Eaton Industries (Netherlands) B.V.

Europalaan 202, 7559 SC Hengelo

Postbus / P.O. Box 23, 7550 AA Hengelo
The Netherlands
tel.: +31 (0)74 246 9111
fax: +31 (0)74 246 4444

Consultant Specification
Eaton Connected

Datacenter application
Combined Power Distribution and UPS for
back-up power solution
 Contents
Contents...................................................................................................................................................... 2
1 Scope................................................................................................................................................... 2
2 Introduction..................................................................................................................................... 2
3 Applicable IEC standards............................................................................................................ 2
4 Eaton Connected System Description (System Functional Description)................3
4.1 UPS Functional Description.............................................................................................. 3
4.2 LV Power Distribution System......................................................................................... 3
5 Cable Entry and Connections.................................................................................................... 4
6 Busbar and earthing system...................................................................................................... 4
7 Supply system and short-circuit level................................................................................... 5
8 General construction.................................................................................................................... 5
9 Environmental Conditions......................................................................................................... 5
10 Painting.......................................................................................................................................... 5
11 Inspection and testing............................................................................................................. 5
12 Off-loading and site storage.................................................................................................. 6
13 Site Assembly and Commissioning..................................................................................... 6
14 Specification Sheet.................................................................................................................... 7

1 Scope

 This specification provides a technical description for offering of an pre-designed,

tested and IEC 61439 certified solutions for integrated Back-up Power, Power
Distribution and Maintenance Bypass solution known as Eaton Connected. The
specification is intended for use by electrical consultants who design systems for back-up
power applications.
 The integrated solution shall be intended for providing back-up power to critical loads
significantly reducing system downtime for critical applications in order to maintain
processes in oil and gas, data-center, infrastructure and hospitals.
 The offered solution shall be an alternative to loose UPS and separate LV distribution
switchgear as traditionally provided for back-up power applications reducing design
complexity, saving on footprint and a more cost-effective design.

2 Introduction
 The offered system should be tested and verified as a total solution including inter-
connections witnessed by independent third party [DEKRA] in addition to the
product specific testing of the LV Switchgear standard IEC-61439-2 and the UPS
standard IEC 62040.
 The system shall be offered as a close-coupled UPS+LV Switchgear system. The
selectivity of the breakers is pre-determined and interconnections between the UPS
 and the LV Switchgear are tested. The solution is flexible to incorporate easy
extension with the upstream incoming breaker, outgoing UPS backed up feeders and
non-UPS backed feeders.

 The system (Eaton Connected) is available up to power rating of 900 KVA. The system
shall be designed for nominal service voltage of 400-415V, 50-60 Hz and maximum rated
short circuit rms current of upto 100 kA.

3 Applicable IEC standards

 IEC 62040-1 – Uninterruptible power systems (UPS) – Part 1: General and safety
requirements for UPS.

 IEC 62040-2 – Uninterruptible power systems (UPS) – Part 2: EMC requirements

 IEC 62040-3 - Uninterruptible power systems (UPS) – Part 3: Method of specifying the
performance and test requirements.
 IEC 61439-1: Low-voltage switchgear and controlgear assemblies - Part 1: General
Rules
 IEC 61439-2: Low-voltage switchgear and controlgear assemblies - Part 2: Power
switchgear and controlgear assemblies
 IEC 60529: Degrees of Protection provided by enclosures (IP Code)
 IEC 60947-1 - Low Voltage Switchgear and Control gear – Part 1: General rules
 IEC 60947-2 - Low Voltage Switchgear and Control gear – Part 2: Circuit Breakers
 IEC 60947-3 - Low Voltage Switchgear and Control gear – Part 3: Switches,
disconnectors, fuse-combination units

4 Eaton Connected System Description (System Functional Description)

4.1 UPS Functional Description

The UPS shall consist of the following main components:

 UPS frame containing Rectifier(s), Inverter(s), Battery Charger(s), Static Bypass

Switch, and associated Control and Monitor Panel. The UPS construction shall be
modular. The internal modules shall operate in a peer-to-peer manner to provide
automatic load sharing, synchronization, and selective tripping capabilities.
“Master-slave” configurations are not acceptable.
 Battery string(s), either internal or in external cabinets.
The UPS shall operate as an on-line, fully automatic system in the following modes:

 Normal: Utilising AC power, the critical load shall be continuously supplied by the
Inverter. The Inverter shall power the load while regulating both voltage and
frequency. The rectifier shall derive power from the AC source and shall supply DC
power to the Inverter. Simultaneously, the battery charger shall charge the battery.
 Battery: Upon failure of the available AC power, the critical load shall continue to be
supplied by the Inverter, which shall obtain power from the batteries without any
operator intervention. There shall be no interruption to the critical load upon failure
or restoration of the commercial AC source.
 Recharge: Upon restoration of the AC source, the charger shall recharge the
batteries and simultaneously the rectifier shall provide power to the inverter. This
shall be an automatic function and shall cause no interruption to the critical load.
  Static Bypass: If the UPS must be taken out of the Normal mode, the static bypass
switch shall transfer the critical load to the AC power through the static bypass
switch. Return from Bypass mode to Normal mode of operation shall be automatic
or manual. The static bypass shall always be rated according to the UPS frame
maximum capacity.
 Energy Saving Mode: The UPS shall continuously monitor the voltage and
frequency of the bypass source. When the source parameters are within acceptable
limits, the UPS will utilise a minimal/optimal combination of its internal subsystems
to ensure acceptable power is always delivered to the critical load, at a system
efficiency of 99%.

4.2 LV Power Distribution System

The integrated system shall be equipped with the corresponding LV power distribution
system type Eaton make Power Xpert CX;

 The system shall be equipped with a manual Maintenance bypass switch that shall
enable safe access to UPS assemblies whilst the load is supplied by AC power
through the Maintenance bypass switch.
 The distribution system shall consist of the functional units; Rectifier Input Breaker
(RIB), Bypass Input Breaker (BIB), Maintenance Bypass Switch (MBS),
Maintenance Isolation Switch (MIS) and optional battery breaker.
 The functional units shall be mounted in metal compartmentalised LV Switchgear.
The RIB, BIB, and MBS shall perform dual functionality as a switch-disconnector
and circuit breaker with overcurrent protection. MIS shall be a switch-disconnector
with the capability to interrupt the nominal output current of the UPS. The RIB, BIB,
MIS and MBS shall be MCCBs in either fixed type or plug-in type execution.
 The plug-in and easy to access mounting of the MCCBs/Switch Disconnector shall
enable easy access of the functional unit for maintenance and service. The MCCBs
shall be rated according to IEC-60947-2 category B.
 It shall be possible to extend the LV distribution system to incorporate the
UPS backed and non-UPS backed up distribution feeders, incoming circuit
breaker by addition of LV distribution switchgear.
 The MCCBs shall be ready equipped with electronic trip units capable of
achieving selectivity and tripping coordination with the UPS, and incoming
and outgoing circuit breaker feeding the connected load.
 The overload and short circuit inverter characteristic curves are coordinated
with the RIB, BIB and MBS MCCBs such that the inverter trip time is less than
the MCCBs trip time. The remote operation and monitoring of MCCBs is
possible.

5 Cable Entry and Connections

 The integrated system has an electrical and mechanical tested design for cable or
busbar connection between the MCCBs in the MBS panel and the UPS equipment.
 The system shall be equipped with the cable compartment suitable for housing the
incoming and outgoing cables. The system shall have an optional choice for of
busbar extension to the LV distribution switchgear incorporating the outgoing
distribution feeders.
 The system shall be suitable for housing top or bottom cable entry. (by choice)
 Unless otherwise specified, the purchaser shall provide the necessary cable glands, clamps
and lugs. Cable way doors shall be equipped with a three-point locking system.
6 Busbar and earthing system
 The LV Distribution Switchgear has horizontal busbars located on the rear side of the
switchgear. The conductors shall be in the rear section (Conductor compartment) of the
cubicle located at the top and bottom location in the panel.
 The vertical conductor system is located behind the functional area and is the connection
link between the busbars and the functional modules. The connection between the MCCB
functional units shall be possible through these vertical droppers.
 The system has provisions for protective earth bar (PE) and neutral bar (N) mounted
running through the whole section of the switchgear.

7 Supply system and short-circuit level

 The system shall be rated for nominal voltage of 400V-415V, and rated insulation
voltage of 690V transient overvoltage category III, rated impulse withstand voltage 8 kV.
The system shall have a rated frequency of 50Hz.
 The system shall be capable of carrying the continuous rated current during the normal
operating sequence and KVA rating of the UPS. The busbars and the droppers of the
corresponding LV distribution Switchgear shall be rated to carry this continuous rated
current as per the required KVA rating of the UPS installation as follows;
 Nominal - 100% load without charging
 Maximum – 100% load with maximum charging (Rectifier current limit)
 Inverter AC output current – At 100% AC output load.
 The system shall be able to withstand up to 100 kA rms value of the prospective short
circuit current depending on the rating of the UPS system.

8 General construction
 The system shall be free standing, sheet metal structure mounted on a level floor. The
enclosure shall be designed for computer room installations. The front door of the UPS shall
possess a lock for unauthorised entry.
 The LV distribution switchgear outer sidewalls, back plate and all front covers are epoxy
coated. Corrosion resistant zinc coated sheet steel plates are used for the rear and inner
walls and for compartment separation.
 The system height shall not be more than 2030mm.
 All serviceable subassemblies shall be modular and capable of being replaced from the
front of the UPS (front access only required). Side or rear access for installation, service,
The system shall have front access.
 Repair or maintenance of the UPS system shall not be required
 The UPS shall possess the degree of protection as IP20. The degree of protection for the
switchgear shall be IP31 and IPXXB with open doors.

9 Environmental Conditions
 The indoor climate in the switch room must comply in accordance with IEC 61439-1 par.
7.1.1 described in section 14-Specification sheet.

10 Painting
The standard painting method is as follows;
 pre-treatment (degreased, phosphate coating, made passive)
  powder coating (thermosetting powder with epoxy resin as base, applied electrostatically
in average layer thickness of 60 – 70 micrometers)
 The system is offered in RAL-9005 colour with the option of having LV Distribution
Switchgear in RAL 7035 colour.

11 Inspection and testing

Before putting the switchboard into service routine tests shall be carried out in accordance with
IEC 61439 and local regulations. As a minimum routine tests will include:
 Full inspection of the assembly, wiring and electrical
 operation tests (if necessary).
 A dielectric test.
 Checking of protective measures and electrical
 continuity of the protective circuit.
 The following procedures and tests shall be performed by Field Service personnel during
the UPS startup:
I. Visual Inspection:
 Visually inspect all equipment for signs of damage or foreign materials.
 Observe the type of ventilation, the cleanliness of the room, the use of proper
signs, and any other safety related factors.
II. Mechanical Inspection:
 Check all the power connections for tightness.
 Check all the control wiring terminations and plugs for tightness or proper seating.
III. Electrical Pre-check:
 Check the DC bus for a possible short circuit.
 Check input and Bypass power for proper voltages and phase rotation.
 Check all lamp test functions.
IV. Initial UPS Startup:
 Verify that all the alarms are in a “go” condition.
 Energize the UPS and verify the proper DC, walkup, and AC phase on.
 Check the DC link holding voltage, AC output voltages, and output waveforms.
 Check the final DC link voltage and Inverter AC output. Adjust if required.
 Check for the proper synchronization.
 Check for the voltage difference between the Inverter output and the Bypass
source.
 Operational Training: Before leaving the site, the field service engineer shall familiarize
responsible personnel with the operation of the UPS. The UPS equipment shall be available
for demonstration of the modes of operation.

12 Off-loading and site storage

 The equipment shall not be dispatched from the manufacturer's work until a date and time
of arrival at the site is agreed with the purchaser. This is to ensure that proper
arrangements are made for receipt and off-loading.
 The manufacturer shall indicate in his quotation whether facilities for off-loading should be
arranged by purchaser.
 The manufacturer shall indicate in his quotation the minimum conditions for temporary
storage at site.

13 Site Assembly and Commissioning

 The system shall be shipped and assembled on site. All interconnections are factory
prepared to enable easy mounting at site as per the included product manual. The
purchaser will specify whether site commissioning is required from the manufacturer. The
system shall be suitable to mount on a skid or a frame.
14 Specification Sheet
UPS+CX CONNECT LV DISTRIBUTION SWITCHGEAR SELECTION SHEET

[Default spec] [Optional spec]

STANDARDS AND REGULATIONS:

- IEC 61439-1, IEC 61439-2, IEC 62040-1, IEC 62040-2, IEC 62040-3

INSTALLATION ENVIRONMENT:

- Location: Indoor
- Altitude: <= 2000 m
- Ambient temperature (24 hr maximum): 40 °C,
- Humidity : 50 % at 40 °C (non-condensing), 90% at 20°C (non-condensing)
- Pollution degree: 3
- Altitude: Upto 2000m above sea level
- Degree of protection: [IP31]

SUPPLY DETAILS:

- Earthing system: [TNS],

- External connection : L1, L2, L3, N, PE
- Rated Voltage (Un): [400 V], [415 V]
- Rated frequency (fn): [50 Hz] [60 Hz]

MAIN BUSBAR SYSTEM:

- Position: Rear
- Type of busbar: [Copper]
- Busbar Cross-Section [ (In): [1x10x40 per phase] [2x10x40 per phase]
- Rated short time withstand current (Icc): [50 kA / 1s], [100kA / 1s]
- Number of bars: L1, L2, L3, N, PE
- Neutral rating: N = 100 %
- PE – 50%

EATON CONNECTED OPTIONS – upto 300 kVA

- UPS rating – [200 KVA] [300 KVA]

- UPS type – [93PM 200] [9395P 300]
- UPS efficiency– upto 97%, with double conversion mode and 99% with ESS mode
- Rated short circuit withstand current (Icc) - [50 kA], [100 kA]
- MCCB mounting – [Fixed], [Plug-in Adapter]
- Incoming connections – [Top Equipment], [Top cable way], [Bottom cable way]
- Outgoing connections – [Top cables], [Structure Main busbar], [Bottom cables]
- Cable Dimensions – [3x1Cx95 sq.mm]
- Switchgear options – [Rectifier Input Breaker], [Maintenance Bypass Switch], [Main Isolation
Switch], [Bypass Input Breaker], [Battery breaker], [Dummy Load Switch]
- Dimensions –
- Eaton Connected 200KVA - W=1760mm x H=2030mm x Max. D=914mm, Weight – 960kg
- Eaton Connected 300KVA - W=2342mm x H=2030mm x Max. D=876mm, Weight – 1200kg
- Total Heat Dissipation including UPS for 200 KVA – Approx 7.575 KW at full load.
- Total Heat Dissipation including UPS for 300 KVA – Approx 12.866 KW at full load.
EATON CONNECTED OPTIONS – 400 KVA to 900 KVA

- UPS rating – [400 KVA] [600 KVA] [900KVA]

- UPS type – [93PM 400] [9395P 600] [9395P 900]
- Rated short circuit withstand current (Icc) - [65 kA]
- MCCB mounting – [Fixed]
- Incoming cables – [Top Equipment], [Top cable way], [Bottom cable way]
- Outgoing cables – [Top cables], [Structure Main busbar], [Bottom cables]
- Switchgear options – [Rectifier Input Breaker], [Maintenance Bypass Switch], [Main Isolation
Switch], [Bypass Input Breaker]
- Cable Dimension - [3x1Cx185 sq.mm]
- Dimensions –
- Eaton Connected 400KVA - W=3418mm x H=2030mm x Max. D=875mm, Approx. Weight –
2000kg
- Eaton Connected 600KVA - W=3680mm x H=2030mm x Max. D=875mm, Approx. Weight –
2330kg
- Eaton Connected 300KVA - W=5389mm x H=2030mm x Max. D=920mm, Approx. Weight –
3420kg
- Total Heat Dissipation including UPS for 400 KVA – Approx 15.552 KW at full load.
- Total Heat Dissipation including UPS for 600 KVA – Approx 26.152 KW at full load.
- Total Heat Dissipation including UPS for 900 KVA – Approx 39.439 KW at full load.