ATTACHMENT - 1

1
2 INPUT
3 Duct Jacket
4 Mass flow m kg/hr 52500
5 Inlet temperature T1 °C 800 30.0
6 Outlet temperature T2 °C 500 45.0
7 Heat capacity cp kcal/kg-°C 0.1 1.0
8 Density r kg/m3 0.30 1000
9 Viscosity m cP 0.01 1.00
10 Thermal conductivity k kcal/hr-m-°C 0.19 0.67
11
12 Duct metal thermal condutivity k 34.5
13 Duct OD in 63.4
14 Thk in 0.4
15 Duct ID in 62.6
16 Jacket ID in 70.1 OK
17
18 Rd Duct hr-m-°C/kcal 0.0000
19 RD Jacket hr-m-°C/kcal 0.0000
20
21
22 OUTPUT
23 HEAT BALANCE
24 Duct Jacket
25 Flow rate kg/hr 52500 94500
26 T1 °C 800.0 30.0
27 T2 °C 500.0 45.0
28 Q kcal/hr 1417500
29
30 THERMAL SIZING
31 Area of jacket m2 70.0
32 Length of jacket m 14
33 Duct OD in 62.6
34 Jacket ID in 31.5
35 Ud 34
36 Resistance Jakcet Jacket Rd Wall Duct Rd Duct side
37 20% 0% 1% 0% 79%
38
39 HYDRAULICS Duct Jacket
40 Velocity m/s 24.5 0.1
41 Pressure drop Bar 0.00009 0.00001
42
43
44
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A B C D E G H I J K L
 ATTACHMENT - 1

1
2 HEAT BALANCE
3 Duct Jacket
4 Mass flow m kg/hr 52500 94500
5 Inlet temperature T1 °C 800 30
6 Outlet temperature T2 °C 500 45
7 Temperature difference DT °C 300 15
8 Heat capacity cp kcal/kg-°C 0.1 1.0
9 Q Heat flow Q kcal/hr 1417500
10 Density r kg/m3 0.3 1000
11 Viscosity m cP 0.01 1.00
12 Thermal conductivity k kcal/hr-m-°C 0.19 0.67
13
14 LMTD Counter flow
15 Hot end approach DTh °C 755
16 Cold end approach DTc °C 470
17 LMTD °C 601
18
19 Hydraulics
20 Duct OD in 63.4
21 Thk 0.4
22 Duct ID 62.6
23 Jacket ID in 70 OK
24
25 Cross Section Area in m
26 Duct m2 1.9856 Eq dia 62.6 1.590
27 Jacket m2 0.5028 Eq dia 31.5 0.800
28
29 Velocity
30 Duct m/s 24.48
31 Jacket m/s 0.05
32
33 DIMENSIONLESS NUMBERS NRE Pr Pr^1/3
34 dvr/m cpm/k
35 Duct 1297560 0.0 0.25
36 Jacket 41771 5.4 1.75
37
38 jH factor (Kern) jH = (hD/k) * (cpm/k)^(-1/3) * (m/mw)^(-0.14) Nu * (Pr)^(-1/3) * (m/mw)^-0.14
39 Duct From curve 1448 Curve interpolated 1448
40 Jacket From curve 116 Curve interpolated 116
41
42 HT Coeff Ignore m / m w
43 Duct hi = jH * (Pr^1/3)*k/D kcal/hr-m-°C 43
44 Jacket ho = jH/(Pr^-1/3)*k/D kcal/hr-m-°C 171
45
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 ATTACHMENT - 1

1
2 AREA CALULATION
3
4 Ud
5 1/Ud = 1/ho + 1/hi * do/di + Rdi *do/di + Rdo + x/k
6
7 Duct OD do m 1.610
8 Duct ID di m 1.590
9 Duct thickness x m 0.010 RESISTANCE
10 Duct metal thremal conductivity k 35 0.0003 1%
11 Duct side HT coeff hi 43 0.0235 79%
12 Dirt factor in Duct Rdi 0.0000 0.0000 0%
13
14 Jacket side HT coeff ho 171 0.0059 20%
15 Rdo Rdo 0.0000 0.0000 0%
16 0.0297
17 1/Ud = 1/ho + Rdo + x/k + Rdi*do/di + 1/Hi * do/di 0.0297
18 Ud kcal/hr-m-C 34
19
20 Q Heat duty Q kcal/hr 1417500
21
22 LMTD Being true counter current no FT applicable °C 601.3
23
24 Area Reqd m2 70.0
25
26 LENGTH CALCULATION
27 Area m2 70.0
28 Length = A / (p * D) m 14 14
29
30
31 PRESSURE DROP CALCULATION - Method-1
32 Duct Jacket
33 Dia m 1.590 0.800
34 Cross section area m2 1.9856 0.5028
35 Velocity 24.48 0.1
36 NRE 1297560 41771
37 Friction factor 0.003 0.005
38 Friction loss bar 0.00 0.00
39 Press drop bar 0.000092 0.000006
40
41
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A B C D E G H I J K L