PIPE Forged Fitting Wrought Fitting Process/Consumable Electrodes PWHT Scope & Inspection Frequency

Mech
Pre Interp
Mat. SEMLESS PIPE WELDED PIPE YS-Mpa Hold. Post Hard.
Material Chem % UTS SAW BC LHE- Heat ass Service Holding MPI/ RT/
Grp. MATERIAL Grade MATERIAL Grade UTS-Mpa Grade UTS ksi Grade GTAW SMAW FCAW Shielding Gas SAW Temp Heat Temp. Visual Hard. Req. Impact
ksi Flux Min Min Max Time DPI UT
SPECIFICATION SPECIFICATION EL-% Min Max

Non Sour NA NA NA
upto 20mmThk. -
C-0.30, NA
Mn-0.29-1.06, E6010 Sour Thk. >20mm 100% 200 HB NA
ASTM-A671 IS1239- P-0.035, S-0.035, YS-240 593°- 649°C
Carbon Steel ER70S-2 (F No- 3) E71T-1C EM12K
ASTMA106 Gr.B upto OD 6" IS3589- Gr.CB 60 Si-0.1, Cr-0.40, UTS-415(60ksi) A105N 70 A234-WPB 60-95 CO2 F7A2 Min
(CS) above 6" OD Cu-0.40, EL-25 (F No - 6) E7018 (F No - 6) (F No - 6) Amine &
Mo-0.15, Ni-0.40, 10°C For All Dia & Thk NA NA NA
(F No 4) 350°C for 1 hr Caustic Min. 1 hr

P1 V-0.08 or 150°C
Thk. ≥
250°C NA 100% 5% 5%
250°C for 2 hrs 650°C Min. for 2 1 hr / Inch
25mm Carbonate NA NA NA
Hrs
80°C
E6010 Non Sour NA NA -46°C
upto 20mmThk. -
YS-240 ER70S-G (F No- 3) EM12K
C-0.03, Mn-0.29-1.06, Sour NA
LTCS ASTMA333 Gr.6 ASTM-A671 Gr.CC 60
P-0.025, S-0.025, Si-0.10
UTS-415(60ksi) A350-LF2 60 A420-WPL6 60-85 ------ ------ F7A5 Thk. >20mm 100% 200 HB -46°C
EL-30-L, 16.5-T (F No - 6) E7018-1 (F No - 6)
593°- 649°C
(F No 4)

60-85/70-9 ER80S-B2 E8018-B2 E81T1-B2M Argon + CO2 EB2-B2

P4 P11 P11 1.25 Cr, 0.5 Mo A182-F11 60/70/75 A234-WP11 F8P0 150°C 250°C A335-P11 704°-746°C 100% 10% 100% 100% 225HB NA
5 (F No - 6) (F No 4) (F No - 6) (80 - 20) (F No - 6)

ER90S-B3 E9018-B3
P5A P22 P22 2.25 Cr, 1 Mo A182-F22 60-75 A234-WP22 60-85 ___ ___ ___ ___ 200°C 300°C A335-P22 704°-760°C 100% 10% 100% 100% 225HB NA
YS-240 (F No - 6) (F No 4)
UTS-415(60ksi)
EL-25 ER80S-B6 E8018-B6 E81T-B6 Argon + CO2 EB6-B6
Low Alloy Steel P5B P5 P5 5 Cr, 0.5 Mo A182-F5 70 A234-WP5 60-95 F8PZ 250°C 350°C 300°C for A335-P5 704°-760°C Min. 2 hrs 100% 10% 100% 100% 241HB NA
ASTMA335 ASTM-A691 (F No - 6) (F No 4) (F No - 6) (60 - 40) (F No - 6) 350°C for 2 hrs 150°C
1 /2 hr

(LAS) 1 hr / Inch
ER80S-B8 E8018-B8
P5B P9 P9 9 Cr, 1 Mo A182-F9 85 A234-WP9 60-85 ___ ___ ___ ___ 250°C 350°C A335-P9 704°-760°C 100% 20% 100% 100% 241HB NA
(F No - 6) (F No 4)

YS-415 ER90S-B9 E9018-B9 EB9-B9 F9PZ/

9 Cr, 1 Mo,
15E P91 P91
0.18-0.25 V
UTS-585(85ksi) A182-F91 85 A234-WP91 85-110 ___ ___ 250°C 350°C A335-P91 760°-780°C 100% 20% 100% 100% 241HB NA
EL-20-L (F No - 6) (F No 4) (F No - 6) F10PZ

ER308 (F E308 (F
P8 TP 304 TP 304 A182-F304 75 A403-WP304 75 No - 6) No - 5) ___ ___ ___ ___ TP 304 100% 10% 100% NA NA NA
YS-205,UTS-515, EL-35-
18-20 Cr, 8-11 Ni
L,25-T
ER308H (F E308H (F
P8 TP 304H TP 304H A182-F304H 75 A403-WP304H 75 No - 6) No - 5) ___ ___ ___ ___ TP 304H 100% 10% 100% NA NA NA

YS-170,UTS-485, EL-35- ER308L (F E308L (F

P8 TP 304L TP 304L 18-20 Cr, 8-13 Ni
L,25-T
A182-F304L 70 A403-WP304L 70 No - 6) No - 5) ___ ___ ___ ___ TP 304L 100% 10% 100% NA NA NA

ER316 (F E316 (F
P8 TP 316 TP 316 A182-F316 75 A403-WP316 75 No - 6) No - 5) ___ ___ ___ ___ TP 316 100% 5% 5% NA NA NA
16-18 Cr, 11-14 Ni, 2-3 YS-205,UTS-515, EL-35-
Stainless Steel Mo L,25-T
ASTMA312 ASTMA358 ER316H (F E316H (F 250°C for 2 hrs 150°C NA 175°C NA NA NA
(SS) P8 TP 316H TP 316H A182-F316H 75 A403-WP316H 75 No - 6) No - 5) ___ ___ ___ ___ TP 316H 100% 5% 5% NA NA NA

16-18 Cr, 10-14 Ni, 2-3 YS-170,UTS-485, EL-35- ER316L (F E316L (F

P8 TP 316L TP 316L
Mo L,25-T
A182-F316L 70 A403-WP316L 70 No - 6) No - 5) ___ ___ ___ ___ TP 316L 100% 5% 5% NA NA NA

ER321 or Argon + CO2 P2000/

17-19 Cr, 9-12 Ni, 0.4-0.7 E347 (F E347T1-1/4 (F ER 347 (F TP 321 or
P8 TP 321 or 321H TP 321 or 321H
Ti
A182-F321 75 A403-WP321 75 ER347 (F
No - 5) No - 6) NO- 6)
120S/
321H 100% 10% 100% NA NA NA
No - 6) (80 - 20) SWAC SA012
YS-205,UTS-515,
EL-35-L,25-T
Argon + CO2 P2000/
17-19 Cr, 9-13 Ni, 0.8-1.0 ER347 (F E347 (F E347T1-1/4 (F ER 347 (F TP 347 or
P8 TP 347 or 347H TP 347 or 347H
Cb
A182-F347 75 A403-WP347 75 No - 6) No - 5) No - 6) NO- 6)
120S/
347H 100% 10% 100% NA NA NA
(80 - 20) SWAC SA012

Monel YS -195 (28 ksi) UTS ERNiCu - 7 (F ENiCu- 7 (F Min

P42 ASTMB165 UNS N04400 ____ UNS N04400 63-67 - Ni , 28-34 - Cu,
-480 (70 Ksi) EL -35
ASTMB564 70 ASTMB366 70 No -42) No -42)
____ ____ ____ ____
10°C
150°C NA NA 100% NA NA NA
(ALLOY 400)

Hastalloy 54- 57 - Ni ,14.5 - 16.5 - YS -283 (41 ksi) UTS ERNiCrMo4 (F ENiCrMo4 (F Min
P43 ASTMB622 UNS 10276 ASTMB619 UNS 10276
Cr , 15 - 17 - Mo , Fe- 4 - 7 -690 (100 Ksi) EL -40
ASTMB564 100 ASTMB366 100 No -43) No -43)
____ ____ ____ ____
10°C
175°C NA NA 100% NA NA NA
(UNS 10276)

Inconal (UNS 72 - Ni, 14-17 - Cr , 6-10 - YS -275 (40 ksi) UTS ERNiCr- 3 (F ENiCrFe- 2 Min
P43 ASTMB167 UNS N 06600 ASTMB517 UNS N 06600
Fe -620 (90 Ksi) EL -25
ASTMB564 80 ASTMB366 80 No -43) (F No -43)
____ ____ ____ ____
10°C
175°C NA NA 100% NA NA NA
N06600)

Cr- 22-23, Ni- 4.5 - 6.5, YS - 450(65 ksi) UTS ER2209 (F E2209 (F Min
P10H ASTMA 790 UNS S32205 ASTMA 928 UNS S32205
Mo- 3 - 3.5, N- 0.14- 0.20 -655 (95 Ksi) EL -25
A182-F 60 95 A815-S32205 95 No -6) No -5)
____ ____ ____ ____
10°C
150°C NA NA 100% NA 290 HB NA

Duplex SS
Cr- 21-23, Ni- 4.5 - 6.5,
YS -450 (65 ksi) UTS ER2209 (F E2209 (F Min
P10H ASTMA 790 UNS S31803 ASTMA 928 UNS S31803 Mo- 2.5 - 3.5, N- 0.08-
-655 (95 Ksi) EL -25
A182-F 51 90 A815-S31803 90 No -6) No -5)
____ ____ ____ ____
10°C
150°C NA NA 100% NA 290 HB NA
0.20

Cr- 24-26, Ni- 6 -

Super Duplex 8, Mo- 3 - 5, YS - 550( 80ksi) UTS ER2594 (F E2594 (F Min
P10H ASTMA790 UNS S32750 ASTMA790 UNS S32750
N- 0.24- 0.32, Cu- -800 (116 Ksi) EL -15
A182-F 53 116 A815-S32750 116 No -6) No -5)
____ ____ ____ ____
10°C
120°C NA NA 100% NA 300 HB NA
SS
0.5

ALLOY 20
(UNS N08800, N - 32 - 38 , Cr -
ASTMB407 UNS N08800 ASTMB464 UNS N08020 YS - 205( 30ksi) UTS ASTMB564 ERNiCrMo3 (F ENiCrMo3 (F Min
P45 ASTMB423 UNS N08825 ASTMB705 UNS N08825
19 - 21, Fe - 35
-520 (75 Ksi) EL -30 ASTMB462
75 - 85 ASTMB366 75 - 85
No -43) No -43) 10°C
150°C NA NA 100% NA NA
N08020, Cu - 3 - 4
N08825)

Baking : as per Manufacturer NOMINAL COMPOSITION LAS: Alloying elements shall not exceed 10.5% Colour Code
Pre Heat/Post Heat : As Per WPS 304 18cr & 8Ni SS: Alloying elements exceeding 10.5% IBR Red
PWHT : ASME B31.3 Section 331.1.3 316 16cr & 12Ni- Mo More than 5% chromiumpurging is applicable(Argon or Nitrogen can be used as purging) LTCS Redoxide
Weld Visual : ASME B31.3 Section 341.3.2 321 18cr & 10Ni-Ti Purging done upto Hot Pass NACE Violet
NDT : ASME B31.3 Section 341.3.4 347 18cr & 10Ni-Cb IBR: Design Pressure 3.0 kg/cm2 & above

Pre Heat Reinforcement Height

To slow down cooling rate of deposited weld metal & HAZ WPS PWHT: upto 6 mm 1.5 mm
as per ASME B31.3 atleast 1" on both sides of joint JOINT DESIGN QW402 Types of thermo couples K, L 6 mmto 13 mm 3 mm
as per RIL procedure 3" or 1.5 times of base metal thickness whichever is greater. BASE METAL QW403 as per RIL K type thermcople used Heat Band Width on each side 13 mmto 25 mm 4 mm
Post Heat FILLER METAL QW404 1.Nickel Chromium+ve yellow wire-non magnetic upto 1" 100 mm > 25 mm 5 mm
To increase the difussion of hydrogen & other gas out of weld metal WELD.POSITION QW405 2.Nickel Aluminium -ve red wire-magnetic 1" to 3" 150 mm as per B 31.3 table 341.3.2
PREHEAT QW406 upto 6" 1 thermocouple at 0° 4" to 6" 200 mm
Electrode Last Digit PWHT QW407 above 6" to 12" 2 thermocouples at 180° > 6" 200 mm
0 Cellulose Sodium, DCEP -Cellulose Electrodes ELECT.CHARCT QW409 above 12" 3 thermocouples at 120°
1 Cellulose Potassium -Cellulose Electrodes WELD. TECH QW410 CS LTCS LAS SS
2 Rutile TitaniumSodiumAC, DCEP & DCEN -Rutile Electrodes ASTMA106 Gr. B Seamless ASTM-A333Gr6 Seamless ASTM-A335 Seamless ASTM-A312 Seamless&Weld
3 Rutile TitaniumPotassiumAC, DCEP & DCEN -Rutile Electrodes IS1239-upto OD 6" Seamless&Weld ASME-A671Gr-CC60 Welded ASTM-A691 Welded ASTMA358 Welded
4 Iron Powder Titanium IS3589-above 6" OD Welded
5 Low Hydrogen Sodium, DCEP -Basic Electrodes ASTM-A671 Gr.CB 60 Welded RT examination with ASME SEC.8 Div.1 Appendix 4. & Procedure as ASME SEC V Article II
6 Low Hydrogen Potassium, AC & DCEP -Basic Electrodes MPT examination with ASME SEC.8 Div.1 Appendix 6. & Procedure as ASME SEC V. Article VII
7 Low Hydrogen, Iron Powder, Iron Oxide -Basic Electrodes DPT examination with ASME SEC.8 Div.1 Appendix 8. & Procedure as ASME SEC V. Article VI
8 Low Hydrogen, Iron Powder -Basic Electrodes UT examination with ASME SEC.8 Div.1 Appendix. 12. & Procedure as ASME SEC V Article IV
ASME IX Hydro test Procedure as ASME SEC V Article X
Article I Welding General Requirements Visual Inspection test Procedure as ASME SEC V Article IX
Article II Welding Procedure Qualification
Article III Welding Performance Qualificatn
Article IV Welding Data
Article V Std. Welding Procedure Specifion