ME361 LAB REPORT

Experiment no: 3
Group no: B03
Name: Deep Drawing
Roll numbers: 200445, 200446, 200454, 200460, 200462, 200466
Date & Day experiment was conducted on: 11/08/2022, Thursday
Date of submission of report: 18/08/2022, Thursday

Objective:

To deep draw a cup, and measure: forming forces, and linear, area, and
volumetric strains.

Answers to questions asked in the report:

1. Calculations:
For diameter=90mm and thickness=0.6mm
∆𝑙 5.195−4.784
Linear strain = 𝑙
= 4.784
= 0. 086
∆𝐴 15.244−22.887
Area strain = 𝐴
= 22.887
=− 0. 334
Volumetric strain:
Initial volume= 𝑡ℎ𝑖𝑐𝑘𝑛𝑒𝑠𝑠 × 𝑎𝑟𝑒𝑎 = 0. 6 × 22. 887 = 13. 732 𝑚𝑚3
Final volume =
𝑛𝑒𝑤 𝑡ℎ𝑖𝑐𝑘𝑛𝑒𝑠𝑠 × 𝑛𝑒𝑤 𝑎𝑟𝑒𝑎 = 0. 59 × 15. 244 = 8. 994 𝑚𝑚3
∆𝑣 8.994−13.732
Volumetric strain = 𝑉
= 13.732
=− 0. 345

𝑅 µ𝐹ℎ (σ𝑦𝑡) . 𝑡
σz=[2𝐾𝑙𝑛( 𝑅𝑑 ) + π𝑅𝑡
]𝑒µθ + 4(𝑟𝑛)
45 0.1*130 π 480*0.6
σz=[2(240)𝑙𝑛( 35.6 ) + π*45*0.6
]𝑒 20 + 4*6.3
= 143.01N/mm2

Theoretical forming force = σz2π𝑟pt

= 143. 01 × 2 × π × 29 × 0. 6 = 15635 N
 Tabulated results

S. no. Dia. Thickness(mm) Forming Forces(N) Grid length (µm) Grid area (µm2) Strains
D=2R
(mm) Initial Final Theoreti- Experim- Initial Deformed Initial Deformed Linear Area Volumetric
cal ental

1. 0.6 0.590 15832 2630 4.784 5.195 22.8867 15.244 0.08591 -0.3339 -0.3450

2. 90 0.8 0.752 16135 3460 4.784 5.011 22.8867 16.370 0.04745 -0.2847 -0.3277

3. 1.0 0.867 14331 6040 4.784 5.084 22.8867 18.097 0.06271 -0.2093 -0.3144

4. 0.6 0.583 17177 2900 4.784 5.107 22.8867 16.294 0.06752 -0.2881 -0.3082

5. 92 0.8 0.745 17930 5930 4.784 4.797 22.8867 16.448 0.00272 -0.2813 -0.3307

6. 1.0 0.844 16576 6710 4.784 5.689 22.8867 21.871 0.18917 -0.0444 -0.1935

7. 0.6 0.585 18493 3100 4.784 5.233 22.8867 17.865 0.09385 -0.2194 -0.2389

8. 94 0.8 0.783 19686 6630 4.784 5.031 22.8867 18.860 0.05163 -0.1759 -0.1935

9. 1.0 0.767 18772 7070 4.784 5.767 22.8867 18.752 0.20548 -0.1807 -0.3716

Blank holding force = 10380N

2. Plots
a. Theoretical force v/s thickness

b. Theoretical force v/s diameter

c. Experimental force v/s thickness

d. Experimental Force vs Diameter