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Handling, Filtration and Polishing Performance Characterization of Next Generation CMP Slurries
Handling, Filtration and Polishing Performance Characterization of Next Generation CMP Slurries
Handling, Filtration and Polishing Performance Characterization of Next Generation CMP Slurries
transport
Overview
Motivation and Objectives
Why Characterize CMP Consumables?
CMP Slurry Health Management Challenges
Slurry Characterization, Blending and Distribution
Slurry Filtration: Trends, Methodology and Mechanisms
Typical Slurry Handling and Filtration Characterization Data
Characteristics of New High-Purity Colloidal Silica Slurry
Filtration, Polishing and Wafer Defectivity Performance Data
Summary and Conclusions
80
15
>10 Particles/ml Gel
70
Relative Number of Particles
60 Particles
50
Defect-Causing
40 “Large Particles”
30 10
4 6
to 10 Particles/ml
20
10
0
0 200 400 600 800 1000 1200 1400 1600
Particle Size (nm)
D50 D99
(mean
size)
Earlier 0.20 μm 1 μm
0
Particle Size
Handling and Filtration of CMP Slurries Silco Electronic Materials
Levitronix CMP Users Conf., Feb. 11, 2008
CONFIDENTIAL / Page 12
Slurry Filtration Characterization
Retention/Flow and Pressure Drop Test
– Retention test conducted with PSL beads solution and CMP slurries and pressure
drop tests at 0, 1, 2, 3, 4 GPM using a differential pressure unit
Lifetime Test
– Testing with CMP slurries and pressure drop and flow rate measurements till
pressure drop reaches a specified limit
Recirculation Loop Test
– Evaluation of global loop and POU filters using a vacuum-pressure dispense
system as well as bellows, diaphragm, a magnetically levitated centrifugal pumps
Collaborative Testing with Slurry Vendors and Customers
– Field returned filter analysis and troubleshooting
– Extent of filter plugging/remaining lifetime by Δp and weight gain
– SEM and ESEM (environmental SEM, for wet sample imaging) analysis
Filter Related Troubleshooting at Site
Pump
DI Water
Pinch Valve
Chiller
In Centrifugal
Pump Test Only
Distribution
POU Loop Filter
Filter
Supply Tank Collection Tank
8000 rpm, 28 psi back pressure, 8 lpm, 63.4 28 psi back pressure, 8 lpm, 63.4 turnovers/hr,
turnovers/hr, 20 hr test, BPS-3 pump 24 hr test, diaphragm pump
2.0E+05 2.0E+05
0 Turnovers 0 Turnovers
31.7 Tunovers 31.7 Tunovers
(# Part > = Diameter)
Cumulative Number
1.5E+05 63.4 Turnovers 1.5E+05 63.4 Turnovers
127 Turnovers 127 Turnovers
1270 Turnovers
380 Turnovers
1.0E+05 1.0E+05 1395 Turnovers
5.0E+04 5.0E+04
0.0E+00 0.0E+00
0.1 1 10 0.1 1 10
Particle Diameter (microns) Particle Diameter (microns)
LPC data for Silica Slurry 1 in a vacuum- LPC data for Silica Slurry 1 in bellows
pressure dispense system at 17.1 turnovers/hr pump recirculation loop at 60 turnovers/hr
100000 100000
0 hour 0 hour
5 minutes
Cumulative Number
Cumulative Number
80000 80000
24 hours 2 hours
72 hours 18 hours
60000 140 hours 60000 24 hours
162 hours 42 hours
40000 40000
20000 20000
0 0
1 10 1 10
Particle Diameter (microns) Particle Diameter (microns)
% Re te n tio n Ta r g e t = 7 5
400 00
( Cu m . # > = 0 .5 6 m ic r o n )
300 00 % Re t. A c h ie v e d = 7 8
200 00 Fe e d S ilic a - 1
100 00 CS 0 5 f iltr a t e
0
0 .1 1 10 LPC for 0.5 μm (CS05) nominal rating
(a ) P a rtic le S i ze (m i c r o n s )
depth media filters in single-pass
2 000 00
filtration experiments. (a) Silica-1, (b)
(# Part > = Diameter)
Cumulative Number
% R e te n t io n Ta r g e t = 7 5
1 500 00 ( Cu m . # > = 0 .5 6 mic r o n ) Ceria-1, and (c) Alumina-1 slurry.
% R e t. A c h ie v e d = 5 6
1 000 00
Fe e d C e r ia - 1
500 00 CS 0 5 f ilt r a te
0
0 .1 1 10
(b ) P a r ti c le S ize ( m ic r o n s )
1000 00
(# Part > = Diameter)
Cumulative Number
% Re te n tio n Ta r g e t = 7 5
800 00
( Cu m . # > = 0 .5 6 m ic r o n )
600 00 % Re t. A c h ie v e d = 8 8
400 00 Fe e d A lu m in a - 1
200 00 CS 0 5 f ilt r a te
0
0 .1 1 10
(c) P a r ti c le S ize ( m ic r o n s )
KOH
CMP
Low-pH Mix
Lev 1
Slurry Feed Tank
pump
Cleanroom
Filtering & Lev 2
Packaging pump
12
Spec. Limits
11.5
11
pH
10.5
10
Silco Process
9.5
Industry Standard
9
8.5 DAYS
180
165
135
150
120
105
60
75
90
30
15
45
0
Normalized Defects
Slurry [Al] [Ca] [Cr] [Fe] [Ni] [Na]
& Microscratches
198
Silco <1 <0.1 <0.1 <1 <0.1 <10
164
588-658
Standard <100 <1.8 NA <6.5 <10 <50
268-316
233-277
Supplier X NA NA NA NA NA NA
451-533
NA
Typical <50 <5 <1 <20 <100 <100
198
Silco 7.0 6.0% 3800
164
588-658
Standard 7.0 7.4% 3700
268-316
233-277
Alternative 7.6 5.5 to 8.0% 3650
451-533
No defects
found
1.5E+05
Cumulative # of Particles / mL
Silica Dispersion
Pump
Pressure Pressure
Gauge, P1 Gauge, P2
5.0E+04
Weight
Scale 0.0E+00
0.1 1 10
Slurry Supply Particle Diameter (microns)
Tank
Figure 1. Schematic of Filter Test Set-Up. Figure 2. Colloidal Silica Dispersion source and
Planargard® high retention filters LPC distribution.
6.0E+06 3.0E+05
Cumulative # of Particles / mL
Cumulative # of Particles / mL
Silica Dispersion Silica Dispersion
(# Part / mL > = Diameter)
3.0E+06
2.0E+06 1.0E+05
1.0E+06
0.0E+00 0.0E+00
0.1 1 10 0.1 1 10
Particle Diameter (microns) Particle Diameter (microns)
Figure 3a. Colloidal Silica Dispersion source and Figure 3b. Colloidal Silica Dispersion source and
Planargard® 1 micron filters LPC distribution. Planargard® 1 micron filters LPC distribution.
5.0E+05 1.5E+05
Cumulative # of Particles / mL
Cumulative # of Particles / mL
EM-5530HP EM-5530HP
(# Part / mL > = Diameter)
2.0E+05
5.0E+04
1.0E+05
0.0E+00 0.0E+00
0.1 1 10 0.1 1 10
Particle Diameter (microns) Particle Diameter (microns)
Figure 4a. EM-5530HP oxide silica slurry source and Figure 4b. EM-5530HP oxide silica slurry source and
Planargard® high retention filters LPC distribution. Planargard® high retention filters LPC distribution.