Tasks Identified Hazards Possible Risks Hazard Controls Control Measures Responsible

ELI SUB ENG ADM PPE Person

1. transport OF • Manual handling • Slip while holding • PUT OXY-ACETYLENE CYLINDER Welder /
OXY-ACETYLENE of oxy-acetylene oxy-acy. cylinder / ON Trolley AND SECURE WITH fabricator
CYLINDER TANK ON cylinder STRAP
WORKING AREA
• CYLINDER VALVE • EXPLOSION / • PUT VALVE PROTECTION CAP ON Welder /
HITS SOMETHING TOP OF CYLINDER fabricator
HARD • USE CYLINDER TROLLY secure
with strap or cylinder cage when
lifting.
2. PLUGGING • LEAK ON • FIRE WHEN IN / / • REPAIR / REPLACEMENT THE Welder /
OXYGEN HOSE AND CONNECTION OF CONTACT WITH HEAT CONNECTION OF OXY-ACETYLENE fabricator
ACETYLENE HOSE OXY-ACETYLENE OR ANY SOURCE OF HOSE Supervisor
TO ITS CYLINDER HOSE TO ITS IGNITION • CONDUCT BUBBLE TEST
TANK CYLINDER TANK • USE SCREW TYPE OR CRIMP TYPE
HOSE CLAMP
3. LAYING OF OXY- • obstruction to • TRIPPING / / • HANG THE HOSE IF POSSIBLE OR Welder /
ACETYLENE HOSE walkway/pathway RESULTING TO USE ONLY ENOUGH LENGTH OF fabricator
CUTS/BRUISE HOSE WHEN WORKING
• BARRICADE WORKPLACE WITH
SIGNAGE

4. PLUGGING OF • LEAK in • FIRE WHEN IN / / • REPAIR / REPLACEMENT THE Welder /

OXY-ACETYLENE CONNECTION OF CONTACT WITH HEAT CONNECTION OF OXY-ACETYLENE fabricator
HOSE TO CUTTING OXY-ACETYLENE OR ANY SOURCE OF HOSE Supervisor
TORCH HOSE TO CUTTING IGNITION • CONDUCT BUBBLE TEST IN
TORCH CONNECTION
• USE SCREW TYPE OR CRIMP TYPE
HOSE CLAMP
5. OPENING • POTENTIAL GAS • BURN INJURY / • NEVER POINT THE TIP OF Welder /
ACETYLENE VALVE ACCUMULATION IF CUTTING TORCH TO ANYONE OR fabricator
ON CUTTING NOT PREPARED TO TO HIS/HER CLOTHES
TORCH BODY LIGHT
6. LIGHTING OF • LIGHT UP • BURN INJURY / / • USE FRICTION LIGHTER, NOT Welder /
TORCH NOZZLE WITHOUT HAND WITH MATCHES OR A LIGHTER fabricator
PROTECTION • USE LEATHER GLOVES OR HEAT
RESISTANT GLOVES.
7. DURING • FALLING AND • FIRE / / / • use of fire BLANKET Welder /
CUTTING SPLASHING • BURN INJURY • CONDUCT HOUSEKEEPING fabricator
OPERATION IN SPATTERS in AREA BEFORE ACTIVITY start Fire watcher
OPEN AREA • BARRICADE WORKPLACE WITH
SIGNAGE
• PPE (FACE SHIELD attached to
hard hat , LEATHER HAND OR
GAUNTLET GLOVES, LEATHER
APRON AND LEG GUARD, SAFETY
GOgGLES / GLASS)

• PRESENCE OF INHALATION/ / • PPE (GAS MASK) Welder /

FUMES FROM RESPIRATORY fabricator
MELTED METAL HEALTH PROBLEMS
8. DURING SPLASHING • FIRE / / / • use of fire BLANKET Welder /
CUTTING SPATTERS in AREA • BURN INJURY • CONDUCT HOUSEKEEPING fabricator
OPERATION INSIDE BEFORE ACTIVITY start Fire watcher
CONFINED SPACE • PPE (FACE SHIELD attached to
hard hat , LEATHER HAND OR
GAUNTLET GLOVES, LEATHER
APRON AND LEG GUARD, SAFETY
GOgGLES / GLASS)

• PRESENCE OF INHALATION/ / / • USING OF PORTABLE BLOWER

FUMES FROM RESPIRATORY FAN
MELTED METAL HEALTH PROBLEMS • PPE (GAS MASK)

• OXY-ACETYLENE EXPLOSION / • BUBBLE TEST in OXY-ACETYLENE

GAS BURN HOSE AND CONNECTION
ACCUMULATION IN • KEEP CYLINDER OUTSIDE
CONFINED SPACE CONFINED SPACE
• MAKE THE CONFINED SPACE
WELL VENTILLATED
9. HOUSEKEEPING CUTS IN HOSE • LEAK TO OXY- / • AVOID DRAGGING THE HOSE
OF oxy-acy ACETYLENE HOSE WHEN HOUSEKEEPING
HOSE/dragging DUE TO DRAGGING • ALWAYS REMOVE HOSE
CONNECTION WHEN NOT IN USE