REGULAR SAFETY MECHANICAL INSPECTION

Overhead Crane Single Grinder 5T

No Deskripsi / Description OK Not N/A Komentar / Comments
OK

A. PRE-START SAFETY ACTIVITIES

1 Catat Hours Meter (tidak termasuk bilangan desimal), Down time/ Delay
Record Hour Meter (Non decimal point), Down Time/ Delay
2 Pastikan Semua Handel Kontrol pada Posisi Netral
Ensure Control Handles on Neutral Position
3 Matikan Mesin dan Switch Baterai Utama pada Posisi OFF
Turned Off Engine & Main Battery Switch on OFF Position
4 Pasang 'Master Lock' dan Kartu Isolasi oleh Pengawas
Apply Master Lock & Tie 'Isolation' Tag by Supervisor
5 Pasang Tanda Bahaya Pribadi dan Kartu Peringatan Service
Tie 'Personal Danger' tag & 'Out of Service' tag
6 Dilarang yang Tidak Berkepentingan Berada di Sekitar Unit
All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed
7 Gunakan APD yang tepat
Used Personal Safety Gear
8 Pagar
Hand Rails
9 Tangga & Tempat Pijakan
Ladders & Steps
10 Sistem Pemadam Otomatis-Bila Ada
Fire Suppression System-If Equipped
11 Tabung Pemadam Kebakaran
Fire Extinguisher
12 Lampu Rotari
Rotary Light / Strobe Light
13 Tutup Pengaman
Safety Guard - Fan, Belt, Driveshaft, Radiator etc.
14 Tanda/Label Peringatan Tersedia dan Jelas
All Warning Tags/Safety Labels Fitted & Clear

B. MACHINES

1 All Functional Operating Mechanisms:

Maladjustment that interferes with properoperation. Unusual sounds.
2 Braking Mechanism:
Slipping under load. Difficult to release.
3 Brake Parts: Brake Discs:
Glazing. Oil contamination.
4 Pawl and Ratchet:
Wear
5 Pawl Spring:
Corrosion & stretch
6 Load Chain:
Refer to Load Chain Inspection Report Form No. C7.
7 Hand Chain:
Nicks, gouges, cracks, distortion.
8 Hooks:
Refer to Hook Inspection Report Form No. C8.
9 Hook Retaining Members:
Not tight or secure.
10 Hook Latch:
Missing, damaged, does not close hook opening.
11 Suspension Members,
Including Chain Attachments, Suspension Bolts, Pins, and
12 Nuts:
Wear, distortion, cracks, loose.
13 Chain Sprokets and Handwheels:
Wear, cracks, broken, distortion.
14 Gears:
Wear, broken teeth, cracks, lubrication.
15 Bearings & Shafts:
Wear, distortion, cracks, loose, lubrication
16 Lubrication:
Lack of amount, dirty.
17 Load Block:
Cracks, distortion, loose bolts, pins, or nuts.
18 Trolley:
Refer to Trolley Inspec- tion Report Form No. C5.
19 Supporting Structure:
Distortion, cracks.
20 All Bolts, Pins, and Nuts:
Missing, damaged, distortion, loose.
21 WARNING, Instruction Labels, and Load Markings:
Missing, illegible.
22 All Functional Operating Mechanisms:
Maladjustment that inter- feres with proper operation. Unusual sounds.
23 Control Devices:
Improper operation.
24 All Limit Switch Devices:
Maladjustment or malfunction.
25 Hooks:
Refer to Hook Inspection Report Form No. C8.

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Overhead Crane Single Grinder 5T
No Deskripsi / Description OK Not N/A Komentar / Comments
OK

26 Hook Retaining Members:

Not tight or secure.
27 Hook Latch:
Missing, damaged, does not close hook opening.
28 Load Chain Reeving:
Not in accordance with reeving of manufacturer.
29 Load Chain:
Refer to Load Chain Inspection Report Form No. C7.
30 Suspension Members, Including Chain Attachments, Suspension Bolts, Pins, and Nuts:
Wear, distortion, cracks, loose.
31 Chain Sprockets:
Wear, cracks, broken, distortion.
32 Lubrication:
Level low, dirty.
33 Load Block:
Cracks, distortion, loose bolts, pins, or nuts.
34 Motor Brake:
Drift, lining wear, out of adjustment.
35 Load Brake:
DRIFT
36 Contactors:
Pitting, deterioration, wear, improper operation.
37 Electrical components:
Pitting, deterioration, wear.
38 Wiring and Fittings:
Loose connections, abraded, cut, or nicked insulation.
39 Trolley:
Refer to Trolley Inspection Report Form No. C5.
40 Supporting Structure:
Distortion, cracks.
41 All Bolts, Pins, and Nuts:
Missing, damaged, distortion, loose. Control Device Markings
42 (Function and Direction La- bels):
Missing, illegible.
43 WARNING, Instruction Labels, and Load Markings:
Missing, illegible.
44 All Functional Operating Mechanisms:
Maladjustment that interferes with proper
operation.
45 Control Unusual sounds.
Devices:
Improper Operation.
46 All Limit Switch Devices:
Maladjustment or malfunction.
47 Hooks:
Refer to Hook Inspection Report Form No. C8.
48 Hook Retaining Members:
Not tight or secure.
49 Hook Latch:
Missing, damaged, does not close hook opening.
50 Wire Rope Reeving:
Not in accordance with reeving of manufacturer. Refer to Wire Rope Inspection Report Form No. C6.
51 Suspension Members, including Wire Rope Attachments, Suspension Bolts, Pins, and Nuts:
Wear, distortion, cracks, loose.
52 Drum and Sheaves:
Wear, cracks, broken, distortion.
53 Lubrication:
Level low, dirty.
54 Load Block:
Cracks, distortion, loose bolts, pins, or nuts.
55 Motor Brake:
Drift, lining wear, out of adjustment. Load Brake: Drift.
56 Contactors:
Pitting, deterioration, wear, improper operation.
57 Electrical components:
Pitting, deterioration, wear.
58 Wiring and Fittings:
Loose connections, abraded, cut, or nicked insulation.
59 Trolley:
Refer to Trolley Inspection Report Form No. C5.
60 Supporting Structure:
Distortion, cracks.
61 All Bolts, Pins, and Nuts:
Missing, damaged, distor- tion, loose.
62 Control Device Markings (Function and Direction Labels):
Missing, illegible. WARNING, Instruction
63 Labels, and Load Markings:
Missing, illegible.
64 All Functional Operating Mechanisms:
Maladjustment that interferes with proper operation.
UnusualDevices:
65 Control sounds.
Improper operation.
66 Limit Switch Devices:
Maladjustment or malfunc- tion.

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Overhead Crane Single Grinder 5T
No Deskripsi / Description OK Not N/A Komentar / Comments
OK

67 Lubrication:
Level low, dirty.
68 Trolley Frame:
Distortion, cracks.
69 Suppporting Structure:
Distortion, cracks, and track wear.
70 All Bolts, Pins, and Nuts:
Missing, damaged, distor- tion, loose.
71 Wheels:
Flat spots, wear, cracks, damage.
72 Wheel Bearings:
Excessive play, damage.
73 Gear Teeth:
Wear, cracks, broken teeth, damage.
74 Drive Pinion and Coupling:
Wear, cracks, broken teeth, loose, excessive play.
75 Bumpers and Bumper Stops:
Damage, distortion, im proper contact.
76 Motor Brake:
Drift, lining wear, out of adjustment.
77 Contactors:
Pitting, deterioration, wear, improper operation.
78 Electrical Components:
Pitting, deterioration, wear.
79 Wiring and Fittings:
Loose connections, abraded, cut, or nicked insulation.
80 Control Device Markings (Function and Direction Labels):
Missing, illegible.
81 WARNING and instruction Labels:
Missing, illegible.
82 Rope Distortion:
Kinking, crushing, unstranding, birdcaging, main strand displacement, or core protrusion. Replace if distortion exists.
83 Corrosion:
Replace if corrosion has caused broken wires.
84 Broken or Cut Strands:
Replace immediately if one strand is broken or cut.
85 Broken or Cut Wires:
Replace if twelve randomly distributed broken wires in one rope lay or four broken wires in one strand in one rope lay.
86 Reduction of Outside Diameter:
Loss of core support, wear of outer wires, stretch. Refer to equipment manual or ASME standard for replacement data.
87 End Connection or Fitting:
Corroded, cracked, bent, damaged or worn. Loose or missing bolts or low bolt torque.
88 Broken Wires at Socketed or Swaged End Fitting:
Replace if two broken wires at fitting.
89 Rope at End Fitting:
Rope pulling through fitting.
90 Sheaves:
Damage to grooves, flanges, and bearings, wear, distortion, cracks.
91 Drum:
Damage to grooves, wear, distortion, cracks.
92 Chain Condition:
Dirty, corroded.
93 Chain Damage:
Gouges, nicks, weld spatter, corrosion, distorted links.
94 Operation:
Binding, jumps, noisy.
95 Chain Wear and Elongation:
Refer to equipment manual or ASME standard for replacement data.
96 Inter-Link Wear:
Refer to equipment manual or ASME standard for replacement data.
97 End Connection or Fitting:
Corroded, cracked, bent, damaged or worn. Loose or missing bolts or pins.
98 Sprockets:
Damage, wear, distortion, cracks.
99 Throat Opening:
Replace if opening exceeds 15% of new hook. Refer to equipment manual or ASME standard for replacement data.
## Hook Depth at Load Bearing Point:
Replace if wear exceeds 10% of new hook. Refer to equipment manual or ASME standard for replacement data.
## Twist:
Replace if bend or twist exceeds 10o from plane of unbent hook..
## Hook Damage:
Gouges, nicks, weld spatter, corrosion, cracks, distor- tion.
## Hook Latch:
Missing, not operative, does not close throat opening, damaged.
## Retaining Members:
Damaged, loose.
## Bearing:
Binding, lack of lube.

C. WINCH 1/ WINCH 2

1 Periksa Ketinggian Oli Winch

Check Winch Oil Level

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Overhead Crane Single Grinder 5T
No Deskripsi / Description OK Not N/A Komentar / Comments
OK

2 Periksa dan Catat Adanya Kebocoran Oli, Perbaiki jika Memungkinkan

Check & Record Any Oil Leaking. Repair if Enable

D. ROPE REEVING WINCH

1 Lumasi Counter Bearing jika Memungkinkan

Lubricate The Counter Bearing If Possible
2 Periksa dan Catat Adanya Kebocoran Oli, Perbaiki jika Memungkinkan
Check & Record Any Oil Leaking. Repair if Enable

E. TAGLINE WINCH

1 Periksa Ketinggian Oli Tagline Winch

Check Tagline Winch Oil Level
2 Lumasi Braket Rope pada Boom Base dan Periksa Pulley dari Kerusakan
Lubricate Rope Bracket On The Boom Base Section & Check Pulley for Damage
3 Periksa dan Catat Adanya Kebocoran Oli, Perbaiki jika Memungkinkan
Check & Record Any Oil Leaking. Repair if Enable

F. HOOK/PULLEY BLOCK

1 Lumasi Swivel pada Hooks

Lubricate the Swivel On The Hooks (Without Rollers)
Lumasi Bearing dan Axles, Periksa Rope Fixing Point, Periksa Pergerakan dan Keausan pada Rollers, Periksa Rope Guard dan Baut Pengikat
2
Ada dan Tidak Rusak
Lubricate The Bearing & Axles, Check The Rope Fixing Point, Check for Ease Of Movement & Wear Of the Rollers, Check That The Rope Guard & The
G. ELECTRICAL SYSTEM

1 Periksa Inclinometer Mekanis Berfungsi dengan Baik

Check That The Mechanical Inclinometer Is Working Properly
2 Periksa Floodlights/Auxiliary Floodlights Berfungsi dengan Baik
Check The Floodlights/Auxiliary Floodlights Are Working Properly
3 Periksa Switch-switch untuk Hoist Limit, Boom Limit, Piling dan Drilling Rig Berfungsi dengan Baik
Check Hoist Limit Switches, Boom Limit Switches, & If Necessary, Limit Switches Of the Piling & Drilling Rig To Ensure They Are Working Correctly
4 Periksa Switch-switch untuk Hoist Limit, Boom Limit, Piling dan Drilling Rig Berfungsi dengan Baik
Check Hoist Limit Switches, Boom Limit Switches, & If Necessary, Limit Switches Of the Piling & Drilling Rig To Ensure They Are Working Correctly

H. STRUCTURE & ATTACHMENT

1 Periksa Structure dari Retak dan Kerusakan

Check The Machine Steel Structure For Damage & Cracks
2 Periksa Kekencangan dan Fungsi Anemometer, Hoist Limit Switch dan Limit Switch dari Jib Tilting-Back Supports
Check The Anemometer, Hoist Limit Switch, & Limit Switch Of The Jib Tilting-Back Supports For Tight Fit & Operation
3 Periksa Gerakan Locking Flaps pada Jib
Check The Locking Flaps For Easy Of Movement
4 Periksa Gerakan Roda pada Jib Head
Check Wheel Movement On The Jib Head Section
5 Periksa Kekencangan dan Fungsi Anemometer dan Hoist Limit Switch
Check The Operation Of The Anemometer & Hoist Limit Switch For Tight Fit
6 Lumasi Semua Pulley, Wheel Bearings dan Grease Points (pada fitting grease)
Lubricate All Pulleys, Wheel Bearings & Grease Points (on Nipple Grease)
7 Periksa Keretakan di Boom Lashing
Any crack on the boom lashings
8 Periksa Kondisi Fungsi Anti Two Block Sistem
Fitness / secureness of Anti two block systems
9 Periksa Keamanan Keranjang Switch untuk Anti Two Block
Secureness of basket switch for anti two block
10 Periksa Ikatan/Keamanan Boom Head Komponen untuk Mencegah Sparepart/Baut Longgar dan Jatuh
Secureness all components to prevent Falling objects
11 Lumasi Semua Fitting Grease pada Unit
Lubricate all Grease Fitting Points
12 Pastikan Safety Sign Ada di tempatnya, Terbaca dan Tidak Rusak
Check Safety Sign to Ensure They Are Complete, Legible & Undamaged
13 Lumasi Semua Fitting Grease pada Unit
Lubricate all Grease Fitting Points

I. WIRE ROPE

1 Check inspeksi visual terhadap Main Wire lumasi spesial oli bila perlu
Check visal inspection on Main Wire, lubricate fluid special if necessary
2 Check inspeksi visual terhadap Aux Wire lumasi spesial oli bila perlu
Check visal inspection on Aux Wire, lubricate fluid special if necessary
3 Check inspeksi visual terhadap Boom Wire lumasi spesial oli bila perlu
Check visal inspection on Boom Wire, lubricate fluid special if necessary

J. DROP INSPECTION CHECK LIST

1 Periksa Rantai dan Baut Pengikat Anti Two Block (Main)

Check Chain and Bolt Lock Nut for Anti Two Block
2 Periksa Rantai dan Baut Pengikat Anti Two Block (Aux)
Check Chain and Bolt Lock Nut for Anti Two Block
3 Periksa Braket Sensor Angin termasuk Kondisi Bolt dan Nut
Check Bracket Wind Sensor, including Bolts & Nuts
4 Periksa Braket Rotary dari korosi dan Bolt / Nut yang Hilang
Check Bracket Rotary Corrosion and Bolt Loose
5 Periksa Open Spelter Sockets, Pin dan Pengunci
Check Open Spelter Socket, Pin and Lock Pin

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Overhead Crane Single Grinder 5T
No Deskripsi / Description OK Not N/A Komentar / Comments
OK

6 Periksa Open Wedge Sockets, Pin dan Pengunci

Check Open Wedge Socket, Pin and Lock Pin
7 Periksa Kondisi Rope Grips
Check Rope Grips Condition
8 Periksa Pin Pengunci Boom
Check Lock Pin Lock
9 Periksa Pengunci di Pengait Main Hook
Check Safety Latch Main Hook
10 Periksa Pengunci di Pengait Aux Hook
Check Safety Latch Aux Hook
11 Periksa Penangkal Petir dan Kondisinya
Check Lighting Shield / Protector Condition
12 Periksa Baut dan Mur di Sign dan Papan Logo PTP
Check Bolts and Nut for Sign and PTP Logo
13 Periksa Sheave Rope dan Bearing
Check Sheave Rope and Bearing
14 Periksa Kondisi Brake Drum
Check Brake Drum Condition
15 Periksa Fixed Caliper Disc Brake dari Kerusakan
Check Fixed Caliper Disc Brake for Damage
16 Periksa Kekencangan Baut pada Rope End
Check The Rope End Fastening For Tight Fit
17 Periksa Transport Lashing dan Round Sling dari Keausan
Check Transport Lashing & Round Slings For Wear
18 Periksa Rantai Round Steel dari Keausan, Retak dan Kerusakan
Check Round Steel Chain For Wear & Damage
19 Periksa Semua Hooks/Pulley Blocks dari Kerusakan, Keausan, Korosi dan Bukaan Hook yang Melebar
Check All Hooks/Pulley Blocks For Damage, Wear, Corrosion, & Widening Of Hook Aperture
20 Periksa Safety Catch Ada dan Berfungsi dengan Baik
Check That Safety Catch Is Present & Working Properly
21 Periksa Penempatan Rope pada Pulley dan Drum
Check That Ropes Are Guided Correctly Over The Rope Pulleys & The Rope Winds Correctly Onto The Drum
22 Periksa Keausan, Kekencangan dan Pelumasan pada Ropes
Check Ropes For Wear, Tight Fit & Lubrication
23 Periksa Feeds Rope dan Crowd Winch dari Keausan, Kawat yang Rusak, Korosi dan Pelumasan yang Memadai, Khususnya di sekitar Winch
Check The Feed ropes & Crowd Winch for Wear, Wire Breaks, Rust & Adequate Lubrication, Particularly Around The Crowd Winch
24 Periksa Gerakan Semua Pulley, Tanda-tanda Keausan dan Kerusakan
Check All Pulleys For Ease Of Movements, Signs Of Wear & Damage
25 Periksa Kekencangan Rope Pulley
Check Rope Pulleys For Tight Fit
26 Periksa Rope Suspension (Rope Clamps) dari Kawat yang Rusak
Check The Rope Suspension (Rope Clamps) for Wire Breaks
27 Periksa Pocket Locks pada Rope Suspension dan Rope Fixation dari Kerusakan (Retak, Korosi, Kaku)
Check The Pocket Locks On Rope suspension and Rope Fixation
28 Periksa Rope Ends Fitting dari Retak, Ganti Seluruh Rope jika diperlukan
Check The Rope End Fittings For Cracks & Rreplacing Entire Rope If Necessary
29 Periksa Thimble Connection dari Retak, Terpisah, Korosi dan Kawat yang Rusak
Checking The Thimble Connection For Crack, Splitting, Corrosion & Wire Breaks

K. BEFORE UNIT SEND TO OPERATION

1 Pastikan Tutup Oli Sudah Terpasang Benar dan Tidak Ada Kebocoran
Ensure Drain Plug Correctly Fitted & No Leakages
2 Pastikan Semua Ketinggian Oli Komponen Sudah Benar
Ensure all Compartments Oil Level are Correct
3 Bersihkan Kotoran Oli dan Kain Lap yang Tersisa
Clean Waste oil, Racks & other Rubbish from unit
4 Bunyikan Klakson Panjang 1 (satu) Kali Sebelum Menghidupkan Mesin
Sound Horn (1x) before Starting Engine
5 Periksa Semua Personil Aman Sebelum Unit Uji Jalan
Check all Personals on Safe Condition before Test Running

L. ADDITIONAL CHECKS

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Overhead Crane Single Grinder 5T
No Deskripsi / Description OK Not N/A Komentar / Comments
OK

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy