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Electrical M06 ElectSchem EN TXT
Electrical M06 ElectSchem EN TXT
SERV1877
Pos Neg
Motor 10 A
Circuit
Solenoid Motor Transistor Battery Breaker Fuse Light
T T
G S
Ign Mtr Bat
Alt
+ R Send
Motor
Grd
Electrical Schematics
Schematics contain many different symbols, charts, tables, and other information.
You must understand the meaning of these in order to properly use an electrical
schematic.
• Distribute schematics to Schematics are basically line drawings that explain how a system works by using
participants or display a symbols and connecting lines. Symbols are used to represent devices or components
schematic on the screen/board. of both simple and complex electrical and electronic systems. Schematic symbols
are used extensively in Caterpillar publications for diagnosing electrical concerns.
Although there are many electrical symbols used in circuit diagrams, this illustration
shows some of the more common Caterpillar electrical symbols.
Schematics are used by technicians to determine how a system works and to assist
in the repair of a system that has failed.
• A complete list of Electrical Schematic symbols present a great deal of information in a small amount of space
Schematics is available in and the reading of schematic symbols requires highly developed skills and practice.
REHS0440. A logical step-by-step approach to using schematic diagrams for troubleshooting
begins with the technician’s understanding of the complete system.
• Front of schematic
-- Color codes for circuit identification
-- Color abbreviation codes
-- Symbol descriptions
-- Wiring harness information
-- Schematic notes and conditions
-- Grid design for component location
-- Component part numbers
• FRONT of the schematic features Some of the features on the front of the schematic include:
• Back of schematic
-- Schematic symbols
-- Wire description chart
-- Related electrical service manuals
-- Harness connector and component locations
-- Switch, resistor, and solenoid specifications
-- Diagnostic code list
• BACK of schematic Some of the features on the back of the schematic include:
5_1
• Component Grouping Borders Component Grouping Borders (arrow) are dashed lines used to identify the circuitry
replace multiple styles of and components according to physical location or functional grouping. As the
dashed lines for simplification of illustration above shows, Component Grouping Borders will be labeled for the group
schematics they depict—in this case components located on the roof of an M-Series Motor
Grader. Dashed lines may also identify a component or grouping that is available as
an attachment.
OLD FORMAT
Color Code Wire Size
Wire Label
169 - PK - 18
169 - H5 PK - 18
This new format includes the circuit identification number (169; more commonly
referred to as wire number), harness identification code (H), the wire number in the
harness (5), insulation color code (PK), and the wire size (18). Wire sizes that are
not labeled will be #16 AWG.
NOTE: The codes shown are examples of the new identification system.
Consult the appropriate electrical schematic for more detailed and accurate
information.
CONNECTOR IDENTIFICATION
OLD FORMAT
Connector Label Connector Label
H G
NEW FORMAT
H-C7
1552267
7_1
The new connector identification format includes the harness identification code (H),
identifies the assembly as a connector (C), identifies the number of the connector
within the harness (7), and lists the connector part number (155-2267).
NOTE: The codes shown are examples of the new identification system.
Consult the appropriate electrical schematic for more detailed and accurate
information.
COMPONENTS
OLD FORMAT
FUSE
P/N
10 A
NEW FORMAT
H-P12
113-8490
10 A
8_1
The previous method of component labeling on a schematic shows the descriptive
name and the component part number. The schematics drawn in PRO/E format
contain a harness identification letter (H), a serializing code (P-12) where “P” stands
for part and “12” stands for harness position (number “12” part in harness “H”), and
the component part number (113-8490).
NOTE: The codes shown are examples of the new identification system.
Consult the appropriate electrical schematic for more detailed and accurate
information.
SPLICES
OLD FORMAT
10 A 405-GY-16
Splice
405-GY-18
NEW FORMAT
10 A 405-G9 GY-16
Splice
405-G7 GY-18
Splice
405-G14 GY-18
9_1
The PRO/E format for splices uses two connection points to indicate on which side
a given wire exits. The previous splice symbol used a simple filled in dot to indicate
a splice.
The new format shows that harness “G”, Wire 405-G9 GY-16 is spliced into two
wires, “405-G7 GY-18” and “405-G14 GY-18.”
NOTE: The codes shown are examples of the new identification system.
Consult the appropriate electrical schematic for more detailed and accurate
information.
10_1
Navigating Schematics
Navigating schematics can be a challenge. This lesson will provide the knowledge
necessary to effectively navigate an electrical schematic.
1 4 7 - PU 1 4 7 - PU
L3 8
L4 6
L4 6 L4 6
L3 9 L3 9 L3 9
1 4 7 - PU
8 9 3 - GN- 1 8 200%
3 0 8 - YL
8 9 3 - GN- 1 8
L4 0
8 9 2 - BR- 1 8
8 9 2 - BR- 1 8
L4 7
4 0 3 - GN- 1 8
2 3 5 - BK- 1 8
4 3 0 - BU- 1 8
4 0 3 - GN- 1 8 1 8 4 - RD
L4 0
L 9 7 3 - GN 8 9 2 - BR- 1 8 8 9 2 - BR- 1 8
8 9 3 - GN- 1 8 8 9 3 - GN- 1 8
L4 5
F 8 8 9 - WH- 1 8
F 8 8 9 - WH- 1 8
K9 0 7 - BU- 1 8
4 0 3 - GN- 1 8
4 0 3 - GN- 1 8
4 0 3 - GN- 1 8
L 9 7 3 - GN
L 9 7 3 - GN
B B L 9 6 9 - WH- 1 8
L 9 6 8 - OR- 1 8
H4 6 6 - BU- 1 8
H4 6 5 - GN- 1 8
L4 5
H4 6 7 - WH- 1 8
L4 4 ENG/ PUMP CONT
4 1 0 - WH- 1 8
J2 157- 3165 J1
L3 9
17 OPT I ON V SW( 2 ) 49
G E D 3 8 K9 0 7 - BU- 1 8 4 SW I NG BK CANCEL SOL SW RET URN 6
F 8 8 9 - WH- 1 8
L 9 6 9 - WH- 1 8 7 PS CONT PRV 44
L3 8
4 0 3 - GN- 1 8
L 9 7 3 - GN
G E D 4 2 4 8 7 - O R - 1 8 L 9 6 8 - OR- 1 8 19 PRV RET URN( 1 ) 34
L 3 9 H4 6 6 - BU- 1 8 14 AEC MODE I ND 35
S W 3 2 4 9 6 - W H - 1 8 H4 6 5 - GN- 1 8 24 T RAVEL AL M CANCEL I ND 15
H4 6 7 - WH- 1 8 15 T RAVEL MODE I ND 3
S W 4 1 4 0 5 - G Y - 1 8 4 1 0 - WH- 1 8 23 ACT I ON AL M 25
M7 3 6 - BU- 1 8 47 BKUP SW 24
S W 4 0 C 4 6 8 - B U - 1 8 4 0 3 - GN- 1 8 35 AL T R T ERM CREEPER T RAVEL F UNCT I ON SW 17
L 9 7 3 - GN 6 F REE SWI NG AI R HEAT ER CONT ROL L ER 4
G N D 1 4 2 3 5 - B K F 8 8 9 - WH- 1 8 44 GOV COMMAND 37
7 6 3 - BU- 1 8 2 T RAVEL SP CHG SOL 36
G N D 2 2 3 5 - B K 7 8 8 - YL - 1 8 16 SP SNSR( - ) 27
A7 6 2 - PU- 1 8 25 SP SNSR( + ) 26
1 8 4 - RD
M7 4 0 - PK- 1 8 1 T RAVEL ST R SOL OPT I ON SW 7
L4 8
M7 3 7 - WH- 1 8 8 F L OW L I M I T PRESS PRV OPT I ON SW 8
M7 3 8 - OR- 1 8 9 PRI M NF C PRESS PRV AUT O L UB F AI L URE 5
3 2 1 - BR- 1 8 13 T RAVEL AL M SPL F L T R PL UGGED 52
M7 3 9 - YL - 1 8 20 PRV RET URN( 2 ) F SEC F L T R PL UGGED 51
4 9 5 - GN- 1 8 30 F UEL L EVEL F PR I M F L T R PL UGGED 38
K9 0 4 - GN- 1 8 37 PUMP DI SCH ( 1 ) PRESS SNSR CAPSUL E F L T R PL UGGED 42 4 8 7 - OR- 1 8
L3 9
4 9 1 - PK- 1 8 39 HYD O I L T EMP SNSR HYD. O I L L EVEL SW 32 4 9 6 - WH- 1 8
1 8 4 - RD
1 8 4 - RD
T 9 6 7 - YL - 1 8 45 PUMP D I SCH ( 2 ) PRESS SNSR ENG O I L PRESS SW 41 4 0 5 - GY- 1 8
H4 4 6 - PK- 1 8 46 O. L . W. D PRESS SNSR ENG O I L L EVEL SW 40 C4 6 8 - BU- 1 8
36 GOV F DBK GND 14 2 3 5 - BK
3 GND 2 2 3 5 - BK
26 OPT I ON V SW( 1 ) 50
11 OPT I ON CONT PRV( 1 ) 54
12 OPT I ON CONT PRV( 2 ) +B 13 1 8 4 - RD
21 PRV RET URN( 3 ) +B 1 1 8 4 - RD
10 F AN MOT CONT PRV ACL PL UGGED 48 4 3 0 - BU- 1 8
L3 8
22 PRV RET URN( 4 ) WT R SEPARAT OR L EVEL SW 47 G9 7 6 - BU- 1 8
11_1
• We will be navigating a circuit on In order to follow a circuit on an electrical schematic in SIS, you must locate a starting
a Cat 325C Excavator electrical point. In the example above, the starting point is the controller. Using the 325C
schematic, RENR5393. You are electrical schematic RENR5393, you can trace the engine oil level switch wire C468,
encouraged to navigate this starting at Pin 40 of the controller.
schematic in SIS if you are able.
1 2 3 4
12_1
Zoom Function
When viewing a schematic, there are several different ways to zoom in and out in
order to better view the particular part of the schematic you want to look at or to help
you follow a wire:
• On your keyboard, you can click and hold the “Ctrl” button and either
the “+” button to zoom in, or the “-” button to zoom out of the schematic.
• You can zoom in on an area by using the Marquee Zoom (1) feature.
This allows you to click and drag a box to define a zoom area.
• Dynamic Zoom (2) allows you to use your mouse wheel to zoom in and
out.
• You can zoom in and out by clicking the decrease or increase zoom
buttons (3).
• You can select a zoom percentage (4).
CONN 39 L14
E472-GN-18 1 +12V
1 E472-GN-18 E473-GY-18 3 PWM+
L61 L14
2 E473-GY-18 K843-GN-18 5 SWITCH 1
3 K843-GN-18 K847-PU-18 6 SWITCH 2
M743-GN-18 4 K847-PU-18 235-BK-18 4 COMMON
Z F CONN 38 235-BK-18 2 GND
12 235-BK-18 F
200-BK-18 11 200-BK-18 200-BK-18 200-BK-18 F ATCH JOYSTICK
8 607-PK 200-BK-18 ATCH 200-BK-18 L. CHASSIS IND UNIT 235-BK-18 000-0000
169-PK-18 5 L972-BU-18 2 SEAT WITH 607-PK +B 163-6702 235-BK-18 235-BK-18
A770-PK-18 1 A755-PK-18 A537-PK-18 1 SEAT HEATER L972-BU-18 235-BK-18
105-RD 2 A756-BU-18 F 164-0505 A755-PK-18 2 S1 235-BK-18
307-OR 3 A757-GY-18 A756-BU-18 3 S2 F
308-YL 4 A758-BR-18 A757-GY-18 4 S3 235-BK-18
607-PK 7 F773-OR-18 A758-BR-18 5 S4 L972-BU-18
L972-BU-18 6 F774-WH-18 235-BK-18 1 COM
2 3 ONE TOUCH LOW IDLE SW
A755-PK-18 10 169-PK-18 998-BR-18 F774-WH-18 6
A756-BU-18 9 M736-BU-18 F F773-OR-18 F THROTTLE POS SW 128-2134
BACKUP GOV SW 1F
A757-GY-18 A F CONN 37 163-6711
BACKUP
106-0107
A758-BR-18 1 998-BR-18 235-BK-18
F773-OR-18 2 F889-WH-18 F EPR VALVE SW 235-BK-18 235-BK-18
F774-WH-18 A F
CONN 36 169-PK-18
1 2
163-6710 235-BK-18
M736-BU-18 5 A537-PK-18 K906-GN-18
3 R
K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
L969-WH-18 11 A770-PK-18 A770-PK-18 L13 308-YL
4 5 C OFF
L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD F
6 S ON
A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR 780-PU-18
A768-BU-18 3 A769-GY-18 M736-BU-18
7
105-RD B ST 150-OR-18
F
8
K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18
9 F L KEY SW
326-RD 1 K906-GN-18
998-BR-18 10 308-YL 235-BK-18 9G-7641
L13 10 11
F889-WH-18 7 326-RD A769-GY-18
12 F
A537-PK-18 12 307-OR L968-OR-18
4 105-RD ATCH QUICK
A F COUPLER SW
L13
1 150-OR-18 150-6988
CONN 35 2 780-PU-18 150-OR-18
A F 780-PU-18
CONSOLE(RH)
CAB G
WW WW
615-YL 615-YL 615-YL 615-YL ATCH
615-YL 200-BK 200-BK CAB LAMP
103-RD G VV VV 167-3441
103-RD 103-RD 103-RD DOME LAMP
103-RD 200-BK 200-BK 200-BK 176-1986 G
200-BK-18 200-BK 200-BK WW WW
200-BK-14 200-BK 615-YL 615-YL ATCH
200-BK 200-BK 200-BK-18 200-BK-18 200-BK 200-BK CAB LAMP
G VV VV 167-3441
G G
CAB 200-BK-18 200-BK-18 WINDOW
A584-BU-18 LIMIT SW
117-6306
L7 L7
MONITOR
157-3198 N N G CONN 44
GND 2 201-BK-18 2 201-BK-18
132-1829
ACTION ALARM G
13_1
L6
7A CONV
+B 1 103-RD 1 103-RD
2
1
IN MEM
9-PK-18
IN MEM
-0327
. OUT
M OUT
M OUT
. OUT
K-18
H-18
METER
. IN
8 8 A/C PHOTO
. IN
G
6T-7337 SENSOR
Y/G
Hand Tool
You can use the Hand Tool to “grab” the schematic and move it where you wish. This
tool aids you in tracing a wire throughout the schematic. To move the schematic, click
on the hand icon. Place the hand anywhere on the schematic. Click and hold the left
mouse key while you move the mouse. The schematic will move as you move the
mouse.
3
109-RD-4 616-BU
893-GN-18 322-GY
892-BR-18 779-WH-18
SERV1877 - 03/10
A588-GN 487-OR-18
763-BU-18 496-WH-18
L39
K906-GN-18 405-GY-18
M740-PK-18 C468-BU-18
200-BK 893-GN-18
1
616-BU 892-BR-18
322-GY 403-GN-18
607-PK L973-GN
L47
-14-
168-RD-10 893-GN-18
147-PU 892-BR-18
998-BR-18
Module 6 - Electrical Schematics
As you continue to follow C468 (1), it arrives at the connector from highway L39 (2)
F716-WH-18
SERV1877 - 03/10 -15- Module 6 - Electrical Schematics
ALT
109-RD-4
B
+ R
B
403-GN-18
ALTERNATOR
185-5294 B 200-BK-4
A/C CLUTCH B
L76
SOL 2 200-BK-18
113-3499
1 1 E554-PK-18
L77
B
ENG OIL 2 235-BK-18
LEVEL SW 1 C468-BU-18
111-4759
L55
ENG SPEED B
L44
PICKUP WH-18 1 788-YL-18
189-5746 BK-18 2 A762-PU-18
B
304-WH-8
200-BK-18
168-RD-10
130-RD-14
G S
101-RD-4
304-WH-8
109-RD-4
A588-GN
607-PK
616-BU
B
101-RD-4
MTR BAT AA
RD-00 GG
RD-00 A762-PU-18
C468-BU-18
E554-PK-18
403-GN-18
788-YL-18
109-RD-4
101-RD-4
304-WH-8
MOTOR
235-BK-14
235-BK-14
235-BK-18
200-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK-16
235-BK-14
200-BK-4
STARTER
MOTOR
104-7040
C468-BU-18
E554-PK-18
A762-PU-18
235-BK-18
893-GN-18
892-BR-18
403-GN-18
788-YL-18
403-GN-18
101-RD-4
304-WH-8
109-RD-4
GROUND STRAP
128-8886
L43
229-BK-14 Z
CHASSIS
L43
L43
L42 L42
15_1
Finally, wire C468 arrives at the Eng Oil Level Switch (1) through highway L43.
Caterpillar schematics are designed in such a way that, once the desired circuit is
located, it is easy to follow it from beginning to end.
616-BU 109-RD-4
322-GY 101-RD-4
through a connector
H705-BR-18 168-RD-10
893-GN-18 638-WH
892-BR-18 8630-BU
L41
169-PK-18 169-PK-18
113-OR-18
147-PU 11 308-YL
120-YL 8 103-RD
L56
L57
L56
646-RD-18 1 175-RD-14
124-GN-14 10 154-RD
638-WH 5 189-RD
607-PK 6 320-RD-18
103-RD 9 607-PK
L49
175-RD-14 4 615-YL
CONN 8
307-OR 3 645-RD-18
114-WH 2 H705-BR-18
-16-
L36
8630-BU 12 118-GY
199-OR
189-RD
105-RD
154-RD
308-YL 5 129-BU
8 307-OR
12 172-GN-18
9 114-RD
B
D
16_1
It is important to note that when a wire passes through a connector, it’s designated
Module 6 - Electrical Schematics
SERV1877 - 03/10 -17- Module 6 - Electrical Schematics
1 2 3 4
17_1
Find Function
A helpful tool, which will aid you as you try to locate a specific item in the schematic,
is the Find function. To access the Find function, you can click on the binocular icon
(1) or use CTRL+SHIFT+F simultaneously on the keyboard. The Find Text function
is similar to a top to bottom and left to right search.
You can also use the Find window (2) to find items on the schematic. Type your
search criteria, such as “oil level sw.” Click the Find Previous button (3) or the
Find Next button (4) to look for oil level sw on the schematic. “Oil level sw” will be
highlighted on the schematic (5).
Please keep in mind that the find text function does not start at the beginning of a
wire and stop at the end. The Find Text function is similar to a top to bottom and left
to right search.
It is also important to note that the term you are trying to find will likely appear in
several spots on the schematic; so you may have to click Find Next to cycle through
them until you find the exact location.
18_1
Collage Schematics
A collage schematic contains the same information as the main schematic. The
collage schematic is divided into letter-size illustrations that enable the user to print
out only the sections/pages needed.
19_1
When viewing a schematic in Adobe Acrobat Reader, there are hot keys that
make browsing through a PDF file much easier. The more a technician becomes
comfortable using these hot keys, the more effective they will become in navigating
the schematic in SIS. Some common hot keys are: