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CMIT-602-COM-00.08-210001 Execution Management Plan - 0
CMIT-602-COM-00.08-210001 Execution Management Plan - 0
08-210001
File Code
Page 1 in total 17
CMIT-602-TDE-00.08-210001
Project Name: EPC FOR ESP POWER CONNECTION PHASE IV PROJECT August 15, 2021
Document Title: Execution Management Plan Rev.0
Table of Contents
1.0 INTRODUCTION .................................................................................................................. 4
2.0 DEFINITIONS & ABBREVIATIONS ..................................................................................... 4
3.0 PROJECT SCOPE OVERVIEW ........................................................................................... 5
4.0 PROJECT MANAGEMENT.................................................................................................. 5
5.0 SCHEDULE MANAGEMENT ............................................................................................... 5
5.1 GENERAL ........................................................................................................................... 5
5.2 CRITICAL PATH NETWORK (CPN) ......................................................................................... 6
5.3 SCHEDULE CONTROL .......................................................................................................... 6
5.4 SCHEDULE REPORTING ....................................................................................................... 6
6.0 ENGINEERING .................................................................................................................... 6
6.1 GENERAL ........................................................................................................................... 6
6.2 ENGINEERING ACTIVITIES .................................................................................................... 7
6.3 DETAIL ENGINEERING.......................................................................................................... 7
6.4 ENGINEERING REVIEW ........................................................................................................ 8
7.0 PROCUREMENT ................................................................................................................. 8
7.1 GENERAL ........................................................................................................................... 8
7.2 PROCUREMENT ORGANIZATION ........................................................................................... 8
7.3 PROCUREMENT PLAN.......................................................................................................... 8
8.0 CONSTRUCTION .............................................................................................................. 11
8.1 GENERAL ......................................................................................................................... 11
8.2 CONSTRUCTION MANAGEMENT.......................................................................................... 12
8.3 PRE-CONSTRUCTION ACTIVITIES ....................................................................................... 12
8.4 SITE MOBILIZATION ........................................................................................................... 13
8.5 SITE SURVEY/SETTING OUT .............................................................................................. 13
8.6 ACCESS TO SITE ............................................................................................................... 13
8.7 UTILITIES ......................................................................................................................... 13
8.8 CONSTRUCTION EQUIPMENT & METHODOLOGY .................................................................. 13
8.9 PERMIT TO WORK (PTW)................................................................................................... 14
8.10 GOOD ORDER .................................................................................................................. 14
8.11 HOUSE KEEPING .............................................................................................................. 14
8.12 OFF-SITE PREFABRICATION ............................................................................................... 14
9.0 PRE-COMMISSIONING & COMMISSIONING ................................................................... 14
9.1 GENERAL ......................................................................................................................... 14
9.2 COMPLETION VERIFICATION............................................................................................... 14
9.3 PRE-COMMISSIONING & COMMISSIONING OVERVIEW .......................................................... 14
9.4 COMMISSIONING PROCEDURE ........................................................................................... 15
Document No: CMIT-602-TDE-00.08-210001 Page 2 of 17
Project Name: EPC FOR ESP POWER CONNECTION PHASE IV PROJECT August 15, 2021
Document Title: Execution Management Plan Rev.0
1.0 Introduction
CNOOC Iraq Limited intends to implement an ESP power supply phase IV project that will construct
33kV transmission lines to well sites to supply power for ESP.
This document describes the execution management plan for the Detailed Engineering,
Procurement, Construction, and Commissioning to be carried out by TDE for ESP Power Connection
Phase IV Project.
This execution management plan sets forth the principle management guidance and execution plan
for performing the work in accordance with the contract requirement in a safe manner and on time
delivery. the objective of this execution plan is to disseminate to all concerned parties the
philosophies, strategies, concept, and plan that are fundamental to the successful project execution.
LV Low Voltage
PO Purchasing Order
TDE will undertake and manage the project in accordance with the organization chart as
enclosed along with the manpower organization plan.
TDE will implement the project from contract award to commissioning and handover until close
all punch list. Duties and responsibilities of key personnel are as per details enclosed along with the
manpower organization plan.
TDE will be entrusted with the responsibility to execute the works, safely, deliver on schedule
meeting the quality requirement of the works and within budget.
Sound and effective method statements and procedures for controls, coordination, reporting of
its in-house interface and interface with CNOOC, consultant, subcontractors, vendors, third parties
and others involved will be developed and implemented.
5.1 General
In view of the scope involved in this project, detailed planning is very important aspects in the
implementation. As such, the project planner and the key management personnel will devote a
significant amount of time to identify all the activities for the engineering, procurement, construction
through the commissioning and performance testing stage and develop a detailed schedule which
would allow close monitoring and supervision.
The schedule will incorporate important activities, as a minimum, the following activities:
Mobilization.
Engineering main deliverables.
Procurement activities.
Major construction activities and milestones.
Regulatory approval and permits.
Pre-commissioning and commissioning and startup activities.
Initial acceptance.
5.2 Critical Path Network (CPN)
In the event of an award, the project management team will develop a CPM schedule using the
Primavera Management (P6) or equivalent software program.
An analysis of the critical and sub-critical activities will be performed to determine the critical path
completion date prior to this analysis. The Project Planner and the management team will prepare a
list of all activities for the project. The Project Planner will then input these activities in a logical
sequence into the program to generate the critical activities.
The master schedule will be further reviewed by the project management team to ensure all activities
and their duration is correctly incorporated.
The master schedule will be adopted as the planned schedule for the project and will be submitted
within three weeks to client for approval. The schedule will be updated periodically and any impact to
the critical path duration will be discussed, and actions will be taken to mitigate any slippage or
delays.
5.3 Schedule control
The project management team will prepare a manpower and equipment resource sequence for all
directs and indirect work force. The resource schedule will indicate the number of personnel for each
craft required to complete a certain activity within the duration as specified based on a productivity
rate for each type of work.
This manpower and equipment resource schedule will be monitored against the progress achieved
for an activity daily by the project planner. If the planned resources, do not meet the desired progress,
the project planner will analysis to determine if additional resources are required or a different work
method must be implemented. This resources management schedule will also be submitted to the
projects department for budget control purpose.
5.4 Schedule reporting
A regular internal meeting will be conducted to discuss the productivity, constraints, and other factors
which are affecting progress in addition to the regular meeting with the PMC and the client. TDE will
prepare PMS and send it to the PMC and the client in advance for review before the meeting.
6.0 Engineering
6.1 General
The project facilities and systems will be designed in accordance with good engineering practices
and design specifications. Conventional and commonly used technology will be adopted and
designs are to maintain simplicity, flexibility, and minimum maintenance, consistent with achieving
adequate levels of safety, reliability, and operability.
The general design of all project facilities and systems will meet the following criteria:
Proven technology.
Safe operation.
Construction service shall supply technical support during whole project construction.
As built and final documentation.
6.4 Engineering Review
All engineering (such as survey report, route design, construction drawing and calculation report etc.)
shall sent to PMC and client for review and get approval, and then can be used for construction.
7.0 Procurement
7.1 General
The procurement execution strategy on this project is heavily driven by the overall project schedule
thus all procurement action plan and methodology shall be geared to meet this requirement.
Having set this as the guiding principle to drive the procurement planning and execution of the
contract, quality and functionality of the equipment shall not be compromised.
It is paramount importance that the procurement equipment schedule is driven by the overall project
schedule and namely the critical path. Using this critical path list of critical equipment/package list
that shall drive the project schedule will be identified to ensure that the design, selection, and
equipment specification are being prioritized for early procurement.
TDE will undertake to access the availability of construction materials and equipment required for the
project in Iraq. TDE will develop a project procurement plan which details all critical issues, approach
targets and strategy to achieve this critical project schedule.
7.2 Procurement Organization
A dedicated procurement team will be set up to be responsible for purchasing all necessary items to
affect the construction of this project. Procurement activities will be managed by the procurement
Manager. The project manager controls all necessary procurement activities in the contractor main
office.
TDE has over the years established and maintains a vast network of vendors and suppliers locally,
and overseas. These sources have been vetted for reliability, performance, and quality, wherever
practical and economically feasible.
TDE will consider the after-sales service when purchase materials from vendors/suppliers to ensure
proper further operation and maintenance even after warranty period.
7.3 Procurement Plan
a) Project Procurement Team Organization and Management
The procurement team will consist of personnel with specialist expertise and practical experience in
the types of procurement which are to be undertaken.
Whenever possible standard proforma designed to suit the requirements of the different categories
of supply will be used by the procurement team as the means of communication and control of the
procurement activities.
All communications, agreements, and contracts between TDE and the suppliers providing materials
for the project will be made in the name of TDE.
All orders placed by TDE for permanent materials and equipment for the project will be made in the
name of TDE and the order will identify CNOOC as the party to whom the goods and services are to
be consigned.
b) Types of Supply & Services
The materials, equipment and services that will be provided to the works will be of many natures and
forms.
Some will form part of the permanent works and be required to satisfy standards specified by
CNOOC. Others will be used to serve the needs of the contractor. These may be consumed in the
work during the execution of the construction activities or be used to form temporary works and be
required to satisfy performance and quality Standards as specified by TDE.
The materials, equipment and services when requisitioned will be categorized and coded to
represent the duties they will be required to satisfy.
c) Requisition Inquiry
It will be the responsibility of procurement team to examine the documents, which form the contract,
and to prepare schedules of the items of equipment and materials and identify the work of
specialized services required for the project. The schedules will be reviewed by the project planner
and the locations, times, and dates of their use in the works will be identified.
Materials, equipment, and services required for the permanent works will be identified and specified
to the procurement team by the project management team, basing on the construction drawings and
specifications approved by CNOOC.
Requisition will then be prepared and will include but not be limited to the following:
Lists of material equipment and/or scope of work.
Specifications to refer to for the execution of the order.
Lists of selected suppliers or fabricators.
Special conditions, if any.
Specifications for engineered materials and services will be reviewed by the QA/QC Personnel prior
to being sent to any vendor.
Suitable vendors selected from the AVL will be requested to submit bids on a competitive basis and
will need to comply with:
Technical specification.
Commercial considerations.
Vendor drawings, manuals, and specifications.
Equipment performance.
Provision of QA/QC program and / or ISO 9000 accreditation.
The procurement team will review vendor’s qualifications and assemble relevant drawings,
specifications, and commercial and delivery terms into requests for quotation.
d) Evaluation
The bids will be compared with respect to:
Technical expertise/present capacity
References
Level of price
Delivery Schedule
e) Inspection & Approvals involved in the Manufacturing
The participation, inspections and approvals of several parties are integral parts of many supply and
manufacturing activities. In preparing the orders the procurement team will be aided by the QA/QC
team to ensure that requirements and duties of this nature are identified and fully described. The
requirement will be incorporated in the order quality plan. The plan will identify the activities, which
must be undertaken to satisfy the QA/QC requirements of the order defining, at a minimum:
The purpose of the activities
The actions necessary
The time and location of the actions
The names and responsibilities of personnel and parties involved
f) Expediting & Process Monitoring
TDE recognizes that the time at which some items of materials and equipment become available for
incorporation in the works and the performance of some organizations undertaking specialist works
off site will be critical to the progress of the project.
During the planning of the works, the procurement and planning team will identify items, which are of
this nature and establish the times, dates and levels of performances that must be provided by their
suppliers.
This information will be recorded as a condition of the order for the works and will be required to be
considered by the supplier to be essential in satisfying the order. Suppliers will be required to identify
activities and times within the progress of their works that can be used to assess the progress of the
work and at which their performance will be evaluated. This information will be the subject of project
progress/performance reports.
The principal procurement team will be staffed with personnel with experience in procurement
expediting in domestic and international construction projects. These personnel, aided by other
specialist personnel from within TDE, will audit the performance and progress of suppliers and will
have the authority necessary to ensure that any action necessary to fully satisfy the procurement
needs of the works are taken. Without exception, each purchase award for this project will be
vigorously expedited. The status of supply for every purchase will be maintained and reported
throughout the project.
g) The Delivery & Receipt of Equipment & Materials
The orders placed for the materials and equipment required for the works will define the forms of
supply, notice required for and times of delivery, means of shipment and/or transportation, unloading
location and nature of packaging (if appropriate) required.
Unless otherwise stated, the supplier will be responsible for all costs and activities up to and prior to
unloading at the point of delivery designated in the order.
Personnel from the procurement team will be available to assist the supplier to discharge their
responsibilities.
Unless otherwise agreed, no material or fabrication of engineered materials purchased will be
accepted for shipment prior to inspection and release. At the designated points of delivery, the
items of supply will be inspected to establish that they satisfy the requirements of the order. The
parties responsible for undertaking this inspection will be defined by the order, quality plan.
In general, a liquidation damage clause will be included, for delay caused by the supplier, as one of
the conditions in the award of contract.
Materials and equipment which are approved will be identified as such and transferred to storage
units and areas maintained for approved materials and equipment. Copies of the inspection report to
verify inspection and approval of each item will be appended to the delivery documentation and
returned to the appropriate procurement team.
If an item is not approved, it will be identified as "non-conforming” and returned to the supplier or set
aside in storage units / areas identified and designated for this purpose. Documentation
accompanying the order will be transferred to the project procurement team who will advise the
supplier of the action needed to be taken to remedy the situation.
h) Material & Equipment for the Permanent Works
It is the intention of the TDE that the receipt and storage of the materials and equipment purchased
by the TDE, which forms the essential permanent works, will be undertaken at a single location for
the project.
i) Material & Equipment for the Contractor Works
Substantial quantities and items of materials and equipment for the construction works will be
delivered directly to the work sites on and along the working boundary. The receipt and approval of
Items of this nature will be the subject of documented control procedure maintaining and
incorporating the principles of inspection and approvals previously described.
j) Material Control
Materials of many different natures and forms will be needed for the Project. TDE will use a system
for the control of the Materials that permits:
Materials to be traced from their source/supplier to their place in the Works.
Materials to be inspected and approved for use before it is incorporated in the works.
All the commercial and technical requirements of the supply to be properly administrated and
audited.
The project QA/QC may require the supplier to:
Trace the history of the material used and provide material certificates, tests record to
demonstrate the materials conform to the specification requirements.
Provide drawings, specifications, programs, and schedules to describe and monitor the works to
be carried out.
Carry out tests to demonstrate the quality of the material and performance of equipment.
Demonstrate that the skills and competence of the workforce will satisfy the requirements of the
work by tests, certificates.
k) Procurement Review
All selected supplier, material, and equipment by TDE shall be reviewed and approved by client and
PMC before taking procurement activities.
8.0 Construction
8.1 General
TDE will be responsible for the overall construction management and supervision of all construction
activities for the work. In general, TDE will be responsible for the quality of the work that the
construction will be executed in accordance with contract, drawings, specifications, codes, and
standards and that the materials and equipment for permanent installation is of high quality and in
according to contract specification.
Per construction step will follow up PMC QA/QC control requirement, TDE will fulfil strictly RFI
regulation during the whole construction process.
9.1 General
Commissioning involves activities required for the system to be operating. Planning for
commissioning involves sequencing of activities, the utilization of manpower resources, equipment,
and consumables. Prior to commissioning there are activities to be done in pre-commissioning.
After the installation of all parts of the project, TDE shall carry out preparatory work for
pre-commissioning, commissioning and hand over the project, performance tests and performance
requirements testing until issuance of certificate of completion.
TDE shall submit the schedules, procedures, and test for approval by CNOOC in a timely manner
and not later than the agreed or specified time in the project specification.
9.2 Completion Verification
This section describes and defines the methods by which “Completion Verification” of construction
works is conducted prior to pre-commissioning.
It is the intention of this section to act as a guide to personnel engaged in these activities, not to
supersede or override any specifications, codes, standards or statutory regulations or contract
documents.
9.3 Pre-Commissioning & Commissioning Overview
Commissioning of project shall not commence until the construction phase is completed and the
minimum specified pre-commissioning requirements have been met, as follows:
Demonstration of special tools and/or equipment.
Furnish, install, and conduct tests where required in the presence of client’s representative.
Clean-up and inspect all systems fabricated and installed by the contractor to provide a complete
operating unit in accordance with all work requirements.
Prepare system test and/or individual line test descriptions complete with identification of test
objectives and a list of equipment and lines to be included in the test for approval by client.
Advice client’s representative in advance of any field tests to be witnessed or inspections
required.
Follow vendor’s recommendations and procedures for installing and checking out equipment
and obtain vendor’s agreement that equipment is satisfactorily installed. The contractor shall notify
client’s representative of planned arrival and departure from the job site of equipment vendor service
men.
Liaison with vendor representatives early enough that they will be available at the time they are
required.
Ensure that all regulatory authority permits are still valid.
“No Smoking” signs have been posted and all the contractor's personnel have been briefed as to
the fact that the whole pipeline is a hazardous location.
All fire extinguishers, blankets and other safety devices are charged and in place.
To complete and clear all major punch list items that affect the safety.
A systematic series of tests and inspections shall be carried out and recorded on. The tests and
inspection activities are separated for different disciplines, whereby each individual test and
inspection could be carried out separately.
TDE will develop checklists for completion verification checks. Based on these checklists, TDE
together with CNOOC will jointly develop punch list items.
TDE shall make all other necessary verifications that bring works to the point of being ready for
commissioning.
9.4 Commissioning Procedure
TDE will execute the commissioning in a safe manner in strict compliance with client’s safety rules
and regulations and in accordance with accepted engineering practice.
Before actual commissioning starts, TDE will formally inform CNOOC and obtain approval on the
date and location of the commissioning that will take place.
9.5 Documentation
TDE will undertake the following activities and prepare the following documents and procedures prior
to commencement of any pre-commissioning activities:
Preparation of pre-commissioning plans, procedures, and documentation for all the works at the
detail design stage and got approval from the client.
Co-ordinate activities of the suppliers and vendors participating in the work and obtain
necessary documentation.
Maintain all the documentation and records.