Professional Documents
Culture Documents
II Agarwal IOCL
II Agarwal IOCL
II Agarwal IOCL
SCADA-SCC
FIELD INSTRUMENTATION
Instrumentation Systems
Safety Systems
Contd.
Protection of line pipe, tanks & Equipment: Pressure Switches Flow switches Level switches Oil mist detectors Efficient and smooth operation of pipeline Leak detection
Telecommunication Systems
Telecommunication Systems
For smooth operation of the pipeline, dedicated communication system with 99.9% (typ.) availability is installed for providing : An instantaneous Reliable & Continuous exchange of voice & data between pumping/ terminal stations as well as with RCP locations.
Telecommunication Systems
Modes of communication in pipelines H.F. Communication system V.H.F. Communication system Public leased circuits on hire Ultra high frequency (U.H.F) system Microwave Communication system Optical fiber Communication system Satellite Communication system
Telecommunication Systems
Communication Systems in pipelines Dual redundant hot standby STM-1 based systems. Equipped with Network Management System (NMS) at a central location for monitoring, control & configuration of communication equipment installed at different locations. 12 Fibre Optical Fibre Cable
Telecommunication Equipments
FCBC 48V Battery Bank
Printer PC
D/I MUX
E P A B X
Conference Set
Control System
Control System
Enhanced Safety with :
Highly reliable Dual redundant hot standby PLC based Control Systems having dual redundant power supplies, dual CPUs working on a dual redundant network. Rugged and Reliable Remote Telemetry Units (RTUs) installed at Block Valve installations for monitoring the important parameters of mainline and control over these block valves through MCS/ SCCs.
Contd.
PLC provides PID loops PLC control sequence software will continue to respond automatically to internal parameters as well as to field settings even in case of failure of communication with SCC maintaining safe operation of the station.
SCADA System
SCADA System
SCADA system is installed to provide effective and efficient monitoring and control of the entire pipeline from Master Control Station (MCS). SCADA system has a MCC and Station Control Centres (SCCs) at attended stations viz Pump Stations/ delivery station/ pump - cum - delivery stations/ terminal stations. Programmable Logic Controllers (PLC)/ Remote Terminal Units (RTUs) are installed at attended stations/ scraper stations/ block valve stations for interfacing the field devices with the control system.
Contd.
Emergency shutdown of entire pipeline from MCS Acquisition & display of pipeline parameters, alarms from attended stations, scraper stations, C.P. stations & block valves at MCS
Contd.
Includes self diagnostic facilities to check and indicate healthiness of the total system Acquires data from SCCs/ RTUs in real time either through communication circuits Displays/ records data dynamically in graphic and text formats for the entire pipeline Archiving of data
DUAL REDUNDANT 100 MBPS ETHERNET LAN ROUTERS GPS SYSTEM` ` DYNAMIC MIMIC FRONT END SERVER COLOUR DESKJET PRINTER TO SCCs ON POINT TO POINT BASIS
LASERJET PRINTER
TO RTUs
FIELD DEVICES
Contd.
Acquires data from local PLC and Scraper Station/ block valves RTUs under its control in real time and transmits the same to MCS Displays/ records data dynamically in graphic and text formats for the local station and block valves under its control Archiving of data
TO MCS
ROUTER COLOUR DESKJET PRINTER DUAL REDUNDANT PLC DOT MATRIX PRINTER
I/O LAN
TO RTU PROGRAMMING TERMINAL
I/O MODULES
FIELD DEVICES
FLOW COMPUTER
SCADA System
Alarm / Event Processing Central processing of Alarms Event list giving details of events of pipeline / control system Facility of archiving events / alarms
SCADA System
Trend Generation Real time and historical trends Number of trends on a single screen Facility of grid and precise reading On-demand trending Easy to configure
SCADA System
Reports Daily / Shift reports Automatic report printing facility Export to different file formats for easy information exchange Equipment availability reports Management Information Reports
SCADA System
History Logging of Alarms / events Disk backup facility Cyclic or on change logging Triggered on timer / event / user action
MMI Screens
Predictive Model
It is an Off-line model. Uses same equation as Real Time Model and simulates pipeline operations based changes to the current state or archived historical states previously generated.
Batch Tracking
Batch tracking is done by tracking the movement of a known mass of the product in a pipeline. Time when a batch is introduced into the pipeline goes as basic input to the system. Depending upon the flow rate and density of the product at various points, the movement of product in the pipeline is calculated.
Scraper Tracking
Scraper tracking model calculates the position of scrapers in the pipeline. It estimates the arrival time of each scraper at its receiving station. Used by the operator to monitor the movement of scrapers and to schedule scraper-receiving operations.
Q D
Q Sig
Contd.
On the web page, suitable interactive graphics are
created to give user friendly man machine interface for monitoring or control of a plant or pipeline.
Contd.
Can send MIS report, maintenance report, breakdown
reports through auto emails
Contd.
Due to increasing attack of the viruses through Internet,
special steps are required to be taken during design/ installation of Web Enabled SCADA systems to ensure that the system will not be damaged due to virus attacks.
Contd.
Fall back arrangements also need to be put in place as
part of original system and the same to be taken care of during design/ installation of the system.
Summing Up
Accurate,
repeatable and reliable safety instruments and measurements are vital for efficient, more reliable, continuous & safe operation of pipelines. Technology (IT) have resulted Instrumentation & Process Control. in a great impact on
Thank You