D3B TRACTOR / POWER SHIFT / 23Y00001-UP (MACHINE) POWERED BY 3204 ...

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Product: TRACK-TYPE TRACTOR

Model: D3B TRACK-TYPE TRACTOR 23Y
Configuration: D3B TRACTOR / POWER SHIFT / 23Y00001-UP (MACHINE) POWERED BY 3204 ENGINE

Disassembly and Assembly

3204 VEHICULAR ENGINE FOR D3B TRACTOR AND 931B TRACK-TYPE LO
Media Number -SENR7914-01 Publication Date -01/07/1989 Date Updated -12/10/2001

Oil Pump And Relief Valve

SMCS - 1304-12; 1304-11

Remove Oil Pump And Relief Valve

start by:

a) remove timing gear cover

1. Remove suction tube (1).

2. Remove bolt (2), lock and clip.

3. Remove sleeve (6), guide (5), spring (8) and plunger (3).

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NOTE: If the valve assembly will not come out after the clip is removed, hit guide (5) with a soft
hammer to loosen it.

4. Remove three bolts (4) and locks.

5. Remove oil pump cover (7).

6. Remove inner rotor (9) and outer rotor (10).

7. Remove bearing (11) from the cover.

Install Oil Pump And Relief Valve

NOTE: The rotors must have a replacement made as a set.

1. Clean and inspect all parts and make replacements as needed.

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2. Install shaft (2) in timing gear cover to dimension (Y) .860 in. (21.8 mm) from the end of the shaft
to the bottom face of the counterbore in the cover.

3. Install bearing (1) in the timing gear cover to dimension (X) .344 in. (8.7 mm). Use tool (B) to
install bearing (1).

4. Install inner rotor (6) and outer rotor (5) as a set only.

5. Check the clearance for the oil pump rotor tip (4) with feeler gauge (3). Rotor tip clearance is .004
± .002 in. (0.10 ± 0.05 mm). Maximum permissible rotor tip clearance is .009 (0.21 mm).

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6. Install cover (7), locks and bolts (8).

7. Bend the locks on bolts (8).

8. Check the oil pump end clearance with feeler gauge (3). End clearance is .004 ± .002 in. (0.10 ±
0.05 mm).

9. Install plunger (14), spring (10), guide (9) and sleeve (11).

NOTE: Be sure sleeve (11) is installed with groove (slot) (13) down as shown. After the clip (not
shown) is installed in groove (slot) (13), the top of sleeve (11) must be .023 in. (584 mm) above the
machined surface of housing.

10. Install clip (not shown) in groove (slot) (13) and install bolt and lock to hold clip.

11. Bend lock on bolt and install suction tube.

end by:

a) install timing gear cover

Wed Sep 14 00:19:37 UTC+0800 2022

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