NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI.

IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

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Ex: 2495-000-JSD-1600-02

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Revision number
2495

E-STYRENICS
Project N°

REVISION SHEET
Unit

Page
000

number
Enppi Reference: 3688

A
JSD 1600

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE

Document Code

B
52
Serial N°

ESTYRENICS Reference: ES-PRO-02

Revision number
B
Rev.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

Page

2/28
 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 3/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

SUMMARY

1.  SCOPE 5 
2.  REFERENCE STANDARDS, CODES AND DOCUMENTS 5 
2.1.  Codes and Standards 5 
2.2.  Additional Design Specifications 5 
2.3.  Definitions 6 
3.  DESIGN DATA 7 
3.1.  Environment Conditions 7 
3.1.1.  Temperature 7 
3.1.2.  Relative humidity 7 
3.1.3.  Air barometric pressure 7 
3.1.4.  Wind 7 
3.1.5.  Rainfall and snowfall 7 
3.1.6.  Earthquake 7 
3.2.  Frequency 7 
3.3.  Voltage levels 7 
3.4.  Neutral status 8 
3.5.  Electrical Equipment in Hazardous Area 9 
3.5.1.  Hazardous area classification 9 
3.5.2.  Equipment and material selection 9 
3.5.3.  Wiring methods in hazardous area 10 
3.5.4.  Certification of Electrical Apparatus for Hazardous Area 10 
4.  ELECTRICAL APPARATUS CHARACTERISTICS 11 
4.1.  Ingress Protection (IP) 11 
4.2.  Motors 11 
4.2.1.  General 11 
4.2.2.  Driving Machine Size 12 
4.3.  Switch racks 12 
4.3.1.  Construction Characteristics 12 
4.3.2.  Electrical characteristics 16 
4.4.  Electrical Local Panels 20 
4.4.1.  General 20 
4.4.2.  Enclosure 20 
4.4.3.  Cabling and wiring 21 
4.4.4.  Terminals 21 
4.4.5.  Earthing 21 
4.5.  Local Motor Control Stations 21 
5.  CABLE ROUTING 22 
5.1.  Cables 22 
5.2.  Voltage drops 22 
5.2.1.  System Voltage Drops 22 

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 4/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

5.3.  Cabling system 23 

6.  EARTHING 24 
6.1.  Earthing System 24 
6.2.  Main Equipotential Bonding 24 
7.  LABELLING 25 
8.  LIGHTING AND WELDING/CONVENIENCE OUTLET 25 
8.1.  Principle of Design 25 
8.1.1.  Power supply 25 
8.2.  Lighting Distribution 25 
8.2.1.  Safety lighting 26 
8.2.2.  Convenience outlets 26 
8.2.3.  Gauge glass lighting 26 
8.2.4.  Aircraft warning lights 26 
8.3.  Illumination Levels 26 
8.3.1.  Illumination levels are indicated in LUX (1 LUX= 0.1 foot candles) 26 
8.4.  Principle of Installation 27 
9.  ELECTRICAL HEAT TRACING 28 
10.  CATHODIC PROTECTION SYSTEM 28 

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 5/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

1. SCOPE

This specification establishes the minimum requirements, codes and standards to be

followed by the EPC contractor for the design and procurement of Electrical Systems of
Packaged Equipment, including LV and MV electric motors, of new units . Any
modifications, additions and/or qualifications, for specific job requirements, will be
described in the EPC Project Job Specification for Design involved for 300,000 MTA
EB/SM PLANT.

During FEED stage, the use of this specification will be limited to the contractual
framework and scope of work of Feed

In case of discrepancies between the present specification and the other project
JSS’s and JSD’s, the present specification requirements shall prevail and have to be
applied.

2. REFERENCE STANDARDS, CODES AND DOCUMENTS

2.1. Codes and Standards

Unless otherwise specified, design and engineering shall conform, as a minimum, to the
applicable requirements of the latest edition of the following coded and standards, in
order of precedence:
 International Electrotechnical Commission (IEC) publication.
 CENELEC Standards.
 API RP 505
The following standard shall be applied if there is not cover by IEC standards:
 NFPA 70 (National Electrical Code)
 NFPA 111 (Stored Electrical Energy Emergency and standby power Systems)
 NFPA 850 (Recommended Practice for Fire protection for Electric Generating
Plant and High Voltage Direct Current Converter Stations)

2.2. Additional Design Specifications

This general design rules are complemented by the following additional design and
supply specification:

2495-000-JSS-1684-51 General Supply rules for Cathodic Protection System.

2495-000-JSS-1691-51 General supply rules for LV induction motors

2495-000-JSS-1692-51 General supply rules for MV induction motors

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 6/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

2495-000-JSS-1693-51 General supply rules for LV Variable Frequency Drive

systems

2495-0000-JSS-1694-51 General supply rules for MV Variable Frequency Drive

systems

The electrical system shall be installed according to the following set of typical installation
details:

2495-000-STC-1691-501 Electrical grounding and lightning system typical installation

stds

2495-000-STC-1692-501 Electrical Power system typical installation stds

2495-000-STC-1693-501 Electrical Lighting system typical installation stds

2495-000-STC-1695-501 Cathodic protection system typical installation stds

2.3. Definitions

 Package Unit Electrical Apparatus assemblies having in general (except for

the motors) the necessary power supply made available as
only one feeder up to an agreed interface point at an edge of
unit itself (i.e. heat tracing, cathodic protection, dosing
systems, oil mist systems.) The same principle will apply to
the control cabling intended for remote indication, interlock,
intertrip, etc, for which a single interface point, generally a
junction box, will be accommodated at an edge of the same
package unit.
 Low Voltage Motor Driver of the mechanical device provided within the packaged
unit or within a standalone equipment. The LV motor
(including MOV) is supplied by a rated voltage not exceeding
1000 VAC or 1200 VDC. In general the motor control units
(MCC), when foreseen in the supply, is installed in the owner
substations. In special cases outdoor switchrack motor-
starters, suitable for the specific hazardous area classification
can be used.
 High Voltage Motor Driver of the mechanical device provided within the packaged
unit or within a standalone equipment. The HV motor is
supplied by a rated voltage exceeding 1000 VAC or 1200
VDC. In general the motor control units (MCC), when foreseen
in the supply, is installed in the owner substations.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 7/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

3. DESIGN DATA

3.1. Environment Conditions

The design of the electrical system shall comply with the following environment
conditions:

3.1.1. Temperature
 Maximum design temperature for outdoor installation : +45°C
 Maximum design temperature for indoor installation : +40°C
 Minimum design temperature for outdoor installation : -1°C

3.1.2. Relative humidity

 Average minimum value (winter) 65 %
 Average maximum value (summer) 100 %
 Normal relative humidity 80 %

3.1.3. Air barometric pressure

 Absolute: 1.03kg/cm² at 2.7m
above sea level

3.1.4. Wind
 Basic wind pressure: 160 kN/m2

3.1.5. Rainfall and snowfall

 Maximum rainfall recorder in 24 hours: 75 mm

3.1.6. Earthquake
 Seismicity grade Zone 2A
The electrical system shall be suitable for typical tropical atmosphere of chemical plant or
refinery (dusty, marine and corrosive).

Note: for more details refer to project process design basis.

3.2. Frequency

If not otherwise specified, the frequency shall be 50 Hz.

3.3. Voltage levels

If not otherwise specified, the following voltage levels shall be selected for the electrical
system at rated frequency of 50 Hz. Equipment shall be anyway suitable for continuous

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 8/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

operation with voltages variations ranging within ± 10% of rated values and frequency
variations ranging within ± 5% of rated values and Combined frequency and voltage
variations shall be in accordance with IEC 60034-1

(a) MV distribution system : 10.5 kV

(b) Motors below 0,37 KW : 230 V, 1 phase, 3 wires

(c) Motors sized 0,37 KW to 160 kW : 400 V, 3 phase , 3 or 4 wires

(d) Motors rated above 160kw : 6.6 kV, 3 phase, 3 wires

(e) Process heater / package units : 400 V, 3 phase, 3 or 4 wires

(f) Space Heaters : 230 V, 1 phase, 3 wires

(g) Electrical heat tracing panels : 400 V, 3 phase, 5 wires

(h) Cathodic protection panels : 400 V, 3 phase, 3 or 4 wires

(i) Instruments (critical supply from UPS) : 220 V, 1 phase, 3 wires

(j) Lighting fixtures : 230 V, 1 phase, 3 wires

(k) Convenience outlets : 230 V, 1 phase, 3 wires

(l) HV and LV switchgear controls : 110 V DC

(m) LV motor controls : 110 V DC

(n) Branch circuits / Lighting fixtures : 230 V ,1 phase, 3 wires

(o) HVAC Main Panel : 400 V, 3 phase, 4 wires

(p) Motorized Valves : 400 V, 3 phase, 4 wires

Total harmonic distortion (THD) of the supply network voltage will not exceed 5%.
Note: For reason of economy, or special equipment considerations, voltage levels (in 3.3
above) may vary (subject to Owner approval).

3.4. Neutral status

(a) If not otherwise specified the following neutral status will be selected:

- MV system 10.5 kV : the neutral will be earthed through

resistance
- MV system 6.6 kV : the neutral will be earthed through
resistance

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 9/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

- LV system 400 V : the neutral will be solidly earthed.

- 125 V DC system : Unearthed.
- 220 V UPS system : Unearthed unless otherwise required by
Instruments

3.5. Electrical Equipment in Hazardous Area

3.5.1. Hazardous area classification

Areas will be classified in accordance to the standard IEC 60079.10, the API RP 505 as
required by the EPC Job Specification for Design and following the instruction given by
process department.

3.5.2. Equipment and material selection

The equipment and material selection will be in accordance the standard IEC 60079 or
with the European Directive ATEX 94/9/EC .

The mechanical characteristics of enclosures for electrical components and materials will
be as follows:

3.5.2.1. Rules for electrical apparatus installed in Zone 1

Electrical apparatus can be used in Zone 1 if it classified in Category 2 and if it is

constructed in accordance with the following type of protection:

- MV induction motor: Ex “d”

- LV induction motor: Ex “d”
- Control station: Ex “d”
- Socket outlet: Ex “d”
- Welding socket: Ex “d”
- Control panel: Ex “d”
- Lighting fixture: Ex “d”
- Junction box: Ex “d”
- Gauge level lighting: Ex “d”
- Switch: Ex “d”

Switchboards and power transformers shall never be installed in hazardous areas.

The use of electrical equipment in Zone 1 shall be minimised.

3.5.2.2. Rules for electrical apparatus installed in Zone 2

Electrical apparatus can be used in Zone 2 if it classified in Category 2 or 3 and if it is

constructed in accordance with the following type of protection:

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 10/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

- MV induction motor: Ex “d” - Ex “de”

- LV induction motor: Ex “d” - Ex “de”
- Control station: Ex “d” - Ex “de”
- Socket outlet: Ex “d” - Ex “de”
- Welding socket: Ex “d” - Ex “de”
- Control panel: Ex “d” - Ex “de”
- Lighting fixture: Ex “d” - Ex “de
- Junction box: Ex “d” - Ex “e”
- Gauge level lighting: Ex “d” - Ex “de” - Ex “e”
- Switch: Ex “d” - Ex “de”

3.5.2.3. Rules for electrical apparatus installed in Safe Area

For reasons of standardization, additional safety and to minimise reclassification of

equipment due to plant expansion, all electrical equipment located within the boundaries
of a process plant area, installed outdoors in a non-hazardous area shall have Ex “n” type
protection for motors and Ex“de” or Ex “e” type protection for remote control units, lighting
fixtures, junction boxes, etc.

Electrical equipment installed indoors and in a safe area shall be the standard industrial
type.

3.5.3. Wiring methods in hazardous area

If not otherwise specified the wiring system shall use armoured cables and wiring shall
comply with Standard IEC 60079-14. Armoured cables shall be laid in cable ladders or
open conduits for mechanical protection.

Cable glands or cable seals suitable for the classification of the area where they are
installed will realize cable entrance to enclosures of electrical apparatus.

3.5.4. Certification of Electrical Apparatus for Hazardous Area

The equipment and materials furnished shall be labelled, listed, certified, accepted, or
otherwise determined to be safe for the use by a nationally recognized testing
laboratory (NRTL) (i.e. CESI for Italy, PTB for Germany, BASEEFA for England, LCIE
or INERIS for France, etc).

Equipment suitable for Zone 1 area are suitable for zone 2 area.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 11/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

4. ELECTRICAL APPARATUS CHARACTERISTICS

4.1. Ingress Protection (IP)

Minimum enclosures protection degree (IP) of electrical equipment shall be according

IEC 60529 as follows:

- Indoor equipment : IP 41 (minimum)

N.B. Equipment requiring heat dissipation can be accepted to be IP 31 (e.g. for
DC / AC UPS systems, VFD …etc

- Outdoor equipment : IP 55 (minimum)

For more details refer to “General rules for area classification basis Doc. No. 2495-000-
JSD1600-03 clause 5.2

4.2. Motors

Motors shall be designed according the following general supply rules:

2495-000-JSS-1691-51 LV Induction Motors

2495-000-JSS-1691-51
2495-000-JSS-1693-51
2495-000-JSS-1694-51
MV Induction Motors
General supply rules for LV Variable Frequency Drive
systems
General supply rules for MV Variable Frequency Drive
systems

4.2.1. General

Motors shall be of the squirrel cage induction type unless otherwise specified. As a
general rule, motors up to 160 kW should be Low Voltage, and High Voltage (6600V)
above 200 kW. Generally insulation class of motors will be “F” with temperature rise
class “B” at design temperature 40 °C. When required by process, the motors will be
asynchronous variable speed fed through a frequency converter (VSD). Generally the
motor and adjustable frequency drive shall be specified as a package, if this is not
possible, there shall be documented liaison between the motor and adjustable
frequency drive suppliers about the application of the equipment, in particular regarding
the ATEX compliance (whenever necessary). All motors to be driven by a VSD shall
have an insulated non-drive end bearing and shall be equipped with PTC (Positive
Temperature Coefficient) resistance detectors.

Motors rated above 400kw shall be fed through a soft starter.

Motors above 7.5kW shall be equipped with space heater.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 12/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

4.2.2. Driving Machine Size

All low voltage motors shall have a service factor of 1.15 while for medium voltage
motors service factor shall be 1.1

4.3. Switch racks

4.3.1. Construction Characteristics

4.3.1.1. Structure

Switch racks shall consist of an assembly of enclosures mounted on a self-supporting

rigid and stress resistant metal structure equipped with a base designed to be fixed to
the foundation by means of anchor bolts to be supplied with the board.

The structure shall be provided with a protective shelter having dimensions such as to
allow maintenance and operation under rain. In this case, when specified, the unit shall
be provided with lighting equipment.

The metallic structures shall be designed to allow future expansion.

A continuous ground copper bar shall be attached to the structure; it shall be

electrically connected with each enclosure and shall be provided, at each end, with a
terminal suitable to be clamped to copper conductor.

4.3.1.2. Enclosure

Enclosures shall be cast-iron or steel sheet (minimum thickness 2 mm) or aluminium

alloy.

Enclosures made with non-metallic material (e.g. polyesters or thermosetting phenolic

resins) may be used for the board provided that these have well proved mechanical
resistance characteristics.

Material used shall be fully resistant to deterioration resulting from the specified
chemical and atmospheric agents.

Enclosures shall have minimum mechanical protection degree IP 55.

All gaskets shall be of resistant rubber or neoprene, of adequate elasticity.

Explosion-proof enclosures shall be certified for the specified dangerous gases or

vapours group.

Covers of enclosures may be screwed, bolted or hinged.

Double front arrangement will be provided where required.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 13/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

The enclosures shall be adequately sized in relation to the equipment contained and to
the minimum distance of the equipment from the walls and from other devices installed
in the same enclosure.

When required, enclosures shall be equipped with stainless steel breathers and drains.

4.3.1.3. Compartmenting, Accessibility and Safety

Unless otherwise specified, separate enclosures shall be provided for the following
components:

Bus bars:
 When cables are not used, the bus bar compartments shall be separated in
several parts or made by independent enclosures coupled together.
 Bus bars system shall be inaccessible but shall be possible to inspect it by
means of removable panels.
 Bus bars system shall be suitable for future extension.

Incoming isolating disconnecting switches or circuit breakers:

 They shall normally be inaccessible but shall be possible to inspect them
through removable panels or covers of the enclosures.
 Equipment having the control lever outside the enclosure it shall be lockable in
"OPEN" position.

Outgoing feeders:
 The same enclosures shall normally house the terminals and the terminal
strips for connection of power and control cables.
 Control push buttons (when specified) shall be operable from outside the
enclosure and individually protected against the risk of accidental handling.

Metering and auxiliary equipment:

 They can be housed in enclosures separate from those above specified and
several elements may be grouped within a single enclosure.

When specified, mechanical interlocks will be foreseen in order to prevent access to

the interior of each enclosure, when the equipment which it houses is not
disconnected, to prevent any possibility of contact with live parts.

In the same way, it shall not be possible to energize the equipment with the doors or
covers opened. When however the installation of mechanical interlock is not practical,
a warning plate of inalterable material shall be affixed to the exterior of the enclosures.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 14/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

This warning plate shall clearly indicate obligatory procedure to disconnect upstream
voltage before opening the enclosure.

If direct flanged connection is not possible, the connections among different enclosures
shall be performed with conduits.

Control levers of circuit breakers or switches, direct reading metering instruments and
all other parts requiring handling or control shall be foreseen in an adequate and easy
accessible position.

When doors are hinged to enclosures they shall be equipped with tin-plated copper
braid to insure electrical continuity with the fixed part of the enclosure.

4.3.1.4. Incoming feeder and board arrangement

Incoming feeder shall normally be connected in the geometric centre of the bus bars.

The incoming feeder of double front boards may be positioned head-on of the short
side.

The incoming feeder may be realised by:

 Direct connection to the bus bars without any isolating devices.

In this case a suitable enclosure to contain the conductors - bus bars connections
shall be provided.

 Manually operated on-load disconnect switch provided with mechanical signalling

of the OPEN-CLOSED positions and lockable in the open position.

 Automatic circuit - breaker provided with thermo-magnetic releases and selective

with outgoing feeder protections.

When, however, remote control is required, the incoming disconnect switch (or circuit
breaker) shall be provided with electric control, preferably of motor operated type.

In any case auxiliary contacts shall be provided to allow remote warning of the circuit.

Breaker or disconnect switch position indication shall be provided.

Control circuit, where necessary, unless otherwise specified, shall be fed at 110 VDC.

4.3.1.5. Bus Bars

Bus bars shall consist of electrolytic copper with rounded edges. Bus bars supports
shall be made of non-hygroscopic, non-flammable materials designed to prevent
surface flashes.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 15/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

Joints and connections shall be made using bolts equipped with lock washers.

When required bus bars will be taped for the entire length, including connections and
joints.

Main bus bars shall be designed for the specified rated current.

Cross section of bus bars shall be uniform throughout the whole length of the board.
When required bus bars shall be sized taking into consideration the specified
expansion.

Bus bars, their joints, connections, supports and anchoring shall be designed and
braced to:

 Withstand the thermal stress due to the specified short-circuit symmetrical current
for one second.
 Withstand the dynamic stress due to the peak of the short circuit current.

Joints shall be executed with particular care in order to obtain a uniform contact
pressure on the whole surface.

Where necessary, suitable expansion joints shall be provided with regard to the length
of the bus bars, or in order to avoid vibrations originated by the handling of equipment.

4.3.1.6. Cable Entrance

Cable entries and outgoings shall be from the bottom unless otherwise specified by
package manufacturer.

Clamps or other cable fixing devices shall also be provided.

Large spaces shall always be provided for terminal strips.

Terminal strips shall be located in easy accessible positions. Proper devices to support
cables shall be provided in order to prevent any tensile stress on the terminals.

Terminals shall be of melanine or steatite, fastened to standard shape. The use of

terminals equipped with phase separators is required for voltage equal to or higher
than 230 V.

The terminal strips shall have a 10% of spare terminals plus 10% of spare space for
terminals.

Terminals shall be numbered in accordance with the numbering indicated in the

drawings.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 16/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

The entrance of cables shall be positioned at a distance from the floor of not less than
800 mm.

4.3.1.7. Accessories

Boards shall be furnished completely assembled with all accessories and tools necessary
for the installation, operation and maintenance.

4.3.1.8. Space Heaters

When required, or when the manufacturer deems them necessary, space heaters shall
be provided inside each enclosure.

Heaters shall be designed to maintain the internal temperature within operational range
of components and shall be positioned in such a way so to avoid any influence on the
operation of temperature sensitive components.

All space heaters shall be connected to a single circuit equipped with disconnect switch,
contactor and protection miniature circuit breakers and controlled by a temperature
switch.

4.3.1.9. Nameplates

A nameplate bearing the board identification mark shall be provided in a suitable position.

Furthermore each feeder unit shall be provided with its own nameplate bearing the
identification mark shown on the one-line diagram.

Nameplates shall be made of metal or laminated plastic. They shall be corrosion resistant
and secured with screws. The use of adhesive is not acceptable.

4.3.2. Electrical characteristics

4.3.2.1. General

Switch racks shall be suitable for the specified rated voltage.

All the components of the boards shall be able to withstand continuously the relevant
rated current at nominal voltage and frequency and at the specified ambient conditions
with a temperature rise, in all equipment and in all the different parts, not more than the
allowable values specified by applied codes.

All the components of the boards shall be able to withstand the thermal and dynamic
stresses caused by the short circuit currents.

The following shall be taken into consideration:

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 17/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

 The specified symmetrical short circuit current r.m.s.;

 The short circuit peak current which shall be assumed as per IEC request.

The equipment shall be selected taking into account that they will be installed in closed
enclosures or boxes. The appropriate derating coefficient shall be applied to the rated
characteristics of all components.

Correct sizing of the components in compliance to their actual operational conditions

shall be provided.

4.3.2.2. Circuit Breakers

All circuit breakers shall be of air break moulded case type with a breaking capacity of not
less than the specified symmetrical short-circuit current; the making capacity shall not be
less than the short-circuit peak current.

Circuit breakers shall be equipped with direct devices for overload and short circuit
protection.

If on incoming feeder circuit breaker is specified, this shall be equipped with overcurrent
protection selective with those specified for outgoing feeders.

Circuit breakers for motor starters shall have instantaneous magnetic protection.

Circuit breakers shall have manual control. It shall be possible to operate externally the
manual control from the front.

Manual control shall be of the fast tripping and closing type independent from the
operator.

Circuit breakers shall be provided with an indication for both "off" and "on" positions.

4.3.2.3. Thermal overload relays

Thermal overload relays shall be 3 - pole, ambient compensated type.

Reset shall be manual by means of a push button operable from the front of the doors;
the type offering the possibility of choice between manual and automatic reset will be
preferable.

Relays shall be connected either directly or through CTs, according to the required
characteristics, as follows:

 For motors with a normal starting the thermal units shall allow at least a motor
starting time up to 4 seconds.
 For motors with a "heavy" duty starting (such as fans, agitators, etc..) the thermal
units shall allow a time of 20 seconds.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 18/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

Thermal relays shall be suitable to withstand dynamic and thermal stresses in relation to
the setting of the circuit breakers.

The thermal relay setting range shall be selected to place the motor rated current within
and close to the lower limit of the range itself.

In case of Ex-e motors, the thermal relays shall be suitable for and coordinated with the
motors features (TE).

4.3.2.4. Contactors

Contactors shall be air magnetic type; they shall be compact anti-shock, or assembled to
result insensitive to shocks or vibrations.

Contactors shall be suitable for continuous duty "AC3" category.

Contactors shall also be capable of withstanding for a time of 5 seconds a current equal
to their breaking capacity, with rated voltage of control coil.

Contactors shall be selected in such a way that the maximum currents corresponding to
the intersection points between thermal units curves magnetic setting bands, result
conveniently lower than the contactor breaking capacity.

Moreover no contact chattering and welding shall occur under motor locked rotor current
at coil supply voltage equal to 80% of rated voltage.

Each contactor shall have at least 2 auxiliary contacts (1NO + 1NC) available and wired
to the auxiliary terminal strip.

4.3.2.5. Switches

Switches shall have characteristics suited to the thermal and dynamic stress due to the
specified short circuit current.

Switches shall always be in combination with the protection device; they shall be suitable
to make on to any value of fault current up to the specified short circuit current.

Switches shall be operable from the front of the board.

4.3.2.6. Ground Relays

If not otherwise specified, single pole ground fault relay will be provided for:

 Motors rated 30 kW and above (except for air coolers).

 Other various loads rated > 63 A.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 19/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

The ground relay will be supplied by a zero-sequence toroidal type current transformer or
will be integrated with the relevant circuit breaker. Ground relays will be preferably of time
and current settable type.
Relays shall be fitted with a signalling device to indicate when the relay operates and they
shall have a reset button placed inside the enclosure in an easily accessible position.

4.3.2.7. Outgoing Feeder Units

Outgoing feeder will be of two types:

(a) Motor feeder units.

(b) Various load feeder units (to feed power, lighting or instrument panels, resistors,
auxiliary circuits etc.).

4.3.2.8. Motor feeder units

Motor feeder units will generally consist of the following combinations:

 Circuit breaker with magnetic trip device,

 Contactor,
 Three pole thermal relay.

4.3.2.9. Various load feeder units

These units will generally consist of the following combinations:

 Circuit breaker with magnetic or thermo-magnetic trip device.

 Current limiting circuit breaker with magnetic trip device, Contactor.

4.3.2.10. Miscellaneous

The CT for remote ammeter, if any, shall have 1A secondary current as well as
characteristics and performances suitable to the type of service.

The control power transformer, if any, shall be single phase and adequately sized to suit
the characteristics of contactors and control circuit. One pole of the secondary winding
shall be grounded, while the other pole shall be fitted with a miniature circuit breaker with
size suitable to protect all components fed by the transformer.

Warning lights red for start and green for stop shall be fitted with in series resistance to
reduce voltage and allow service even with lamp holder short-circuited.

Lamps shall be plug-in type and suitable to be replaced from outside the enclosure.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 20/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

Wiring of control signalling circuits etc. shall be realized with flexible insulated copper
conductors with thermoplastic insulation with a rated voltage not less than 600/1000V
and with a minimum cross section of 1.5 mm².

4.4. Electrical Local Panels

4.4.1. General

Power distribution and control shall be installed in 2 separate sections of the panel.

The main power supply shall be disconnected by means of an isolating switch,

padlockable in the off position. Load switches shall be fault make, load break type. This
isolation device shall break all poles of the supply, including any neutral (4 poles for 3
phase’s and neutral, 2 poles for 1 phase and neutral and for DC supply).

Conductors and electrical apparatus shall be protected against overcurrents by means of

fuses or circuit breakers rated for the prospective fault level at the installation location.

All protective devices shall be fully co-ordinated to ensure selective operation within the
rating of the concerned equipment.

4.4.2. Enclosure

Electrical local panels shall consist of one or more fabricated steel cabinets joined
together.

20% spare space for possible future extension within the panel and 20% spare terminal
blocks shall be provided.

All parts of electrical local panels shall be accessible from the front such that they can be
placed against a wall or installed back to back.

Electrical local panels shall be supplied with bottom cable entries with removable gland
plates.

All live parts and busbars shall be protected against inadvertent contact by design or by
isolated barriers.

The front of electrical local panels shall be fitted with one or more steel doors equipped
with a key-locking device (Ref. of key will be provided by the Contractor).

The door shall be earthed with an earthing braid or earthing wire.

Devices mounted in the control panel shall be easily accessible for maintenance.

An anti-condensation heater (and equipment tropicalized if required in Project

specification) shall be included.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 21/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

4.4.3. Cabling and wiring

Electrical local panel shall be designed in such a way that cables can be safely
connected to outgoing circuits without the necessity of de-energizing the distribution
board.

Conductor end shall be fitted with compression lug.

Bundles of single core cables shall be routed neatly in vertical or horizontal plans.

Wires shall be held within insulated channels in order to avoid mechanical damages.

Wiring between cubicle and devices on door shall be protected against mechanical
damage by the use of flexible conduits.

Wiring shall be fitted with numbered identification.

4.4.4. Terminals

A free space of at least 800 mm in height shall be available between the lowest cable
terminal and the bottom plate of the panel.

All terminals and wire ends shall be numbered in accordance relevant Vendor's wiring
diagrams to be developed during EPC phase.

It is not allowed to connect more than one conductor to one terminal unless using
specially connecting devices.

Terminals having different voltage levels shall be mounted on separate terminal strips.

4.4.5. Earthing

An earthing busbar shall be installed for the earthing of incoming and outgoing cables.

4.5. Local Motor Control Stations

Motor control shall be carried out by local control stations, installed close to the motor and
complete with:

- Local manual start-stop device (with the device padlockable in the stop position).
- Remote control facility from DCS, if applicable.

Control stations will have protection degree IP 55 and shall be suitable for the
classification of the area where they are installed.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 22/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

Local motor control stations shall be installed in such a way that the relation between the
control station and the corresponding motor is clear and without any possible
misunderstanding.

Local motor control stations shall be either of metallic or rigid non-metallic material.

Emergency stop pushbuttons in conjunction with local motor control stations will be
installed according to HAZOP carried out by EPC contractor and process requirement.
These buttons shall be as minimum placed on the Air Fin platforms close to relevant
motor.

Local motor control stations for motors rated 30kW and above shall be provided with an
ammeter in LCS

5. CABLE ROUTING

5.1. Cables

The cables shall be designed according to the applicable code and the following notes:

The following calculations/verifications are taken into consideration for cable sizing:

- Ampacity
- Voltage drops in both normal operating and starting conditions
- Maximum short-circuit conditions
- Minimum short-circuit conditions
- Protection against the indirect contacts.

The cable ampacity calculation is based on the value defined by the IEC standards
keeping into account the present laying conditions and ambient temperature.

5.2. Voltage drops

5.2.1. System Voltage Drops

The following maximum voltage drops shall be applied:

5.2.1.1. Medium Voltage Systems

- 10.5 kV, and 6.6kV feeders: 1 %

- 6.6kV motor feeders: 2 % at full load current in normal operation,10 % during
starting time.

5.2.1.2. Low Voltage Systems

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 23/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

- 400V switchboards feeder cables or bus ducts: 1 % at full rated current of

upstream transformers.
- 400V motor feeders : 5 % at full load current in normal operation, 15 % during
starting time.
- Lighting : 3 % between panel and local switch, 3 % for sub-circuits.
- Small power socket outlets : 3 % between panel and junction box, 3 % for sub-
circuits.
- Welding socket outlets : 5 % between substation LV switchgear and the most
distant welding socket.
- DC UPS system
- steady state conditions: ±1 %
- On transient load changes: ±10 %
- AC UPS system
- steady state conditions: ±1 %
- On transient load changes: ±5 %

5.3. Cabling system

Cables will be laid on hot-dip galvanized cable trays ladder type and/or in open PVC or
galvanized steel conduit system.

Trays will be bolted to steel structures and walls or to adequately sized tray supports.
Cable trays will be provided with covers where subject to direct sunlight or where there
is a high risk of mechanical damage during normal operation or maintenance periods.

Cables will be fixed on trays by adequate ties. Interval of clamping will not exceed one
meter for horizontal runs and 500 mm for vertical runs. Single core cables shall be
installed in trefoil formation. Non-magnetic clamps or ties shall brace single-core
cables.

Cables leaving trays to reach equipment will be individually protected by open conduit
system or mounting profile.

LV power circuit and its associated control circuit shall normally be laid in the same
cable way.

Lighting branch circuits may run in common conduit.

Control, metering, interlocking, and signal circuits may be grouped in common cable
way/conduits provided all cables are insulated for 500 V or more.

D.C. circuits shall not run in the same conduit with A.C. circuits.

Instrument cables shall not run in the same conduit with electrical cables.

For medium voltage cables, a single layer of power cables will generally be laid on
trays (except inside substation), while low voltage and control cables shall be laid with
multi-layer configuration (two layers except inside substation four layers are permitted).

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 24/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

Cables shall be marked with corrosion resistant cable strips showing cable item.

Unless otherwise specified, cable trays and cable ladders shall be only 90% occupied
at the moment of completion of the installation.

6. EARTHING

6.1. Earthing System

Grounding and bonding for protection of the electrical system circuits and equipment
shall be installed to minimize damage in case of ground faults by providing low fault
impedance, thereby limiting the voltage to ground and facilitating the operation of the
overcurrent devices.

The earthing system design and installation will be in accordance to the IEC Standards
and in particular with IEC 60364-4-41 and IEC 60364-5-54.

The earthing system shall protect the electric network and assure personal safety in
case of an electric failure and against static charges.

All ground cable shall be stranded copper, PVC insulted green/yellow outer sheath

The earthing system shall be interconnected with the existing earthing network in order to
create one (1) overall earthing system.

The following equipment shall be connected to earth:

- Non-current carrying metallic parts of electric equipment,

- Neutral impedance, lightning arrestors and conductors,
- Metallic structure of building and metallic reinforcement of concrete building,
- Tanks, vessels, exchangers, pipes,
- Lorry tanks during loading, if necessary.

6.2. Main Equipotential Bonding

Main equipotential bonding shall consist in:

All equipment shall be connected to the main earth network through minimum 2
earthing terminals located at opposite sides.

Equipment that is insulated from the earthed Package metal structure shall be bonded
to earthed metal by means of green PVC covered copper conductor terminated by
lugs, bolted to the equipment and to the earthed structure. Electrical continuity shall
anyway be proven.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 25/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

Bonding conductor sizes shall be in accordance with IEC standard.

7. LABELLING

Label shall be attached to non-removable parts using corrosion proof screws.

Dymotape lettering or means of a similar kind shall not be used for permanent
installations.

Cables shall be fitted at both ends with cable markers showing the cable number.

8. LIGHTING AND WELDING/CONVENIENCE OUTLET

The lighting system shall be designed utilizing the minimum number of fixtures
consistent with the average initial illumination values specified below illumination level
table. The lighting design and installation will be in accordance to IEC Standards and in
particular with IEC 60364.

8.1. Principle of Design

8.1.1. Power supply

Unit lighting circuits shall be fed from dedicated lighting distribution boards.

Substation lighting distribution boards will feed local lighting panels through a 3 phase
+ neutral supply.

Lighting fixtures will be supplied through the local panel provided at suitable location.

8.2. Lighting Distribution

The lighting circuits from local panel to the lighting fixtures shall be single phase with 3
wires cables (phase + neutral + earth).

The load of lighting circuits shall be balanced over the 3 phases, as much as possible.
Outgoing branch circuits will be protected by 20 A circuit breakers.
Each branch circuit should not be loaded over 2 kW and in any case not feed more
than 20 lighting fixtures per phase (if incandescent), 50 (if fluorescent) and 24 for the
other type (HPS). Incandescent shall be used for indoor application only.

Adjacent lighting fixtures shall not be supplied from the same circuit when applicable.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 26/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

8.2.1. Safety lighting

A convenient number of lighting fixtures will be provided as safety lighting to allow the
operation of electrical/control room and the safe escape from the building. They will be
either equipped with internal emergency source (built-in battery).

8.2.2. Convenience outlets

The convenience outlets circuits from local panel or main junction boxes shall be single
phase, 3 wires cables (phase + neutral + earth).

Convenience outlets will be 16A rated, 230V, single phase. They will have protection
degree IP55 and suitable for the classification of the area where they will be installed.

Number and location of convenience outlets will be defined in order to reach every
point of operating plant area by about 25 m of cable length extension.

Welding outlets will be 32A rated, 400V, single phase. They will have protection degree
IP55 and suitable for the classification of the area where they will be installed.

8.2.3. Gauge glass lighting

Gauge glass lighting from convenience panel shall be single phase, 3 wires (phase +
neutral + earth).

8.2.4. Aircraft warning lights

Aircraft warning lights are provided if required in accordance with ICAO norm on the
top of stacks.

Platforms shall be provided to guarantee accessibility for Aircraft Warning Lights

system.

8.3. Illumination Levels

If not otherwise specified the outdoor and indoor illumination levels will be in
accordance with the following paragraph 8.3.1.

Indicated levels are average over the considered area, and should be measured one
meter above grade.

8.3.1. Illumination levels are indicated in LUX (1 LUX= 0.1 foot candles)

8.3.1.1. Outdoor Process Data

- Furnaces, heat exchangers, cooling towers ............................................................ 50

- Pumps, operating platforms, instruments, valves, manifold .................................... 50

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 27/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

- Package operating zones ........................................................................................ 50

- Stairs and ladders .................................................................................................... 30

8.3.1.2. Outdoor Non Process area

- Tank (stairs, ladders, and gauging area) ................................................................. 20

- Tank (general area) ................................................................................................. 10
- Manifold area ........................................................................................................... 20
- Loading area .......................................................................................................... 100
- Pump area................................................................................................................ 50
- Control panels area................................................................................................ 100

8.4. Principle of Installation

Lighting inside package unit

Each local lighting panel board is provided with an enclosure, whose type of protection
corresponds to the area classification, housing a 4-pole bus bar to which the different
switchgears are connected.

In case of maintenance of the lighting panel itself, main disconnection and lock-off is
made at the supply side on the substation distribution board. Single-phase outgoing
circuits from the lighting panelboard consist of 3 pole cables (phase, neutral, and earth)
with a 1.5-mm² minimum cross-section.

Depending on the installation possibilities and illumination levels to be obtained,

lighting fixtures are equipped with:

Incandescent lamps sized 100W, 150W, 300W to be limited with application as per SN
RK 4.04-19-2003.
Fluorescent tubes sized 1 x 18W, 1 x 36W, 2 x 18W, 2 x 36W, 4 x 18W
HP sodium lamps sized 100W, 150W, 250W, and 400W.
Mercury Vapour Type sized 125W, 250W, and 400W.

Lighting fixtures shall be complete with all necessary accessories such as ballast,
capacitor, globe, guard, reflector and junction box.
The ballast shall be rapid start type.

When lamps require the use of ballast, condenser, etc., these items are installed in the
lighting fixtures or separate housings.

Lighting fixtures are provided with a class of protection corresponding to their

classification area. Their attachment fittings are selected depending on local facilities
(Hanger, console, lamppost, etc.).

Branch connections are made through junction boxes housing the power and earthing
terminals; their class of protection is selected depending on the classification area.

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 1600 52 B 28/28

NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED. IT IS THE SOLE PROPERTY OF ENPPI. IT IS LENT TO THE RECIPIENT FOR HIS CONFIDENTIAL USE ONLY , AND UPON THE CONDITIONS AND AGREEMENTS FOLLOWING IN CONSIDERATION OF THE LOAN OF THIS DRAWING . THE RECIPIENT

Enppi Reference: 3688

Ex: 2495-000-JSD-1600-02
PROMISES AND AGREE TO RETURN IT UPON REQUEST AND THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT, OR OTHERWISE DISPOSED OF DIRECTLY OR INDIRECTLY WITHOUT ENPPI WRITTEN CONSENT, NOR BE USED IN ANY WAY DETRIMENTAL TO THE INTERESTS OF ENPPI.

ESTYRENICS Reference: ES-PRO-02

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS

Entrance of cables in lighting panel board, junction boxes and lighting fixtures is by
means of cable glands suitable for the equipment on which they are installed.

Lighting cables are generally unarmoured and will be installed as follows:

- One or two cables will be installed in open conduit system, fixed on the
structures.
- More than 2 cables will be installed in perforated sheet galvanized steel cable
trays.

9. ELECTRICAL HEAT TRACING

Where required by process or other reasons, a heat tracing system shall be provided.

All heating cables and the ancillary materials shall be suitable for installation in a
classified area shall be approved for the purpose by an authorized laboratory.

Verification of maximum sheath temperature of heater cables in classified areas shall

comply with relevant temperature class. (T3,T4, etc.).

Heating cables shall be thermostatically controlled. Thermistors or high temperature

limiters can also be used.

Heat tracing systems shall be generally supplied from their own distribution panel
boards.

10. CATHODIC PROTECTION SYSTEM

Where required, a cathodic protection system shall be provided and it shall be

designed according to the following general supply rules:

2495-000-JSD-1684-51 General Supply Rules for Cathodic Protection System

ENGINEERING FOR THE PETROLEUM & PROCESS INDUSTRIES (Enppi) - EGYPT