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Construction and Building Materials: I. Feurgard, C. Lors, R. Gagné, D. Damidot
Construction and Building Materials: I. Feurgard, C. Lors, R. Gagné, D. Damidot
h i g h l i g h t s g r a p h i c a l a b s t r a c t
a r t i c l e i n f o a b s t r a c t
Article history: This study aimed at developing a bacteria-based method to repair cracks in concrete (crack
Received 19 February 2020 opening < 1 mm) that would be suitable for full-scale operations and economically viable.
Received in revised form 10 June 2020 CaCO3-producing bacteria were injected into calibrated cracks with bioavailable calcium and nutrients
Accepted 15 June 2020
in a suspension thickened with a combination of Welan gum and AttagelÒ 50. These thickeners have syn-
ergistic effects, enhancing viscosity and shear-thinning behavior. These rheology characteristics made
injection without drainage possible for crack widths ranging from 150 to 800 mm. Bacterial growth
Keywords:
and the associated CaCO3 biomineralization were enhanced in the presence of thickeners.
Bacteria
Cracks
Ó 2020 Elsevier Ltd. All rights reserved.
Concrete
Thixotropy
Thickeners
CaCO3
https://doi.org/10.1016/j.conbuildmat.2020.119993
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 I. Feurgard et al. / Construction and Building Materials 262 (2020) 119993
When used as repair agents, calcite-producing bacteria have to The first measurement program applied an increasing, then
be injected into cracks. Maintaining the bacteria alive and able to decreasing rotational shear to the fluid. The measuring program
produce enough calcium carbonate remains a challenge, as cracks set shear rates at 0,1, 1, 10, 50, 100, 250, 500, 250, 100, 50, 10, 1,
are hostile environments. Moreover, conventional liquid bacterial and 0,1 s1. Each stage lasted 20 s and included 50 measurements
cultures cannot keep bacteria, nutrients, and water inside the of shear stress. The second program, starting immediately after the
cracks. Therefore, a specific growth medium has to be developed. first, was divided in three steps: first, negligible oscillatory shear
The literature has already reported on several bacteria immobiliza- (oscillation; amplitude: 0,001%; angular frequency: 10 s1) for
tion techniques already in use, such as polyurethane foam [10], 100 s, second, high rotational shear at 500 s1 for 60 s; and lastly,
glass beads [11], sand [12,13], silica gel [14–16], and agar gel negligible oscillatory shear (oscillation; amplitude: 0,001%; angu-
[17]. Natural colloidal thickeners, however, seem to have the most lar frequency: 10 s1) for 10 min. The negligible oscillatory shear
potential for designing an injectable medium to repair cracked simulates rest in order to characterize the thixotropic behavior of
concrete. Indeed, these compounds are nonpolluting and inexpen- the suspension.
sive as well as being well suited for bacterial immobilization [18]. The rheological characterization of the LNG medium thickened
Besides, most colloidal thickeners have highly shear-thinning with Welan and Attagel followed a two-step experimental design.
and/or thixotropic behavior [19], which enhances injection effi- A first step was to determine the boundaries of the rheological
ciency. Clays, in particular, can entangle bacteria in biofilm-like characterization with a Hadamard matrix (Table 1).
networks providing protection against protozoa predation, desic- Based on the experimental results, the response of the medium
cation, and washout [20–23]. Used in combination, clays and to changes in thickener concentration was determined according
polysaccharides often show synergistic effects, increasing the sta- to a composite experimental design. This design had two fac-
bility of the suspension and the effect of both thickeners, making tors—Welan and Attagel concentrations—and three variables for
highly shear-thinning and thixotropic suspensions used for various each. As a result, 9 experiments had to be performed (Table 2).
applications [24–29]. Two additional suspensions were characterized to complete the
The aim of this study was to use the synergistic effect of two surface graphs: WA34, containing 0,3% Welan and 4% Attagel,
colloidal thickeners—Welan gum and AttagelÒ 50 palygorskite and WA38, containing 0,3% and 8% Attagel.
clay—to create a thickened medium suitable for injection into con-
crete cracks from 150 to 800 mm in width. This study focuses first 2.3. Study of pseudoplastic behavior
on the rheological characterization of the thickened growth med-
ium using different Welan and Attagel concentrations to determine The pseudoplastic behavior of each suspension was quantified
the most promising composition. Second, the behavior during with the Ostwald-deWaele law for viscoelastic fluids, also referred
injection and subsequent drying of the selected growth medium to as the power law:
was tested on calibrated cracks in mortar samples. Lastly, the bac-
terial activity and the associated amounts of bioprecipitated calcite g ¼ K c_ n1 ð1Þ
were assessed.
where g = viscosity, K = consistency index, c_ = shear rate, and
n = power-law index.
The power-law index is defined by the shear-thinning behavior
2. Materials and methods
of the suspension. It is equal to 1 for Newtonian fluids and
decreases as the shear-thinning behavior increases. The consis-
2.1. Suspension preparation
tency index K defines the overall viscosity and is equal to the vis-
cosity of the fluid at 1 s1. In this study, a custom indicator—the
All assays were performed in a solution containing 75 g.L1 cal-
‘‘viscosity drop factor”—was used to illustrate the power-law
cium L-lactate hydrate (Sigma-Aldrich), 47 g.L1 calcium nitrate
index. This factor is equal to the viscosity at 0,1 s1 divided by
tetrahydrate (Fisher Scientific), 20 g.L1 calcium gluconate
(Sigma-Aldrich), and 3 g.L1 yeast extract (Difco), dissolved in
ultrapure water (referred to below as LNG medium). Table 1
Welan gum (Kelco) and AttagelÒ 50 (BASF) powders were ster- Hadamard matrix for the rheological characterization of the thickened medium.
ilized separately at 120 °C in an autoclave for 15 min. Welan or N Welan (% w:w) Attagel (% w:w)
Attagel suspensions were prepared by dispersing the powder at
1 0,2 4
22 °C in the LNG medium, followed by homogenization with a 2 0,2 8
magnetic stirrer at 1000 rpm for 24 h. To prepare suspensions con- 3 0,4 4
taining both thickeners, each thickener was separately dispersed in 4 0,4 8
the LNG medium at 22 °C at twice the concentration (ensuring bet-
ter dispersion), then mixed together, and homogenized with a
magnetic stirrer at 1000 rpm for 24 h. The concentration of Welan Table 2
and Attagel is expressed as a weight percent of the total weight of Extended experimental design for the rheological characterization of the thickened
the suspension (w:w). suspensions.
N Welan Attagel
Factor value % (w:w) Factor value % (w:w)
2.2. Rheological assays
1 1 0,2 1 5
2 0 0,3 1 6
The suspensions were prepared 24 h before the rheological 3 +1 0,4 1 7
measurements in order to allow the suspensions to rest after 4 1 0,2 0 5
homogenization. Rheological characterizations were carried out 5 0 0,3 0 6
with a rheometer with coaxial cylinders (MCR302, Anton Paar) 6 +1 0,4 0 7
7 1 0,2 +1 5
equipped with a CC27/P6 (grooved) inner cylinder (Anton Paar).
8 0 0,3 +1 6
After being poured into the cylinder, the suspensions were allowed 9 +1 0,4 +1 7
to rest for 30 min with the inner cylinder in lower position.
I. Feurgard et al. / Construction and Building Materials 262 (2020) 119993 3
the viscosity at 500 s1. It represents the loss of viscosity of the Table 3
suspension under shear. Composition of the different media used for bacterial growth.
Name Composition
2.4. Injection assays NBN medium 11,8 g/L calcium nitrate (Sigma-Aldrich)
8 g/L nutrient broth (Difco)
LNG medium 75 g/L calcium lactate (Sigma-Aldrich)
Injection assays were performed on annular cracked mortar 20 g/L calcium gluconate (Sigma-Aldrich)
samples made as described by Ducasse-Lapeyrusse [30] (height: 47 g/L calcium nitrate (Fisher)
50 mm, outer diameter: 150 mm, inner diameter: 55 mm, rein- 3 g/L yeast extract (Difco)
LNGW medium LNG
forced with a 95 mm steel ring). Mortars were cast according to
0,3% Welan (w/w)
ASTM C109M [31] with a water/cement ratio of 0,485 and a 6% Attagel (w/w)
sand/cement ratio of 2,75 with standard pure silica Ottawa sand
and ordinary Canadian Portland cement (GU, Blaine fineness
381 m2.kg1), Curing lasted for 28 days at 23 °C and 100% RH. Crack
Stock bacteria were stored at 85 °C in cryotubes containing
openings between 150 and 500 mm were made by forcing a steel
1 mL of bacteria in NBN medium (Table 3) and 0,5 mL glycerol
expansive core inside the mortar, as described by Gagné and
(30%) at a bacterial concentration of 5.109 to 1.1010 bacteria/mL.
Argouges [1]. Samples were then carbonated for one month at 4%
During the pre-culture, the bacteria were cultivated for 30 h in
CO2, 20 °C, 40% RH, allowing crack self-healing. Crack openings
NBN medium at 30 °C on an orbital shaker (150 rpm). After 30 h,
were measured with a videomicroscope on 24 points evenly dis-
the pre-culture was centrifuged at 4000 rpm for 20 min at 20 °C.
tributed on both sides of the mortar. Crack width was determined
One pellet from 100 mL of pre-culture was used to inoculate each
with air permeability measurements according to the method
100 mL batch of the growth assay.
described by Gagné and Argouges [1]. The samples were dried at
The growth assays were performed in 250 mL Erlenmeyer flasks
ambient temperature for 48 h before the air permeability
containing 100 mL LNG or LNGW medium (Table 3). Each condition
measurements.
was performed in triplicate. The bacteria were cultivated for
For the injection tests, 10 mL of suspension were injected inside
35 days at 20 °C on an orbital shaker (150 rpm). Three milliliters
the cracks at low pressure with a custom injection device (Fig. 1).
of bacterial suspension were periodically sampled in order to mon-
The suspension was slowly injected inside the crack, then the
itor pH (Sensitix 41 probe, WTW), bacterial concentration, and lac-
injection device was removed and the excess levelled off. If the
tate concentration during the assay. After 35 days, the assay was
crack had not been completely filled, the suspension was consid-
stopped and the cultures were centrifuged at 4000 g for 20 min
ered to be too thick. Conversely, the suspension was too fluid if
at 20 °C, rinsed twice with 40 mL ultrapure water, then dried at
drainage was observed after injection. In total, 52 cracks were
40 °C and weighed to determine the concentration of solids. A frac-
tested for injection of thickened suspensions, including 18 with
tion of the dry pellet was used to determine the calcium carbonate
the WA36 suspension to take crack diversity into account. Six
concentration by TGA (Jupiter STA 449 F3, Netzch). To monitor bac-
cracks were selected to test repeated injections of WA36.
terial concentration, the samples were diluted in saline suspension
After injection, the sample was dried at ambient temperature
(c = 9 g.L1), stained with acridine orange (Sigma-Aldrich), and
for 48 h, and then sawn to observe the cross section of the crack
fixed on nuclepore filters (Whatman). The bacterial cells were then
under scanning electron microscopy (SEM) and energy dispersive
counted under an epifluorescence microscope (Leica, France) at
spectroscopy (EDS) analysis. A small part of the inner surface of
490 nm. Lactate concentration was measured by ion chromatogra-
each crack was directly observed, and referred to as the ‘‘raw sur-
phy (ICS-3000, Dionex).
face.” All samples were metallized with carbon thread prior to
observation.
Fig. 1. From left to right – cross-sectional view of the injection device setup on a mortar sample; upper side view; cracked mortar sample after injection of a colored solution.
4 I. Feurgard et al. / Construction and Building Materials 262 (2020) 119993
Table 5
Fitting of suspensions containing Welan gum and Attagel with Ostwald law for viscoelastic fluids.
Fig. 4. Flow curve of suspension WA36 containing 0,3% Welan and 6% Attagel, displayed as shear stress / shear rate as a function of time.
Fig. 6. Film formed inside a 800 mm crack by the thickened suspension (LNGW)
after injection and drying.
Fig. 5. (A) complex viscosity and (B) dynamic modulus of the suspension WA36
containing 0,3% Welan and 6% Attagel under oscillatory shear after 30 s., stirring at
500 s1.
Fig. 8. SEM observations of the inner surface of a crack after injection of thickened suspension. (A) dolomite cube covered with clay needles; (B) clay deposit.
Table 6
Average measured composition of the solid deposit and commercial Attagel
composition [32].
1E+11 9
LNG
8.5
LNGW
1E+10 8
bacteria/mL
pH
7.5
LNG
1E+09 LNGW 7
6.5
1E+08 6
0 10 20 30 0 10 20 30
Time (days) Time (days)
Fig. 10. Evolution of bacterial population (A) and pH (B) in the LNG and LNGW suspensions at 20 °C. Experiment performed in triplicate.
0.5
0.4 4. Conclusion
Table 7
Dry weight and calcium carbonate production after 35 days in the LNG and LNGW suspensions.
CRediT authorship contribution statement [13] S.K. Annamalai, K.D. Arunachalam, K.S.S. Sathyanarayanan, Production and
characterization of Bio Caulk by Bacillus pasteurii and its remediation
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pilot study in a parking garage, Case Stud. Constr. Mater. 2 (2015), https://doi.
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Declaration of Competing Interest [16] N. De Belie, W. De Muynck, Crack repair in concrete using biodeposition,
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The authors declare that they have no known competing finan- [17] C. Qian, L. Ren, B. Xue, T. Cao, Bio-mineralization on cement-based materials
consuming CO2 from atmosphere, Constr. Build. Mater. 106 (2016) 126–132,
cial interests or personal relationships that could have appeared https://doi.org/10.1016/j.conbuildmat.2015.10.105.
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promising tool for treatment of toxic pollutants in industrial wastewater
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