebs, B.-S.
That said, there remain significant hurdles standing be- Lee, R. Mendelsberg, and J. Jordan-Sweet, as well as pro-
tween PCM and its success in the NVM market. These high cessing support from the Microelectronic Research Line at
temperatures force the associated transistor or diode used as Yorktown Heights; expert analytical and other support from
an access device to supply a significant amount of current, the Almaden Research Center 共R. King, K. Nguyen, M. Ju-
and lead to PCM cell designs built around aggressively sub- rich, D. Pearson, A. Friz, A. Kellock, V. Deline, T. Topuria, P.
lithographic features. In turn, the need to define such tiny Rice, D. Miller, C. M. Jefferson, J. Cha, Y. Zhang, M. Cald-
features with high yield yet low variability, when coupled well, P. Green, and K. Appavoo兲; physical failure analysis
with the sensitivity of phase change materials to process- 共M. Hudson, L. Garrison, and M. Erickson兲; valuable discus-
related damage, leads to fabrication processes that are diffi- sions with M. Wuttig, C. Narayan, W. Wilcke, R. Freitas, W.
cult to perfect. MLC performance is frustrated by long-term Gallagher, R. Liu, G. Mueller, and T. C. Chen.
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260 Burr et al.: Phase change memory technology 260
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