Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

Need help? call or Email Us! +86 15328181468 service@sinocmp.

com

SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search


CATERPILLAR EXCAVATOR FAULT CODE LIST
Product knowledge Oct 16, 2019

CAT excavators are among the top five users in the world. Its stable quality has won a
very good reputation. However, in the processing of using, the excavator alarm occurs
from time to time. Many excavator masters have no idea because they don’t understand
the simple fault code. When the fault code form is displayed on the dashboard, it is not
known whether there is a problem with one component or the entire system appears to be
a problem. In the end, most of the masters will choose to hire a professional maintenance
technician to handle all the problems. Without professional tools, it will take a lot of time to
troubleshoot problems. Sometimes, the maintenance master will not find the problem
without relevant experience. In this way, a lot of our time and financial resources are
wasted.

Therefore, understanding the meaning of these fault codes is very important for the
excavator. Especially for some small faults, you don’t have to go to the maintenance
factory, you can follow the prompts to eliminate the problem. This article introduces the
main fault codes for the Cat 320 (BCD Series) and Caterpillar C9 details as follows: 

Cat 320B excavator partial fault code

error code Fault description

E0 No Fault

E1 Engine oil pressure is too low

E2 Engine water temperature is too high

E3 Hydraulic oil temperature is too high

E4 Battery voltage is too high

E5 Generator Por W contact disconnected


E6 The speed sensor is not installed correctly or the circuit is open
Need help? call or Email Us! +86 15328181468 service@sinocmp.com
E7 Engine speed is abnormal

E9 Throttle motor feedback voltage is too low

El0 Throttle feedback sensor circuit shorts or opens the power supply

E11 Throttle feedback sensor shorted to ground


SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search
E12 Throttle feedback sensor voltage is unstable

E13 Throttle motor circuit shorted to ground

E14 The throttle motor does not rotate or the motor circuit is shorted to the power supply

E15 Throttle reserve switch in standby position or throttle motor circuit open

E16 Proportional pressure reducing valve shorted to ground

E17 Proportional pressure reducing valve circuit shorts the power supply

E18 Proportional pressure reducing valve circuit open circuit

E25 Water temperature sensor shorted to ground

E27 Hydraulic oil temperature sensor shorted to ground

E31 The engine speed signal received by the controller is different from the 10 set values of the throttle disc.

E32 The difference between the throttle disc set value and the actual speed exceeds lOOr/min

E33 Data output circuit shorts the power supply

E34 Throttle motor action lags behind throttle disc 2.5s

E36 The monitor reads the signal from the controller for more than Is

E37 Monitor RAM is not working properly

E38 The controller gets an error signal from the monitor

E39 The controller itself generates an error signal

E40 Controller memory error

E41 The controller does not match the mechanical model

E48 Engine stop

Cat 320B excavator partial fault code

error
Fault description
code

1301  Engine oil pressure is too low

1302  Engine coolant temperature is too high

1303  Hydraulic oil temperature is too high

1304  Intake filter plug

1305  Abnormal battery voltage

2201  Governor actuator feedback sensor connected to battery voltage is open or shorted

2202  Governor actuator feedback sensor shorted to body ground

2301  Governor actuator feedback signal is unstable

2302  Governor actuator feedback signal is biased

2303  Governor actuator does not move

2304  Calibration data error

3201  Monitor RAM is abnormal

4101  Too much power to the controller (43 volts)

4102  PRV current is too large

4103  PRV open circuit

4104  Monitor power supply (digital output) over current

4105  Overcurrent in digital output (ditch solenoid valve)

4106  Overcurrent in digital output (fine tuning control solenoid valve)

4107  Overcurrent in digital output (driving speed change solenoid valve)

4108  Overcurrent in digital output (driving alarm)


Need help? call or Email Us! +86 15328181468 service@sinocmp.com
4109  Spare solenoid 1 (digital output) overcurrent

410A  Overcurrent in digital output (turntable brake solenoid valve)

410B  Spare solenoid 2 (digital output) overcurrent

4201  Abnormal engine speed


SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search
4202  Short circuit of engine coolant temperature sensor connected to body ground

4203  Short circuit of hydraulic oil temperature sensor connected to the body ground

4204  Pump delivery pressure PWM sensor shorted to the body ground

4205  Standby PWM sensor 1 connected to the body ground is shorted

4206  Standby PWM sensor 2 connected to the body ground is shorted

4207  Pumping pressure PWM sensor open circuit during power-on

420A  Connected to the body ground fuel sensor open circuit

420B  The fuel sensor connected to the battery voltage is open or shorted

420C  Power supply is too low (less than 23 volts)

420D  Power supply is too high (above 32 volts)

420E  Engine speed knob is not in one of 10 specified positions

4301  Alternator and speed sensor data does not match 1 (alternator abnormality)

4302  Alternator and speed sensor data does not match 2 (speed sensor error)

4303  Engine stall

A201  Monitor communication is abnormal

A202  The monitor responds to the controller for too long a signal

A203  Communication abnormality in the controller

A20D  ADEM communication interrupt

Cat 330C excavator partial fault code

error code Fault description

0001 1# cylinder injector solenoid valve

0002 2# cylinder injector solenoid valve

0003 3# cylinder injector solenoid valve

0004 4# cylinder injector solenoid valve

0005 5# cylinder injector solenoid valve

0006 6# cylinder injector solenoid valve

0041  8V DC power supply

0042  Injector actuation control valve

0091  Throttle position signal

0094  Fuel pressure country sensor

0100  Engine oil pressure sensor

0110  Engine coolant temperature sensor

0164 Injector actuation pressure

0168  System voltage

0172  Intake manifold air temperature

0175  Engine oil temperature sensor

0190  Engine speed sensor

0253 Personality module

0261  Engine timing check

0262  5V sensor DC power supply

0268 Check programmable parameters

0273  Turbocharger outlet pressure sensor


0274  Atmospheric pressure sensor
Need help? call or Email Us! +86 15328181468 service@sinocmp.com
0286  Oil lamp

0342  Secondary engine speed sensor

0617  Air intake heating relay

1627 Fuel pump relay


SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search
0091  Throttle position signal

0096  Fuel level sensor

0110 Engine coolant temperature sensor

0167 generator

0168 Key gate voltage

0190  speed sensor

0248  CAT data line

0286  Engine oil pressure low signal

0374  Rotary brake solenoid valve

0376  Walking warning

0581 Power shift proportional pressure reducing valve

0586 Engine speed disc switch

0587 Regulator transmission feedback signal

0590 Engine controller

0598 Walking speed solenoid valve

0600 Hydraulic oil temperature sensor

1161  Pump pressure

1162 Pump pressure

1524  Negative flow control proportional solenoid valve

1525  Straight line walking solenoid valve

1590 Negative flow control proportional solenoid valve

FMI fault code FMI fault description

0 The data is correct but above the normal range

1 The data is correct but below the normal range

2 Data is unstable, intermittent or incorrect

3 The voltage is higher than normal or suddenly high

4 Voltage is lower than normal or suddenly low

5 Current is lower than normal or open circuit

6 Current is higher than normal or short circuit

7 The machine system did not respond correctly

8 Abnormal frequency, pulse or period

9 Abnormal update

10 Abnormal rate of change

11 Failure mode cannot be confirmed

12 Bad device or component

13 Out of calibration range

14-31 Reserved

Cat 320D excavator partial fault code e Only

error
Fault description
code

00  The data is valid but higher than the normal running value

01  Data is valid but below normal operating value


02  Signal error (data is unstable, intermittent or error)
Need help? call or Email Us! +86 15328181468 service@sinocmp.com
03  Voltage is higher than normal

04  Voltage is lower than normal

05  Current is lower than normal

06  Current is higher than normal


SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search
07  Mechanical system reaction is not normal

08  Signal anomaly (frequency, pulse width or period anomaly)

9 Update exception

10 Abnormal rate of change

11  Failure to identify failure mode

12  Equipment or component damage

13 Calibration failed

14  Parallel metering fault

15  Parallel metering fault

16  Parallel metering is invalid

17  Module (program) did not respond

18  Sensor power failure

19  Receive network data error

20  Parallel metering fault

0041  8V power supply

0096  Fuel level sensor

0110  Engine coolant temperature sensor

0167  Alternator

0168  System power

0190  Engine speed sensor

0246  CAN data line

0247  SAE J1939 data cable

0248  Caterpillar data line

0254  Electronic Control Module (ECM)

0262  Sv sensor power supply

0271  alarm system

0291  Engine cooling fan solenoid valve

0362  Engine variable speed fan control solenoid valve

0374  Rotary brake solenoid valve

0485  Engine fan recovery solenoid valve

0544  Engine cooling fan shift solenoid valve

0581  Power shift pressure proportional solenoid valve

0586  Engine throttle disc

0588  Instrument display system

0590  ECM

0598  Walking speed switching solenoid valve

0600  Hydraulic oil temperature sensor

0735  Heavy duty lift solenoid valve

1129  Right accessory pedal sensor

1130  Left accessory pedal sensor

1160  Hydraulic lock solenoid valve

1178  Mechanical overload warning pressure sensor


1522  No. 2 relief valve check valve solenoid valve
Need help? call or Email Us! +86 15328181468 service@sinocmp.com
1523  No. 1 relief valve check valve solenoid valve

1525  Straight line walking solenoid valve

1590  Main hydraulic pump output limit pressure solenoid valve

1593  No. 1 accessory valve extends pressure solenoid valve


SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search
1594  Auxiliary valve No. 2 extends pressure solenoid valve

1595  Auxiliary valve pressure solenoid valve No. 3

1596  No. 1 accessory valve retracts pressure solenoid valve

1597  No. 2 accessory valve retracting pressure solenoid valve

1598  Auxiliary valve No. 3 cancels the pressure solenoid valve

1609  F2 mode valve loop feedback pressure sensor

1657  Left joystick top button

1658  Right joystick top button

1665  No. 1 adjustable pressure relief valve solenoid valve

1666  No. 2 adjustable pressure relief valve solenoid valve

1931  Optional loop

2265  Pump output pressure sensor

2266  Pump output pressure sensor 2

2275  Breaker oil return route control (straight through tank) solenoid valve

2280  Walking alarm relay

2300  switch panel

Cat C9 partial fault code

error code Fault description

112  Accelerator pedal 1 failure

113  Accelerator pedal and brake pedal signals are not trusted

116  Clutch signal failure

117  Brake pedal failure

119  15 terminal failure

11C  Fuel filter water reservoir

211  Vehicle speed sensor failure

215  Cruise control button irreversible failure

125  Main relay 2 failed

126  Battery voltage failure

127  Engine brake failure

128  Main relay 1 is shorted to the battery

129  Main relay 3 failure

12A  Engine brake (main relay 4) failure

12B  Air heater 1 Power Stage failure

12E  Preheating control system failure

225  Main relay failure (interrupted after shutdown)

228  Main relay 1 is shorted to ground

131  Coolant temperature sensor

132  Coolant temperature sensor dynamic failure

133  B intake air temperature sensor

134  Intake pressure sensor

135  Fuel temperature sensor

136  Common rail pressure sensor


137  Common rail pressure limiting valve
Need help? call or Email Us! +86 15328181468 service@sinocmp.com
138  Oil Pressure Sensor

13A  Oil temperature sensor

232  Coolant temperature (monitoring)

236  Common rail pressure sensor deviation monitoring


SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search
238  Oil pressure is too low

23A  Oil temperature is too high

141  Crankshaft speed sensor

142  Camshaft sensor signal only

143  Camshaft sensor

144  Camshaft sensor and crankshaft sensor signal deviation exceeds limit

149  Fuel filter heater failure

14A  Engine cabin start button issuance

14D  Tip: Engine overspeed protection

24A  Engine cabin stop button issuance

152  Common rail pressure positive deviation is too high and fuel flow set value is too high

153  Common rail pressure negative deviation too high (minimum flow)

154  Common rail pressure is below the minimum limit

155  Common rail pressure is greater than the maximum limit

156  Common rail fuel pressure drop rate is too high

157  Common speed metering valve is not true when S is overspeed

158  Common rail metering device fuel flow set point is too low

159  Common rail oil pump metering valve Power Stage failure

259  Common rail metering valve positive short circuit

359  Common rail metering valve negative short circuit

161  1st cylinder injector failure

162  2nd cylinder injector failure

163  3rd cylinder injector failure

164  4th cylinder injector failure

165  The fifth cylinder injector malfunction

166  6th cylinder injector failure

167  The first cylinder injector is open

168  The second cylinder injector is open

169  3rd cylinder injector open circuit

16A  4th cylinder injector open circuit

16B  5th cylinder injector open circuit

16C  6th cylinder injector open circuit

16E  The minimum number of injection cylinders has not been reached

171  Injector cable 1 failure

172  I injector cable 2 failure

17C  Injector control unit of ECU: CY33X(1) fault

27C  Injector control unit of ECU: CY33X(2) fault

19E  Limit torque value to reduce smoke

29D  Because of the negative torque, the torque limit is generated.

39E  Because the booster protection creates a torque limit

49E  Torque is limited due to engine protection

69E  Torque is limited due to the fuel injection system’s fuel injection limit
The above is the reason for the frequent fault failures. If you want to know more about the
Need help? call or Email Us! +86 15328181468 service@sinocmp.com
specific causes and troubleshooting of more faults, you can comment below the article.
We will help you answer your questions in timely. look forward to your letter. In the end,
thanks for your reading!

SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search

Share This Story. Choose Your Platform

Related Posts

6 Notice Tips before Volvo ECM Repair

New Brand Promotion-DPG

Hitachi fault codes for sensor on excavator

5 Reasons for the Failure of the Excavator Controller

Kobelco Error Code List

Leave a comment

Comment......

Name(required) Email(required) Website

Save my name, email, and website in this browser for the next time I comment.

Post Comment

SEARCH

Search Here...

Download
More than Product Catalogs

CONTACT INFORMATION

Address: RM.501 5F No.8 Weishi


Alley, Longteng Industrial Park,
Gangbei, Ailian, Longgang Distict,
Shenzhen China 518172

Phone: +86-835-2851803

Mob: +86-13434784596 +86
15328181468
Email: sales@sinocmp.com
Need help? call or Email Us! +86 15328181468 service@sinocmp.com
Web: www.sinocmpexcavator-
parts.com

SINOCMP HOME PRODUCT BLOG DOWNLOAD CONTACT US Search

CONTACT DISCLAIMER SEARCH YOUR PARTS BRAND


INFORMATION
SINOCMP® CMP® are service and trade CASE
Search Here...
Address: mark of CMP Technology Co.,Limited. All Other
RM.301 3F Building A, No. 46, Pu other marks including KOMATSU®, KOMATSU
Pai Road, Xinlian Community, KOBELCO®, HITACHI®, CATERPILLAR®, KOBELCO
Longcheng Street, Longgang CAT®, HYUNDAI®, VOLVO®, VOLVO
District, Shenzhen China 518172 SUMITOMO®, KATO®, DAEWOO®, HYUNDAI
Phone: 028-83397306 DOOSAN® are registered trademarks of HITACHI
Mobile/Whatsapp: their owners. CMP Technology Co.,Limited SUMITOMO
+8615328181468 has no relationship with them, and these
KATO
Email: service@sinocmp.com marks on our webs are only for reference.
DOOSAN/DAEWOO
Web:
CATERPILLAR
www.sinocmpexcavatorparts.com

Copyright © 2012~2020 SINOCMP. All rights reserved | Powered by CMP Technology Co, Ltd

You might also like