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The Utilization of Plastic Wrappers in The Production of Non Load Bearing Hollow Blocks
The Utilization of Plastic Wrappers in The Production of Non Load Bearing Hollow Blocks
The Utilization of Plastic Wrappers in The Production of Non Load Bearing Hollow Blocks
INTRODUCTION
One of the main environmental problems today is the disposal of waste plastics.
The use of plastics in various places as packaging materials and products such as bottles,
polythene sheets, containers, packaging strips, etc. are increasing day by day (Tablang,
2016). This may result in the production of plastic waste from all sorts of livings from
Humans have always produced trash and disposed of it in some way so solid
waste management is not a new issue. In response to Jassim, (2016), there are some
methods of disposing solid waste with the help of human values and perceptions of what
should be done with it. However, plastic waste and their composites are still growing
rapidly due to their low cost and ease of manufacture. Despite the suitability of plastic,
the organizations are faced with a growing problem of finding alternative methods for
Accordingly, when most of the available plastic today is made from non-
biodegradable sources, land-filling by using plastic would mean burying the harmful
materials for over the period until it naturally degrades. In their original condition, any
plastic materials would increase the waste volume during landfilling. Besides the plastic
waste must hinder the ground water movement. (Kamaruddin, Abdullah, Zawawi, &
Zainol, 2017)
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In the year 2000, a solution was presented in the form of the Republic Act. 9003,
also known as the Ecological Solid Waste Management Act of 2000, but Local
Governments in the Philippines have struggled to implement its directives (Vila, 2018).
Regardless of that, the study of Chow, So, Cheung, and Yeung, (2017) states that in order
to reduce plastic waste, the popularity of plastic waste management among the public has
waste management, which are the 4r’s- reduce, reuse, recycle, and regeneration, and the
better option for alternative plastic waste disposal. This is due to its economic and
concrete mix. Besides, some alternation method of plastic could be an ideal candidate as
the lightweight concrete pavement with low strength application as there are already a lot
of published reports that have been studied concerning the ability of plastic waste mixed
Recycled plastic aggregates can also be used for producing concrete bricks (for general
applications), blocks (for river bank protection), façade elements, non-structural concrete
panels, and temporary shelters. For structural concrete applications, structures with lower
imposed loads and where the durability is less important, a certain amount of plastic
aggregates may be used in concrete. Plastic fibers can be used in concrete to control
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cracks, shrinkage, and creep rather than using expensive synthetic or steel fibers. This
will reduce not only the dependence on the natural aggregates, but possibly also the cost
This research aim to study the possibility of using recycled plastic wrappers with
in the local hollow blocks for the purpose of building construction. The hollow blocks
construction, faster speed of construction, large durability, and lower labor requirements.
On one hand economically, there are less expensive and consume less aggregate. In
addition it can be used in different places such as interior walls, columns, the compound
Beyond that, this research is facing challenges with regards to solid waste
management and recycling. Since humans tend to consume plastic on public places and
wrappers inside the hollow blocks may be a solution to some of the stated challenges.
This study attempts to verify this method within the local Hollow blocks products with
the focus of testing the compressive strength, water absorption and moisture content,
hardness, size; shape, and color, compaction factor, and fire resistance for the purpose of
This study generally aimed to assess the utilization of plastic wrappers in the
1. What are the physical properties of the plastic wrapper Hollow Blocks when
a) Compressive strength
c) Hardness
e) Compaction Factor
f) Fire resistance
2. Is there a significant difference between the plastic wrapper Hollow Blocks and
commercial Hollow Blocks when both cured at 8 and 18 days in terms of:
a) Compressive strength
c) Hardness
e) Compaction Factor
f) Fire resistance
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The study generally aimed to utilize plastic wrappers in the production of hollow
blocks sample.
in terms of:
a) Compressive strength
c) Hardness
e) Compaction Factor
f) Fire resistance
a) Compressive strength
c) Hardness
e) Compaction Factor
f) Fire resistance
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The study shall provide valuable information and knowledge on the feasibility, of
anxious voters alike, and shall function a guide for future comes, with similar objectives.
Education. This study shall offer further data concerning the utilization of plastic
analogous to the current study, and that they have a supply of relevant literature and
connected information.
Students. The results can offer students with some ideas and information on the
way to utilize the growing rate of plastic wrappers in their campuses or their households.
The collected plastic wrappers consist of mostly single-use plastic objects such as
food wrappers and pieces of cellophane which was found around the dumpsite of Can-
ayan, Malaybalay City, Bukidnon. Thus, were then be made into shredded plastic and
Malaybalay City. The tests used were compressive strength test, water absorption test,
moisture content, hardness test, size, shape and color test, compaction factor test, and
fire-resistant test. These tests were conducted at Department of Public Works and
The basis of ratio of the concrete hollow blocks are 1:10:4, were the Portland
cement is 10%, river sand is 70%, shredded plastic is 15%, the remaining 5% is the
porosity, and this ratio could provide in approximately 56 concrete hollow blocks. Thus,
were then be using a non-load bearing concrete and was based on the standard of
American Society for Testing and Materials (ASTM) that is recommended by DPWH.
The plastic wrapper hollow blocks and the commercial hollow blocks was cured on
different conditions at 8 days and 18 days and as well as the testing was depending on the
days cured. The study was significant to 8 days and 18 days due to the moisture content
test that the machine called laboratory electric oven needs only the duration time of 8
hours per day which were calculated after 3 days to complete the 24 hour drying process.
The quality of the hollow blocks were assessed based on the given parameters, namely,
compressive, water absorption, compaction factor, moisture content as well as size, color,
and shape. Furthermore, the study was also compare the produced hollow blocks and the
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commercial hollow blocks based on the given parameters and determine the significant
Definition of Terms
In order to have an easy and better understanding for readers, the following
ascending order of the adverse impacts to the Environment from low to high reduction
and is considered as the most effective and efficient method for managing waste. It can
not only minimize the generation of waste but also reduce the cost of waste
of fragments or particles.
also a brand name for a thin, quite stuff, transparent material used for covering goods.
building construction.
compacted concrete.
compression.
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penetration.
also does not release harmful chemicals into objects, making it a safe choice for food
storage.
Moisture content is the ratio of the mass of water in a sample to the mass of solids
Non-load bearing refers to carry only their own weight and may be any one of the
types discussed under load-bearing walls. This type of wall is used to close in a steel or
Plastic Wrappers is a thin, transparent plastic film that adheres to surfaces and to
Size, shape and color is the assessment tests by researcher on their ability to
hollow blocks made up of plastic wrappers that inspired and guided this study. Included
are the findings of related studies that investigated the different uses and production of
There is the main classification of plastics according to the study that was
physical terms (according to structure), elastomers in chemicals terms (double bond), and
but most commonly based their studies of plastics on physical properties and the same
time their chemical sources. The twenty or more known basic types fall into four general
groups: Cellulose Plastics, Synthetic Resin Plastics, Protein Plastics, Natural Resins,
Elastomers and Fibers. But there are two categories that are classified depending on their
can be formed into desired shapes under heat and pressure and become solids on cooling.
If they are subjected to the same conditions of heat and pressure, they can be remolded.
application of heat.
plastic material it can be melted by thermal processes. Heterogeneous structures are for
separate phases from different polymers. Polymer blends with thermoplastic components
Beyond that, through the study of Gregore (2017), it was indicated that there four
with photodegradation in an experiment, used the ultraviolet rays (UV) light from the sun
which provides activation energy required to initiate the incorporation of oxygen into the
brittle and its fracturing into smaller pieces until the polymer change reach sufficiently
the carbon of the polymer chains to carbon dioxide or incorporate it into biomolecules,
but this process will take at least 50 years. Therefore, this problem will be the recycling
because most commodity of plastics are relatively stable, making monomer recovery
poor.
The study of Kolisetty and Chore (2013) on the Utilization of Waste Materials in
Construction revealed that recycled aggregates are the aggregates obtained from
from pavements. These aggregates can be re-used in all construction activities with some
hardened concrete, without disposing these waste materials into the environment. The
recycling will be the most promising waste management process for the disposal of
materials. This will also help in less dependence of aggregates required in making rigid
or flexible pavements over a long period. Due to issues related to sustainability and
limited natural resources, it is clear that the use of recycled, like crashed concrete, and
per annum, roughly in line with long-term economic growth, whereas the amount of
However, this still amounted to only 14.8% of the waste plastic generated (from all
sources). Together with feedstock recycling 1.7% and energy recovery 22.5%, this
amounted to a total recovery rate of approximately 39 percent from the 21.1 million tons
of plastic waste generated This trend for both rates of mechanical recycling and energy
generation.
Some quick plastic recycling facts on the study of Leblanc (2019), is that
approximately 2.5 million plastic bottles are produced and most of each are thrown away.
About 9.1% of plastic production was recycled during 2015, varying by product category.
Plastic packaging was recycled at 14.6%, plastic durable goods at 6.6%, and other non-
durable goods at 2.2%. Currently, it takes 3.14 million the recycled plastics in 2015,
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down from 3.17 million in 2014. Recycling plastic takes 88% less energy than producing
experimental investigation on the performance of the concrete using solid waste fibers
and found that the increase in the load carrying capacity of concrete. It was further
reported that the maximum 2% of fibers could be used for strength purpose and that up to
6%, for disposal purpose. They have observed the improvement in the properties of
aggregates with the utilization of waste plastic as a coating over the aggregates and
further, reported the optimum percentage of plastic to be 6-8 percent based in the stability
values.
There are six common types of plastics. Following are some typical products that
will find for each of plastic: PS (Polystyrene), examples here are foam hot drink cups,
plastic cutlery, containers, and yoghurt; PP (Polypropylene), like lunch boxes, take-out
garbage bins and bags; PVC (Plasticized Polyvinyl Chloride or Polyvinyl Chloride),
examples here are cordial, juice or squeeze bottles; HDPE (High-density polyethylene),
which are shampoo containers or milk bottles; and, PET (Polyethylene Terephthalate),
relatively transparent. LDPE is also used to produce some flexible lids and bottles as well
as in wire and cable applications. It has an excellent resistance to acid and vegetable oils.
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Its toughness, flexibility and relative transparency make it good for packaging
applications requiring heat-sealing. LDPE is used to make many thin, flexible products
like plastic bags for dry-cleaning, newspapers, bread, frozen foods, fresh produce and
garbage. Most shrink-wrap and stretch film is also made out of LDPE, manufactures also
use LDPE to create thin container lids, squeezable bottles and some tags. (Hermes, 2017)
whose processing and end-use properties are mainly determined by the molecular weight
distribution (MWD), the long chain branching distribution (LCBD) and short chain
branching distribution (SCBD) (Sastri¸ 2014). Furthermore, the LDPE has high clarity, is
chemically inert, made has good impact strength and excellent tear and stress crack
resistance.
risen. It is a part of both the average household and is in commercial and industrial
applications. The chemical designation isC 3 H 6 , one of the benefits of using this type of
as a fiber-type plastic.
demand for the material generates an annual market of about 45 million metric tons and it
is estimated that the demand will rise to approximately 62 million metric tons by 2020.
The major in users of polypropylene are the packaging industry, which consumes about
30% of the total, followed by the electrical and equipment manufacturing, which use
about 13% each. Household appliances and automotive industries both consume 10%
each and construction materials follows with 5% of the market. Other applications
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together make up the rest of the global polypropylene consumption. (Creative Mechanism
Staff, 2016)
which the cellulose is the first derivatized with carbon disulfide and sodium hydroxide to
further dissolved in dilute sodium hydroxide and dissolving pulps are often used as a raw
material. The viscose liquid is extruded into a bath sulphuric acid and sodium sulphate to
reconvert it to solid cellulose. After completing the viscose process, cellulose is termed
aspect of the economy. The use of plastics has more benefits for the society according to
Okiy (2018). Its benefits include making packaged food lasts longer, reducing wastage,
the use of plastic in pipes promotes clean drinking supplies, while plastics enable life
medical devices such as surgical equipment, drips, and blister packs for pills.
Plastics are durable, lightweight and inexpensive materials. They can readily be
molded into various products which find uses in a plethora of applications. Every year,
more than 100 million tons of plastics are manufactured across the globe. Around 200
billion pounds of new plastic material is thermoformed, foamed, laminated and extruded
into millions of packages and products. Consequently, the reuse, recovery and the
In the article of Atadious and Joel (2018) which entitled Design and Construction
of a Plastic Shredder Machine for Recycling and Management of Plastic Waste, elucidate
that the shredding machine is designed to reduce large solid material objects into smaller
volume, or smaller pieces. Shredding machines are usually used to reduce the size and
shape of materials so they can be efficiently used for purpose intended to. Shredding just
mechanical advantage through a material made of molecules that bond together more
strongly, and resist deformation more, than those in the material being crushed do. The
shredding materials must possess a better strength and toughness than the plastic
materials. The plastic shredding machine is made up of several parts which are: hopper,
shredding chamber, mesh, gusset channel, main frame, fly wheel, cover plate,
In response through the study of Ayo et al., (2017) states that the plastic recycling
or reprocessing is usually referred to as the process by which plastic waste material that
would otherwise become solid the shaft are cutters made of 12mm mild steel having nine
serrated teeth welded 2 mm apart. The cylinder equally has same cutters with sharp edges
to shred the waste plastic. Underneath the shredding unit is the outlet made of 16-gauge
freely from the shredding unit through the outlet. The machine is powered by 10 Hp
electric motor with aid of belt and pulley arrangement which has 110 mm diameter driven
the hollow blocks to the constituent raw material such as cement, fly ash, water, and river
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sand. Additionally, he mentioned that the additives or admixtures that shall be shown by
test or experience, are not detrimental to the durability of the concrete. However, the
hollow blocks went through process of manufacturing into concrete hollow blocks
through mixing, placing and compaction, curing, and drying. The result might be based
shrinkage. The hollow (open and closed cavity) and solid concrete masonry units covered
by this standard are made with normal weight aggregates and are known as normal
weight units.
The hollow block has a standard size of 390 x 190x 190 mm, 25% to 50% of this
size is voids. In the manufacturing process, each typical hollow block is estimated to
consume 2.0 kg of cement, 9.0 kg of sand, 11.0 kg of aggregate, and 0.80 kg of water.
Thus the manufacturing industry of concrete hollow blocks was found, annually, to
consume millions of metric tons of aggregate and fresh water around the world. Recycled
Beyond that, in the study of Ucol-Ganiron (2012), the researcher used the
recycled window glass for the production of non-load bearing concrete walls. Wherein he
with sand, in the utilization of hollow non-bearing concrete masonry unit as internal wall
partitions. Among all concrete block units, the hollow block is classified as load bearing
and non-load bearing blocks. Load bearing blocks are those whose thickness ranges from
15 to 20 centimeters and are used to carry a load. Aside from its own weight, non-load
bearing blocks on the other hand, blocks are intended for walls, partitions, fences,
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dividers and the like carrying its own weight whose thickness ranges from 7 to 10
centimeters. Though, the standard hollow blocks has three voids cells and the half cells at
both ends having a total of four. These hollow cells vary in sizes as there are different
load bearing infill between reinforced concrete columns and beams. Often in
humanitarian projects in the Philippines, Concrete Hollow Blocks (CHB) are installed
between reinforced concrete columns up to the window sill level, then lightweight
walling materials such as timber framing cladded with amakan, plywood or bamboo are
installed above.
In addition, Concrete Masonry Units also known as CMU are blocks used in the
construction industry to form a concrete block structure like a wall or a fence. These are
strength required but systems used as masonry units are non-load bearing in nature or do
not and should not be allowed to carry any vertical loads at all. (Noel, 2018)
soundness, consistency, strength, setting time, heat of hydration, loss of ignition, bulk
density, and specific gravity (relative density). The raw materials for cement production
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are limestone (Calcium), sand or clay (Silicon), bauxite (Aluminum) and iron ore, and
may include shells, chalk, marl, shale, shale, clay, blast, furnace, slag, and slate.
Chemical analysis of cement raw materials provides insight in to the chemical properties
of cement. Another study by Kourd and Hammad (2010) elucidates the concrete that was
contained the mixture of cement of 11%, fine aggregates is 26%, coarse aggregates is
41% water is 16% and air is 6%. Portland cement, water, sand and coarse aggregates are
However, in the study of Li, et al. (2014), they uses molasses as a grinding aid
and a water-reducing and retarding add mixture in cement and concrete. In China, the
majority of cement plants use a grinding aid to increase production to improve the early
deteriorated. The use of grinding aid causes an increase in fine particles, which
According to the study of kuccha, et al. (2015) that specified the pure water which
decomposes the set cement compounds, by dissolving the lime and alumina from cement.
This action of leaching is continues and then after slows down till the water is able to
pass continuously through the mass of concrete. Water which are acidic owing to the
aggressive in their action, the degree and rate of attack increases as the acidity increases.
In general, acid solutions which attack cement concrete by dissolving part of the cement
do not cause any expansion, but progressively weaken the material by removal of
Another related study that also specify that, any water with pH value less than
12.5 may be aggressive in there action because of a reduction of the alkalinity of the pore
fluid would eventually lead to removal of the cementitious material. However, the rate of
chemical attack will be function of the pH of the aggressive fluid and the permeability of
concrete. When the permeability of concrete is less and the pH of the fluid is above 6, the
rate of chemical attack is too slow. Again, the chemical attack on concrete results into
detrimental physical effects, such as porosity, decrease in strength, cracking and breaking
Reliable data are required for understanding and controlling the atmospheric
environment. According to the study of Ashley, (2010), the need for sound methodology
for sampling and analyzing the atmosphere was recognized over 50 years ago and
resulted in the establishment of ASTM Committee D22 to provide standard methods and
global forum for the development and publication of voluntary consensus standard for
materials, products, systems, and services. ASTM standards are accepted and used in
research and development, product testing, quality system, and commercial transactions
Committees requires that the current edition of this manual be followed in the writing of
material, an assembly of materials, or a product. The directions for performing the test
should include all the essential details as to apparatus, test specimen, procedure, and
2015)
Furthermore, statements addressing precision and bias are required in ASTM test
methods. This gives the user of the test method an idea of the nature of the sample to be
prepared and analyzed and information regarding the nature of the data obtained by using
the method. The requirement of precision and bias statements does not mean that
numerical statements are required. It means that the spread of resulting data and its
offers technical training programs for both industry and government. It also does
Programs are statistical quality assurance programs. Laboratories can assess their
performance by comparing their data to other laboratories who participate in the same
worldwide program. Proficiency testing Programs include plastics and metals testing as
well as aromatic hydrocarbons, petroleum products, engine coolant, octane, and textile
Compressive Strength
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On the study of Hamid (2019) showed the two Fine aggregates which is sand and
quarry dust. Fine aggregate that used are passing the sieve analysis test at size 2.36mm.
For coarse aggregate, control paving blocks used coarse gravel while Eco-Friendly
Paving Block use 60% of gravel stone and 40% of waste material (tin and plastic) and the
coarse gravel used are passing 20mm in size of sieve analysis. Overall, to work on paving
block the ratio of materials used for cement: sand: coarse gravel is 1:2:4 and for Eco-
Friendly Paving Block other ratio used that is 1:2:2.4:1.6 which it represents (cement:
dust quarry: coarse gravel: tin and plastic. The compressive strength result on day seven
(7) for Eco-Friendly Paving Block reached higher value compared to Control Paving
Block. Furthermore, from the curing process Eco-friendly Paving Block will diffuse more
Furthermore, 100% of quarry dust was used for Eco-Friendly Paving Block which
will lower the compressive strength. Therefore, it can be analyzed that tins used in this
mixture are less scratching and not bond well with cement and cause a lot of voids. From
the result of compressive strength of Eco-Friendly Paving Block can be used in areas
where there are less traffic flow such as garden, playground and walkway. (Hamid, 2019)
In response through the study of Barbosa and Hanai (2009), the result of their
study obtained compressive strength values in concrete sample tests about 24% higher
than in block tests. The values of concrete strength varied from 60% to 95% of block
component’s material and properties, occupancy, outside effect, cure, and experimental
conditions. High dosage of cement can increase its strength up to a point, although what
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ultimately determines the resistance is not purely dosage but also occupancy. In good
concrete, occupancy has to be larger than 0.80. Concrete with high occupancy is expected
to have high compressive strength. In the process of hardening, the effect of humidity and
significant. Concrete is used in structure that are exposed to high compression stress.
There are also types of structures where the concrete is under the effects of stresses
besides compression, such as hauling, bending, collision, and erosion. (Ekinci and
Kelesoglu, 2014)
In the study of Tomas and Ganiron (2013) wherein the researchers uses
coconut shells and fiber as substitute for aggregates in developing concrete hollow
blocks. The workability and compressive strength test were conducted in the accordance
to ASTM C136 and ASTM C137 respectively. As a result, the replacement of appropriate
coconut shell content able to produce workable concrete with satisfactory strength.
Tensile Strength
The further study of Babafemi (2018) revealed the majority of studies report a
plastic aggregates.
splitting and flexural strength of concrete gradually decreased as the replacement level of
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the PVC powder increased in concrete. This was mostly attributed to the same factors
causing a decrease in compressive strength with waste aggregate plastic addition, mainly
the weak bond between the aggregates and the cement matrix. After reaching the ultimate
strength, most plastic particles in the concrete matrix do not fail but are deboned from the
cement paste, which is additional evidence of the poor bond. Babafemi (2018)
Another study from Barbosa and Hanai (2009) which entitled the Strength and
deformability of hollow concrete blocks. The study showed as how the results found
using the two parameters of compressive and tensile strength of the hollow block. It can
be seen that the tensile strength is about 10% of the compressive strength. These test were
carried out to evaluate the compressive and tensile strength of blocks and samples. The
elements were be tested without monitoring the displacements, and correlations between
the mechanical properties of the blocks and samples have been established.
Some related studies stated by Cabahug, et al. (2016), reported that there is
tensile strength when coarse aggregate is fully replaced by course crumb rubber chips.
tensile is observed when fine aggregate is fully replaced by fine crumb rubber. Both of
these mixture demonstrated a ductile failure and have the ability to absorb a large amount
Water Absorption
The study that written by the group researchers of Kankam (2018) entitled the
recycled polyethylene plastic waste as binder in building block for greener construction
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wherein the water absorption of calcium silicate brick varies between 6 and 16 percent by
weight. The increasing volume of sand in the blocks reduces the effect of the plastic as a
binder and increases the pores in the specimen. Therefore, non-uniform contraction
specimen and hence result in increased water absorption. The sandplast blocks prepared
from the different mix proportions of 1:1, 1:2, and 1:3 did not show any signs of
disintegration of the constituents due to the fact that the constituent materials are
Correspondingly through the study of Zhang and Zong (2014) which entitled the
absorption were prepared through different curing conditions, and results indicated that
curing condition can significantly affect the surface water absorption. After 28-days
curing, compressive strength, permeability, sulfate attack, and chloride ion diffusion of
concrete samples were investigated. As a result, both of surface sorptivity and internal
sorptivity have no clear relationship with compressive strength. Results obtained also
showed that only surface water absorption related to the performance of concrete
Another study from Okafor and Egbe (2017) wherein the researchers presents a
mathematical model for predicting the compressive strength and water absorption of
laterite-quarry dust cement block using augmented Scheffe’s simplex lattice design. The
use of these models will greatly help Nigerian Industrial Standard, recommended values
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for compressive strength and water absorption. As a result, the models can be used to
predict the compressive strength of blocks ranging from 1.81 to 2.56N/mm2. The models
also help in reducing the time and energy usually wasted in trial mix.
Moisture Content
The further study of Araujo, et al, (2017) that a wet material as in its composition
free water, which consists of the free water molecules present in the intergranular spaces
and between the pores of the material, which can be removed, and bound water, that
which cannot be removed from the material under given internal and external conditions.
containing recycled clear flat glass as fine aggregate. Cement-recycled and glass-sand
ratios on a 1:6 cement fine aggregate ratio of concrete mix, complied with the ASTM
standard criteria moisture content. Hence, all of the mixture proportions are said to be
permissible for moisture content. In terms of moisture content, as a whole, the test results
showed that the percentage of moisture content of the ratios 1:0:6 have a minimal
Remarkably, the mixture with 1:2:4 has the least moisture content found among the
During the phase of investigation through the study of Chen, et al. (2012), the
exposing the specimens to drying and wetting environments for various periods of time.
The data collected during this moisture-conditioning period formed and empirical basis
for predicting the time required to cause given moisture change under various conditions.
As a result of this work, the moisture transport through concrete is more complex than
many other porous media because of the wide range of pore sizes present in the material
and the strong interaction between water, water vapor, and the pore system, as well as
Fire Resistant
According to the study of Kankam (2018), the researcher uses the sandplast block
as their specimen and applied the two test: the tensile and compressive strength
room temperature approximately 26 degrees Celsius are presented in the tables for
strength is calculated for both tensile strength and the compressive strength at 80 degrees
Celsius. The tensile strength is found to decrease more than the compressive strength
with increasing temperature. This sudden change in the strength characteristics of this
assemblies such as columns, beams, walls, composite floors and ceilings. Masonry walls
are non-combustible, not subject to flame spread, and do not provide smoke or toxic
gases in the presence of fire. The main fire resistance aspects of the design of non-load
bearing masonry walls is its ability to maintain sufficient strength to avoid collapse
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during and after specified durations of fire. The wall needs to stay in place so as not
develop cracks, fissures to further cause smoke and flame spread during the duration of
the anticipated fire. Simply, the wall must possess thermal characteristics that prevent
temperature rise that could possibly cause new ignitions (Keelson, 2018).
block made with selected plastic waste aggregates. Specimens underwent visual
examination and were compared with unheated specimens. In general, all specimens
exhibited cracks on their surface following thermal exposure, as predicted, the length and
width of cracks increased with the temperature of exposure. As both specimen were
subjected to both T600 and T800 thermal exposures exhibited signs of spalling, most
often localized at the corners of those test specimens. The surface color of the two
Aaggregate (CPWA) generally presented brown/black stains, especially for the T600
exposure, owing to the incomplete combustion of some plastic waste particles (for T800
exposure, such decomposition was much more complete). The surface of the CPWA
specimens also presented extensive voids, corresponding to the decomposed plastic waste
particles. For similar compositions, the number of voids was higher for T800 exposure,
compared to T600 exposure, because the fraction of particles that underwent complete
Hardness
During the compaction test of block, according to the study of Barbosa and Hanai
(2009), cracks appeared at a load level about 80% of the ultimate load, in a diagonal
directional along the larger face of the blocks. These cracks showed to be of crashing
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type and were succeed by progressive spilling. Internally to the block, critical cracks
proceeded along inclined plane. The failure mode of the blocks can be characterized as
combined compression-shear failure. This failure occurred due to the low height-to-width
ratio of the block that result in a significant confinement effect derived from the machine
platen restraint.
In the article of Subramani (2017) elucidates the hardness of the minerals that
makes up the aggregate particles and the firmness with which the individual grains are
cemented or interlocked control the abrasion and degradation resistance of the aggregate.
Weak aggregates particles are made up of minerals that are poor in hardness. Weak
particle have poor cementation. Neither type is acceptable. The Moh’s Scale Hardness is
Compaction Factor
Compaction factor apparatus consists of trowels, hard scoop (15.2 cm long), a rod
of steel or other suitable material (1.6 cm diameter, 61 cm long rounded at one end) and a
balance.
arising from the initial process in the hydration of cement to be measured. Therefore,
each test should be carried out at a constant time interval after the mixing is completed, if
strictly comparable time interval after the mixing is completed, if strictly comparable
results are to be obtained. Convenient time for releasing the concrete from the upper
hopper has been found to be two minutes after the completion of mixing. The compaction
Further study from Krishna (2017) entitled Compaction Factor Test of Concrete,
uses concrete as tested using the compaction factor test. The researcher stated that the
weight of fully compacted can also be calculated by knowing the proportion of materials
and specific gravities of materials and the volume of the cylinder through the flow of
observation, it makes very little difference in compaction factor value, whether the
weight of fully compacted concrete is calculated theoretically or fund out actually after
100% compaction. It can be realized that the compaction factor test measures the inherent
characteristics of the concrete which relates very close to the workability requirements of
concrete and as such it is one of the good tests to depict the workability of concrete.
In the Article of How Concrete Bock is made (2020) wherein the typical concrete
block weights 38-43 lb (17.2-19.5 kg). In general, the concrete mixture used for blocks
has a higher percentage of sand and a lower percentage of gravel and water than the
concrete mixtures used for general construction purposes. This produces a very dry, stiff
mixture that holds its shape when it is removed from the block mold.
In addition to the basic components, the concrete mixture used to make blocks
may also contain various chemicals, called admixtures, to alter curing time, increase
compressive strength, or workability. The mixture may have pigments added to give the
blocks a uniform color throughout, or the surface of the blocks may be coated with a
attack. The glazes are usually made with a thermosetting resinous binder, silica sand, and
Through the study of Rahman (2013) established a two sizes of concrete made of
filtered plastic flakes. The results showed that the replacement of 3% would drastically
reduce the compressive strength of the block from 19.5 MPa to 8 MPa when compared to
the commercial concrete. However, replacement levels did not widely vary, extending
between 6 – 8 MPa in the range of 20 and 30% replacement, and could bear a
compressive strength of approximately 6 MPa. This indicated that the shape and size of
the plastic flakes, that do not exceed a standard size (3 mm), might affect the blocks
strength.
The use of smooth particles of round shape is the best achieving high workability of
concrete since they require minimum lubrication that is provided by the cement paste.
However, the interfacial bond between aggregates and paste is reduced and in turn the
In addition, Angular particles have higher surface area to volume ratio thus with
rough surface texture result in greater inter-particle interactions during mixing and
handling. Such particles may also result in large internal stress concentrations that may
METHODOLOGY
accordingly. It describes and presents the research design, entry protocol, locale of the
study, preparation of materials and apparatus, plastic shredding process, control mix
design, plastic hollow block procedure, test analysis, data gathering, statistical treatment,
Research Design
potential use of the utilization of plastic wrappers in the production of Hollow Blocks.
Department of Public Works and Highways (DPWH)’s laboratory was used for
testing of the product. The study was designed to conduct experimental approaches. The
product was investigated with its properties- a) compressive strength, b) water absorption
and moisture content, c) hardness, d) size, shape and color, e) compaction factor, and f)
fire resistance for a realistic result of the conduction. There will be also a comparison
between the specimen and the commercial hollow blocks between the mentioned
properties.
Entry Protocol
34
The letter was noted by the Integrated Basic Education Principal, Mrs. Prima A.
Panchacala, MA., Senior High School Vice Principal, Mrs. Dorothy L. Portal, MAT., for
the CAPSTONE and Inquiries Immersion and Investigation (III) Teacher, Ms. Roseve E.
Miras, MA., and Ms. Mary Jade D. Peñafiel, MS, as General Chemistry teacher. The
letter was given to the parents of the researchers for the permission for conducting the
research. Furthermore, the researchers asked permission from the head of the dumpsite at
Purok 1, Can-ayan, Mr. Al Y. Estrada for the collecting of plastic wrappers and for
shredding plastics with the use of their shredding machine. Also, the researcher asked
Public Works and Highways (DPWH), used their compression machine and Laboratory
Electric Oven in conducting the research study entitled “The Utilization of Plastic
Wrappers in the Production of Non-load Bearing Hollow Blocks” for the test analysis.
The researchers observed research ethics in every way possible and in every part of the
Barangay Ki-Ocab, Malaybalay City, Bukidnon, for hollow blocks preparation and
molding during the period of January 2020 – March 2020. In addition, the shredding
process was conducted at the dumpsite located at Can-ayan, Malaybalay City, Bukidnon.
Afterwards, the samples were tested at DPWH, Malaybalay City, Bukidnon for the
compressive strength test, water absorption and moisture content test. While the fire-
resistant test were tested at Mamawag Construction Motor Poll. In terms for the
remaining tests such as: hardness test, size, shape and color test, and compaction factor
35
test were conducted by the researchers manually and were based on American Society for
The plastic wrappers was collected around the dumpsite of Can-ayan, Malaybalay
City. Then, the plastic wrappers was procured to the same location, Can-ayan,
Malaybalay City for plastic shredding. Afterwards, the materials were found in the
materials were used in producing of hollow blocks are shredded plastic wrappers, shovel,
Portland cement, river sand, hollow block maker, sack, weighing scale, wooden rod,
trowel, kerosene, drill, wooden sticks, and ponke. The apparatus that was used in testing
the quality of hollow blocks were be distilled water, compression press, laboratory
A. Sorting
observing the resin identification code, shape, color or both. Although most types
of plastic can be recycled today, plastics include Polypropylene (PP) used to make
B. Pre-treatment
Once the sorting has been done, the plastic wrappers need to be washed
properly to remove impurities such as labels and adhesives. This enhances the
a. Shredding
After washing, the plastic wrapper is loaded into different conveyer belts
that run the waste through the different shredders. These shredders tear up the
plastic into small pellets, preparing them for recycling into other products.
(Lunghi, 2019).
In order to ensure that the plastic concrete hollow blocks possess high
compressive strength, the pioneered various mix proportions to produce the hollow
blocks, after which, said hollow blocks were tested using varying methods and
apparatuses. The mix proportion are in the ratio of 1:10:4. These are the ratio which
Construction Motor Poll at Barangay Ki-Ocab, Malaybalay City, Bukidnon. After the
plastic wrappers were shredded at Can-ayan, Malaybalay City, the researchers aimed to
shredded plastics and river sand were first weighed using a weighing scale according to
the control mix design. After incorporating water into the mixture, the researchers
Test Analysis
There were six (6) types of testing that was conducted in this research work,
which were the compressive strength test, water absorption and moisture content test,
hardness test, size, shape and color test, compaction factor test, and fire resistance test.
Henceforth, the hollow blocks was sent to Department of Public Works and Highways
(DPWH) for the compressive strength test, water absorption and moisture content test.
While the hardness, compaction factor test, fire resistance test and size, shape, and color
was conducted by the researchers manually at Mamawag Construction Motor Poll and
based on American Society for Testing and Materials (ASTM) Standard in DPWH.
body. This test is to determine its strength properties, the test is important for the
were tested one by one. A hollow block specimen was put on the compression
machine and was subjected to pressure until it broke. The applied pressure at
which the hollow block is crushed is taken into account. The average result was
standard test that was used for the method for compressive strength of concrete is
ASTM C 129.
Maximum Load( N )
Compressive Strength = ; MPa
Gross Cross−Sectional Area
Where:
= millimeter square
In this test, there are 6 hollow blocks were ventilated to the oven with a
temperature of 100° ∁ to 115° ∁ for not less than 24 hours to a constant weight and
obtain the dry weight. Immerse completely the test specimen in a container with
from the water and allow to drain for one (1) minute by placing them on a 9.5mm
or coarser wire mesh. Wipe visible surface water with damp cloth and
standard test method that was used is ASTM C-143 were the standard percentage
of water absorption is 20% below, and the standard percentage of moisture does
not exceeds 75% or above. The calculation was done using Equation 2, Equation
3, and Equation 4.
C−B
Equation 2. Percent Water Absorption ¿ x 100
B
C−B
Equation 3. Absorption, kg/m3 = x 1000
C−D
A−B
Equation 4. Percentage of Moisture Content = x 100
C−B
Where:
C. Hardness Test
In this test, the hardness of the hollow blocks was identified in the form of
Moh’s Scale, involving the scratching the surface of the hollow blocks. Wherein
hardness. The absence of an impression from the object used to scratch the hollow
blocks indicates a good quality of hollow blocks. Thus, this test helps to evaluate
purpose it require. The researchers was adopting the hardness test and the Moh’s
Scale with the modification from Awiten, et al., (2019), research study of
Pre-cast hollow blocks with cells made from Portland cement, water, and
hollow block exposed on either side of the wall, shall be flat and rectangular
opposite faces shall be parallel and all adjacent sides shall be perpendicular. A
part of hollow blocks which connects the two faces. In this test, there are the
given of 6 commercial hollow blocks and 6 plastic hollow blocks were stack
lengthwise over 40cm, height over 20cm, depth over 10cm (4”). Then
questionnaires were given to the ten (10) people who have been in the business of
making hollow blocks for the evaluation purposes. After gathering all the data
from 10 respondents, the researchers were determining the mean and standard
deviation using the Wilcoxon Sign Rank Test of the Minitab 17 program. The
from Casimero, et al., (2019), research study of Utilization of Plastic Waste in the
This test consist of breaking the specimen and investigating the external
required to produce fill compaction. The specimens were tested depending on the
days cured and underwent to drop test through the method of manually dropping
it from 1 meter high to the ground surface. The breakage was then examined and
observed and determined the physical description of specimen after the attempt of
breaking.
block and plastic wrapper hollow block that subjected to elevated temperatures.
The test was applied the method of ASTM E 119 as the basis of American
Standard of fire exposure. Each commercial and plastic wrapper hollow block has
6 specimens, and was tested depending on the days cured. The assembly was
evaluated for its ability to contain the fire by limiting flame spread and heating of
the unexposed surface while maintaining the given time of applied fire exposure.
Then, the researchers were provide a rating and descriptions, based on these
conditions of acceptance.
Data Gathering
Data analysis is considered to be important step and the heart of the research in
research work. After collection of data with the help of relevant tools and techniques, the
42
next logical step, is to analyze and interpret the data in a scientific perspective to arrive at
Statistical Treatment
value was compared to the standardized value which is equivalent to 0.05 level of
significance to determine if the result will reject the null hypothesis or not.
The collected data study were presented, analyzed, described, and interpreted in a
systematic manner as the next step of the research process. The documentation and
analysis process aimed to present data in an intelligible and interpretable form in order to
Photo Documentation
The specimen were taken pictures in the study area including the process and
This chapter presents the interpretation of results and findings given by the data
gathered from the tests obtained from the Utilization of Plastic Wrappers in the
Production of Non-Load Bearing Hollow Blocks. This study intends to determine its
properties, effects, and significant differences between the commercial hollow blocks and
Plastic hollow blocks depending on each curing days and will be investigated in terms of
different tests provided. This study will also intend to assist environmental problems as it
provides valuable information regarding the potential use of plastic wrappers in making
hollow blocks that serve as the potential alternative to people who are involved in the
building industry.
44
Table 2. Raw data calculated of Plastic Wrapper Hollow Blocks and Commercial Hollow
Blocks within 8 days of curing.
Compressive
CHB Length Width (Pounds per Square
Strength
Specimens (mm) (mm) Inch)
(N/mm2 )
PW – A 406.4 101.4 0.8993 130
PW – B 406.4 101.4 0.8993 130
PW – C 406.4 101.4 0.8249 119
PW – D 406.4 101.4 0.7286 105
PW – E 406.4 101.4 0.4994 72
PW – F 406.4 101.4 0.8003 116
COM – A 406.4 101.4 0.6270 91
COM – B 406.4 101.4 0.4755 69
COM – C 406.4 101.4 0.6279 91
COM – D 406.4 101.4 0.5671 82
COM – E 406.4 101.4 0.4683 68
COM – F 406.4 101.4 0.4246 61
Average 0.7753 112
(PW)
Average 0.5817 77
(COM)
Legend: (PW) – Plastic Wrapper; (COM) – Commercial; (CHB) – Commercial Hollow
Block; (PSI) – Pounds per Square Inch; (≤350 PSI) – Average of 6 units; (mm) –
Millimeter; (N/mm2 ) – Newton per Millimeter Squared
45
Table 2 showed the calculated data on 8 days of curing of the specimen between
commercial and plastic wrapper hollow block. As a result, plastic wrapper hollow block
has an average of 112 PSI which is greater compressive strength compared the
Table 3. Raw data calculated of Plastic Wrapper Hollow Blocks and Commercial Hollow
Blocks within 18 days of curing.
Table 3 showed the calculated data on 18 days cured of the specimen between
commercial and plastic wrapper hollow block. As a result, plastic wrapper hollow block
46
has an average of 163 PSI which is greater compressive strength compared the
Throughout the results given by compressive strength test. The strength of plastic
wrapper hollow block did not reached the standard of compressive strength on hollow
block in which the given standard of average is 350 PSI, however, the plastic wrapper
hollow block only contains of 112 PSI in 8 days and 163 PSI in 18 days. This might be
implied that the expected average of produced hollow block did not passed on this
standard average. Moreover, in terms of comparison between the plastic and commercial
hollow block with the basis of given results, the plastic wrapper hollow block was
the type of hollow blocks produced. The decrease of compressive strength varies
according to the type of plastic, and also given to the influence of the curing conditions it
was expected that the higher results would correspond to the curing regime that provides
Comparable from the study of Casimero, et al., (2019), wherein the raw data
observed on compressive strength test, the average density a unit weight are directly
proportional. As they stated, the specimen with the least value of compressive strength
also has the least value of unit weight. Also, they elucidate the values of compressive
Correspondingly from the study that was conducted from Dweik, et al., (2008)
entitled The Enhancing Concrete Strength and Thermal Insulation Using Thermoset
Plastic Waste. The result showed that thermoset plastic waste concrete has a more
pronounced influence on concrete strengths with low ratios than the said commercial that
47
the use of thermoset plastic waste would significantly increase the strength.
Opposed to the study conducted by Ferreira, et al., (2012) subjected the 7, 28 and
56 days cured specimens with mixture of plastic waste to the compressive strength. The
result reveals that compressive strength of Concrete decreases once plastic waste
aggregates are applied. It defined that since plastic wrapper aggregates are rough and
have little affinity with water they repel it, thus cement hydration in the plastic waste
Table 4. Water Absorption and Moisture Content test of Plastic Wrapper Hollow Block
Commercial Hollow Block within 8 days of curing.
Table 4 revealed the raw data between water absorption and moisture content
within the 8 days of curing. In comparison between the two specimens, the commercial
48
hollow block had an average percentage of 7.95% of water absorption (%), 59.18% of
moisture content, and 171.48 kg /m3 of water absorption. On the other hand, it has an
average percentage of 9.66% of water absorption (%), 64.29% of moisture content, and
Table 5. Water Absorption and Moisture Content test of Plastic Wrapper Hollow Blocks
and Commercial Hollow Blocks within 18 days of curing.
Table 5 revealed the raw data between water absorption and moisture content
within the 18 days of curing. In comparison between the two specimens, the commercial
49
hollo block had an average percentage of 8.53% of water absorption (%), 72.88% of
moisture content, and 184.81 kg /m3 of water absorption. On the other hand, it has an
average percentage of 9.67% of water absorption (%), 64.91% of moisture content, and
As the results given by water absorption and moisture content test based on each
curing days. The standard percent average on both parameters in which the 20% standard
is for water absorption and 75% standard is for moisture content, if the result did
surpassed the given percentage, it must be suggest that the specimen was failed.
However, in the results of plastic hollow block wherein the 8 days testing obtained the
since both did not absorb more than 20% and 75% of its humidity. It proves that in 8 and
18 days cured of testing, the plastic wrapper hollow blocks and commercial hollow
(2019) wherein the average percentage of water absorption test for the produced cylinder
concrete has an almost equal on the average of commercial. Both cylinder indicate the
good quality of a specimen since both did not absorbed more than 20% in its weight.
Window Glass for Non-load Bearing Walls. It was found that the average moisture
content of commercial concrete are higher than ASTM maximum standard, it also shows
the minimal differences in absorption properties in the given three specimens. In terms of
moisture content, the test result demonstrate a decreasing rate as the quantity of recycled
50
glass is increased. It was showed that the percentage of moisture content is minimal
crashed glass manifest its effects and its low moisture content and characteristics.
Opposing through the study conducted from Rodrigues, et al., (2013) which entitled
A New Method to Determine the Density and Water Absorption of Fine Recycled
Aggregates. The results revealed that the water absorption of concrete made of Fine
addition, the study indicates that the FRA tend to present a cohesiveness or binding
properties, which make standard test procedures difficult to implement. Therefore, the
concrete made of FRA did not passed the given standard of concrete humidity.
(c) Hardness
Table 6. Assessed hardness level adopted from the Moh’s Hardness Scale between
Commercial Hollow Blocks and Plastic Wrapper Hollow Blocks within 8 days of
curing.
hardness test adopted from the Moh’s hardness Scale. Based on the raw data observed,
the hardness of both specimens has the hardest level of 2.5 in which represents the
material use of fingernail. It can be express that both commercial and plastic wrapper
51
hollow block has the same level of hardness in which both share the same properties as
Table 7. Assessed hardness level adopted from the Moh’s Hardness Scale between
Commercial Hollow Blocks and Plastic Wrapper Hollow Blocks within 18 days
of curing.
hardness test adopted from the Moh’s hardness Scale. Based on the raw data observed,
the hardness of specimen A has the hardness of 2.5 the same result as the last test, while
the specimen B increased the hardness of 3.5, in which represents the material use of
copper penny.
52
Throughout the results based on test of each curing days, both 8 days cured
specimen has the same hardness of 2.5, due to short duration of curing, weak particles
could form poor cementations that may easily scratch and disintegration. Furthermore,
the result as showed on table 9, both 18 days cured specimen revealed the differences
wherein, the sample A remain its hardness of 2.5, while the specimen B shift to 3.5
hardness level in which the material used is copper penny. It is due to long days of
of scratch and wear resistance in the hollow block as explained by Brostow (2017).
In the similar study conducted by Awiten (2019) as they uses the usual test of
Moh’s hardness scale to determine a good quality of brick. Based on the given result, the
produced brick sample 1 has a hardness level of 4.5 while the commercial brick sample 2
has a hardness of only 2.5. This must be implied that the plastic waste bricks have a
higher hardness level than the commercial bricks, thus having higher wear resistance and
Table 8. Overall Mean and Standard Deviation of the Results of the Acceptability Test
through Size, Shape, and Color of the Plastic Wrapper Hollow Block and
Commercial Hollow Block in 8 days of curing.
Table 8 showed the overall mean and standard deviation of the results of the
acceptability test of the hollow blocks made with plastic wrappers and hollow blocks
without additives.
Table 9. Overall Mean and Standard Deviation of the Results of the Acceptability Test
through Size, Shape, and Color of the Plastic Wrapper Hollow Block and
Commercial Hollow Block in 18 days of curing.
Table 9 showed the overall mean and standard deviation of the results of the
acceptability test of the hollow blocks made with plastic wrappers and hollow blocks
without additives.
54
Table 10. One-Sample Wilcoxon of Plastic Wrapper Hollow Blocks and Commercial
Hollow Blocks of Size, Shape, and Color in 8 days of curing and 18 days of
curing (Minitab 19 Program)
Wilcoxon
Variable N x p – value
Statistic
PW – Hollow 10 2.70 55 0.006*
Block (8 days)
COM – Hollow 10 2.85 55 0.006*
Block (8 days)
PW – Hollow 10 2.75 55 0.006*
Block (18 days)
COM – Hollow 10 2.75 55 0.006*
Block (18 days)
Legend: (PW) – Plastic Wrapper; (COM) – Commercial; ( x ) – median; (*) – Significant
As shown on table 10, the plastic wrapper hollow blocks has 2.70 median for 8
days of curing and 2.75 median for 18 days of curing. On the other hand, the commercial
hollow block has 2.85 median for 8 days of curing and 2.75 median for 18 days of curing.
Based from the finding, the p – value is 0.006 lesser than the alpha at 0.05 level of
55
difference on the plastic wrapper hollow blocks and commercial hollow blocks.
Generally, the plastic wrapper hollow blocks and commercial hollow blocks were
mostly the same and it is qualified for the standard of non-load bearing hollow blocks.
Table 11. The Compaction Result between Commercial Hollow Block and Plastic
Wrapper Hollow Block within 8 days of curing.
Number of
Attempts on Physical Description Physical Description
Breaking (Standing in Vertical (Lying in Horizontal
(Approximately Position Drop Test) Position Drop Test)
1 meter)
Commercial 2 - The cell at the - Whole appearance
Hollow right side of of hollow block
Block (A) hollow block has was broke down
been crushed into pieces
- The two - Mostly contained
remaining cells small particles of
were contained broken concrete
uneven surface slags after the
and evidently breakage
fractured
commercial and plastic wrapper hollow block that involves of 2 attempts of breaking by
dropping each specimen with different position. Based on the result and observation
through the naked eye of the researchers. It was seen that the physical appearance of
plastic wrapper hollow block has mostly still intact, low of dismantling parts, parts were
not scattered, crushed slightly, and material such as shredded plastic was quite visible.
Compared the result of commercial hollow block, it was seen that mostly contained of
Table 12. The Compaction Result between Commercial Hollow Block and Plastic
Wrapper Hollow Block within 18 days of curing.
Number of
Attempts on Physical Description Physical Description
Breaking (Standing in Vertical (Lying in Horizontal
(Approximately Position Drop Test) Position Drop Test)
1 meter)
57
commercial and plastic wrapper hollow block that involves of 2 attempts of breaking by
dropping each specimen with different position. Based on the result and observation
through the naked eye of the researchers. It was seen that the plastic wrapper hollow
block has no any fractures and dismantling occurred, Compared the result of commercial
hollow block, there were still the much of fractures and every parts are evidently crushed
down.
Based on each test results between the 8 and 18 days cured of specimens, it was
observed that the specimen B has greater attempts than specimen A. This might be
implied that the specimen B whereas the plastic wrapper hollow block is much stronger
58
foundation compared the specimen A due to compaction of shredded plastic that chained
within the hollow block. Moreover, the null hypothesis which stated that there is no
significant difference between commercial hollow blocks and hollow blocks produced by
In a similar study conducted by Casimero (2019) they used the usual test to
facilitate its internal and external structure workability. Through the results from number
that both specimens have no significant differences in terms of the physical properties
since they showed the structure of concrete cylinders, in which the level of porosity can
be minimal in the microscopic view compared to its physical appearance after breakage.
Moreover, the test also showed that there are small differences between specimen A and
the specimen B in terms of their internal structure, having displaying similar features.
impact strength tests. A mild steel ball weighing 1.216 kg was dropped from a height of
one meter on the impact specimen, which was kept on the floor. The care was taken to
see that the ball was dropped at the center point of specimen every time. The number of
blows caused first crack and final failure. As a result, the plastic fiber reinforced concrete
shows an increasing trend in the workability due to the waste fibers that can obstruct the
The study was opposing from Subramani (2017) where fiber plastic are used in
making cylinder concrete. As a result, the behavior of cylinder concrete under the
compaction factor test shows that workability is reduced in plastic fiber of reinforced
cement. It was due to resistance offered by the fibers to the movement of aggregates.
59
Therefore, the produced cylinder concrete result was not acceptable in regards of
compaction test.
Table 13. Raw data observations from fire resistance test between Commercial and
Plastic Wrapper hollow block within 8 days of curing.
- Contained of Rough
texture
During:
- Faster penetration of
fire due to shredded
plastics visible in
surface
- Color is slowly
changing
- Shredded plastics
were apparently
melted but did not
catch fire
After:
- The shredded
plastics were
evidently melted
- Due to the
disintegration of
plastics, the
specimen seemingly
rigid
- There was no
decomposed
happened in terms of
its features and
texture of specimen
- The color in Some
parts of specimen
turned smoke grey
- Based by touch, it
slowly cooled down.
As shown on table 13, raw data observed from fire resistant test of 8 days cured
Sample A and B with the given 15 minutes time of thermal exposure. After the exerted
time of thermal exposure, Sample A was only change its color, which turned dark shade
on top and bottom portions, the heat within has quickly cooled down and the rest remain
stable. Although Sample B has the same result as Sample A, the only variations were the
heat slowly cooled down and texture in which the visible shredded plastic on the surface
was melted, indicating how evidently became rigid the created hollow block was.
61
Table 14. Raw data observations from fire resistance test between Commercial and
Plastic Wrapper hollow block within 18 days of curing.
texture
- The shredded
plastics were not
quite visible
- It contain of dry
texture
During:
- Slow penetration of
fire
- Shredded plastics
were apparently
melted but did not
catch fire (same as 8
days cured result)
- Color is slowly
changing. (Same
result as 8 days)
After:
- Fewer shredded
plastics were
apparently melted.
- Due to the
disintegration of
plastics, the
specimen seemingly
rigid (same as 8 days
cured result)
- There was no
decomposed
happened in terms of
its features and
texture of specimen
- The color in Some
parts of specimen
has turned dark
shade
- Based by touch, it
slowly cooled down.
(Same result as 8
days)
As shown on table 14, raw data observed from fire resistant test of 18 days cured
Sample A and B with the given 15 minutes time of thermal exposure. After subjected to
63
the same conditions, Sample A has the same result as the 8 days cured. As for Sample B,
The results showed that before the testing was carried out, both 8 days cured
specimen suppress a light/dark gray color and each one had constant size, shape and
texture. During the test, there was slow penetration of fire due to cementation properties
in terms of sample A (Commercial HB) thus, the color on top and bottom portions is
slowly changing. As for sample B (Plastic Wrapper HB), its color was also changing, but
the fire penetration was high due to exposed shredded plastics on surface made to easily
ingest by heat. The test result on 18 days cured in other hand, both specimen has the same
expression of color, shape and texture before subjected to test. Sample A and B have the
same reaction in terms of changing color and non-destruction of structures during the test,
but in Sample B there was only less shredded plastic that surfaced due to long days of
curing, small cement particles that gradually covered the entire structure of hollow block
which caused a slow fire penetration. After the entire testing process on both curing days,
Sample A cooled down faster than Sample B. Overall, it must be implied that Sample A
and B shared the same fire resistant attributes, capable of withstanding a period of direct
heat exposure. Therefore, both specimens have a substantial color change as well as the
underlying structure has not changed. This must be inferred that the two specimens do
Another similar study conducted by Awiten (2019) wherein their Sample Brick 1
(Plastic Waste Brick), obtained a temperature of 42℃ and has maintained its appearance
in terms of color, shape, and texture, except for melting of exposed pellets, after being
exposed to direct heat for an hour. Sample Brick 2 (Commercial Brick) obtained a
64
temperature of 40℃ and has maintained its appearance in color, shape and texture after
being subjected to the same conditions. These result imply that both the plastic waste
bricks and commercial bricks have fire resistant qualities, able to withstand an hour of
direct exposure to extreme heat, with little to no deformities, which is essential for all
brick.
hollow block made with selected plastic waste aggregates. Specimens underwent visual
examination and were compared with unheated specimens. In general, all specimens
exhibited cracks on their surface following thermal exposure, as predicted, the length and
width of cracks increased with the temperature of exposure. The surface color of the two
Strength and Thermal Insulation Using Thermoset Plastic Waste. The usual test used
different method to facilitate its fire resistance. Based on the given result, the plastic
waste concrete has increased its thermal insulation properties from the rising level of 0%
to 60%, wherein the other specimen obtain only 30%. This means that improvements in
the thermal insulation properties of specimens with greater percentage may be considered
DISCUSSION
This portion presents the result and discussion of the data obtained from the
researcher’s test and from the surveys carried out. The results are organized according to
the order of the specific problems listed in chapter (1). What are the physical properties
of the plastic wrapper Hollow Blocks when cured within 8 to 18 days in terms of the
given parameters? (2) Is there a significant difference between the plastic wrapper
Hollow Blocks and commercial Hollow Blocks when both cured at 8 and 18 days in
Properties of the Plastic Wrapper Hollow Block in (8 days of curing and 18 days of
curing)
66
Since physical observations cannot differentiate between the two samples. There
the (a) compressive strength, (b) water absorption and moisture content, (c) hardness, (d)
size, shape, and color, (e) compaction factor, and (f) fire resistance, depending on each
curing days. In overall results, the physical property of table 2 and 3 wherein the Plastic
Commercial Hollow Blocks (CHB), but both specimen did not passed its ASTM standard
of hollow block. In terms of water absorption and moisture content results on table 4 and
5, both specimens passed the ASTM standard which calls for a maximum of only 20% of
absorption and 75% moisture of the specimens’ weight. As for the hardness results
presented on table 6 and 7, both Sample A (CHB) and specimen B (PWHB) exhibit the
same impression from scratching in 8 days cured testing result, but in 18 days cured
result, Sample A remain its hardness of 2.5, while the specimen B shift to 3.5 hardness
level in which the material used is copper penny, it can be implied through expression of
long days of curing that made a long replacement process of chemical properties that may
highly attained improvement of scratch and wear resistance. In terms of size shape and
color test results in table 8 and 9, both specimens were mostly the same appearance and it
is qualified for the standard of non-load bearing hollow blocks. For the results of
compaction factor showed on table 11 and 12, the PWHB specimen has a stronger
that chained within the hollow block. Moreover, the result on fire-resistance on table 13
and 14 revealed that each specimen has the same impression in terms of its color, non-
disturbed, and only differences were the CHB cooled down faster than PWHB, but in
67
throughout results, both shared the same fire attributes, capable of withstanding a period
Throughout the given results presented on each table, the Plastic Wrapper Hollow
Block exhibit a maximum significant difference from the Commercial Hollow Blocks in
terms of compaction factor, water absorption and moisture content, compaction factor
test, and hardness. As what the results indicates that PWHB consist of strong mechanical
value which it could be a potential alternative for concrete mixture that can be used only
on walls and 3.2-meter clearance building (one-storey building). Thus, the produced
hollow block consists of recycled materials that making it more desirable for use.
Findings
The table 10 shows the Wilcoxon Signed Rank Test for size, shape, and color
assessment between plastic wrapper hollow blocks and commercial hollow blocks.
Through the calculation of the Wilcoxon Signed Rank test, the p – value of hollow blocks
were determined the test yields the p – value of 0.006 as it is greater than.
Overall, the finding of the study showed that the null hypothesis which
stated that there is no significant differences between plastic wrapper hollow blocks and
recommendations based on the raw data analyzed in the previous chapter. Some
one of the promising option for sustainable use. Long wait for plastic wrappers to perish
may soon become irrelevant with the recent initiatives that provides a solution. (Tablang,
2016) The use of plastics can be utilized as the production of all sorts of living from
industrial manufactures to domestic users such as the plastic aggregates serve as a partial
69
replacement for coarse aggregates in concrete can provide a suitable solution for the
Furthermore, there are few experiments were carried out to classify the properties
and obtain a particular test result to address the study’s problem. As a result in the
condition on its physical properties, the plastic wrapper hollow blocks has a better result
in compressive strength, its structures and as well as its resistance. This can be advised
that the produced specimen is effective additives for a stronger hollow blocks.
Using the different test for the physical properties of both specimens, the overall
results showed that the fire resistance and size, shape, and color has no significant
difference. While the compressive strength, water absorption, hardness, and compaction
Sample A (PWHB) did not passed the standard of hollow block but it is way more
stronger than Sample B (CHB). The water absorption and moisture content of both
specimens were passed the standard percentages in which indicates the good quality of
hollow block. Also, there are different level of Moh’s Hardness scale on both specimens
in terms of curing days, both specimen shared the same impression until on 18 days of
curing, PWHB increased the hardness level in which it highly attained the improvement
of scratch and wear resistance due to a long days of curing. The size, shape, color on both
both are the same sizes of 406.4mm x 101.4mm x 201mm, same shape and same colored
of grey. There are small differences between the two specimens in terms of their
structures in which both are subjected of 4 attempts of breaking, as a result the Sample B
(PWHB) much stronger foundation compared the specimen A. As for the fire resistance,
70
both specimens were subjected on fire exposure with the duration time of 15 minutes. As
a result, both are the same fire-resistance attributes, but the only differences is that the
The research examined the possible use of plastic wrappers than can be applied as
an aggregates to make a stronger hollow block using the various tests to find a new
alternative aggregates for cement mixture. The results of the study showed that the
produced hollow blocks are essential as an aggregate for cement mixture that is
compatible for walls and one storey building. Moreover, the shredded plastics contribute
a stable and firmness of the concrete which is applicable for masonry works.
Therefore, throughout the results showed that the plastic wrappers can be utilized
in the production of hollow blocks. The null hypothesis which states that there is no
significant difference between plastic wrapper hollow blocks and commercial hollow
blocks is rejected.
recommendations are hereby presented: 1) extend the curing days of the hollow block in
order to compact the structure of the material and become more stable. 2) Hydrate the
hollow block with water which should be perform at morning and before sunset to
maintain its desired temperature, because hydrating the hollow block under these
condition repairs the interstitials of the material which causes brittleness. 3) The desired
hollow blocks in which under this study is only applicable to fences and walls of one-
storey building. 4) The hollow block after hydration should maintain its drying
temperature to avoid abrupt change of moisture content which one of the causes of
cracking. 5) According to DPWH, the plastics will be sturdier if it is pelletized. 6) For the
71
future studies, the researcher should venture into the beyond application of the hollow
bock based on the limitation of the study. Also, the researcher should improve its stability
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APPENDICES
80
APPENDIX A:
FIGURES
81
DPWH, Barangay 9
Dumpsite, Can-ayan
Barangay Ki-Ocab
Figure 1. Locations for the produced hollow blocks, produced plastics, and testing area of
the specimens
Figure 2. Machine used for shredding the Figure 3. Collection of plastic wrappers
plastic wrappers
82
Figure 6. Measuring the aggregates Figure 7. Mixing the river sand and
using ponke cement
83
Figure 10. Adding water to the Figure 11. Preparation of Hollow Block
aggregates Maker
84
Figure 12. Putting the aggregates into Figure 13. The first set of our product
the hollow block maker
Figure 14. Transferring the produced Figure 15. Arranging the product to the
hollow block into the curing curing area
area
85
Figure 16. Hydration process of hollow Figure 17. The appearance of plastic
blocks hollow blocks in 8 days of
Figure 20. Compression Press Machine Figure 21. First compressive strength
curing
test for commercial hollow
block (8 days of curing)
Figure 24. Plastic Wrapper Hollow Figure 25. Preparation for the fire
Block during compressive resistance test of commercial
strength test (8 days of curing) hollow blocks (8 days of curing)
Figure 26. Preparation for the fire Figure 27. Kerosene and Denatured
resistance test of plastic wrapper Alcohol
hollow blocks (8 days of curing)
87
Figure 28. Before flaming the Figure 29. The ignition stage of fire
specimens (8days of curing) resistance test (8 days of curing)
Figure 30. During fire resistance test of Figure 31. The decay stage of
the specimens within 15 minutes commercial hollow blocks (8
(8 days of curing) days of curing)
88
Figure 32. The decay stage of plastic Figure 33. Using a finger nail for the
wrapper hollow blocks (8 days hardness test (8 days of curing)
of curing)
Figure 34. Using a coin for the hardness Figure 35. Using an iron nail for the
test (8 days of curing) hardness test (8 days of curing)
89
Figure 36. Using a rock for the hardness Figure 37. Lying in Horizontal Position
test (8 days of curing) Drop Test – Plastic Wrapper
Hollow Block (day 8)
Figure 38. Lying in Horizontal Position Figure 39. Standing in Vertical Position
Drop Test – Commercial Drop Test – Plastic Wrapper
Hollow Block (8 days) Hollow Blocks (8 days)
90
Figure 40. Standing in Vertical Position Figure 41. Preparation for the
Drop Test – Commercial compressive strength test of
Hollow Blocks (8 days) plastic wrapper hollow blocks
and commercial hollow blocks
(18 days)
Figure 42. During compressive strength Figure 43. During compressive strength
of plastic wrapper hollow blocks of commercial hollow blocks
(18 days) (18 days)
91
Figure 44. PWHB being weigh Figure 45. CHB being weigh
Figure 46. Fire resistance test of both Figure 47. Hardness test using iron nail
specimen (18 days of curing) on CHB (18 days of curing)
92
Figure 50. ASTM Booklet from Figure 51. Water absorption kilogram
DPWH per cubic meter solving in
individual
93
Figure 52. Water absorption percentage Figure 53. Water absorption percentage
formula in individual on both formula in individual on both
specimen (8 days of curing) specimen (18 days of curing)
Figure 54. Moisture Content percentage Figure 55. Moisture Content percentage
in individual on both specimen in individual on both specimen
(8 days of curing) (18 days of curing)
94
APPENDIX B:
TABLES
95
Table 2. Raw data calculated of Plastic Wrapper Hollow Blocks and Commercial Hollow
Blocks within 8 days of curing.
Compressive
CHB Length Width (Pounds per Square
Strength
Specimens (mm) (mm) Inch)
(N/mm2 )
PW – A 406.4 101.4 0.8993 130
PW – B 406.4 101.4 0.8993 130
PW – C 406.4 101.4 0.8249 119
PW – D 406.4 101.4 0.7286 105
PW – E 406.4 101.4 0.4994 72
PW – F 406.4 101.4 0.8003 116
COM – A 406.4 101.4 0.6270 91
COM – B 406.4 101.4 0.4755 69
COM – C 406.4 101.4 0.6279 91
COM – D 406.4 101.4 0.5671 82
COM – E 406.4 101.4 0.4683 68
COM – F 406.4 101.4 0.4246 61
Average 0.7753 112
(PW)
Average 0.5817 77
(COM)
Legend: (PW) – Plastic Wrapper; (COM) – Commercial; (CHB) – Commercial Hollow
Block; (PSI) – Pounds per Square Inch; (≤350 PSI) – Average of 6 units; (mm) –
Millimeter; (N/mm2 ) – Newton per Millimeter Squared
96
Table 3. Raw data calculated of Plastic Wrapper Hollow Blocks and Commercial Hollow
Blocks within 18 days of curing.
Table 4. Water Absorption and Moisture Content test of Plastic Wrapper Hollow Block
Commercial Hollow Block within 8 days of curing.
Table 5. Water Absorption and Moisture Content test of Plastic Wrapper Hollow Blocks
and Commercial Hollow Blocks within 18 days of curing.
Table 6. Assessed hardness level adopted from the Moh’s Hardness Scale between
Commercial Hollow Blocks and Plastic Wrapper Hollow Blocks within 8 days of
curing.
Table 7. Assessed hardness level adopted from the Moh’s Hardness Scale between
Commercial Hollow Blocks and Plastic Wrapper Hollow Blocks within 18 days
of curing.
Table 8. Overall Mean and Standard Deviation of the Results of the Acceptability Test
through Size, Shape, and Color of the Plastic Wrapper Hollow Block and
Commercial Hollow Block in 8 days of curing.
Table 9. Overall Mean and Standard Deviation of the Results of the Acceptability Test
through Size, Shape, and Color of the Plastic Wrapper Hollow Block and
Commercial Hollow Block in 18 days of curing.
Table 10. One-Sample Wilcoxon of Plastic Wrapper Hollow Blocks and Commercial
Hollow Blocks of Size, Shape, and Color in 8 days of curing and 18 days of
curing (Minitab 19 Program)
Wilcoxon
Variable N x p – value
Statistic
PW – Hollow 10 2.70 55 0.006*
Block (8 days)
COM – Hollow 10 2.85 55 0.006*
Block (8 days)
PW – Hollow 10 2.75 55 0.006*
Block (18 days)
COM – Hollow 10 2.75 55 0.006*
Block (18 days)
Legend: (PW) – Plastic Wrapper; (COM) – Commercial; ( x ) – median; (*) – Significant
100
Table 11. The Compaction Result between Commercial Hollow Block and Plastic
Wrapper Hollow Block within 8 days of curing.
Number of
Attempts on Physical Description Physical Description
Breaking (Standing in Vertical (Lying in Horizontal
(Approximately Position Drop Test) Position Drop Test)
1 meter)
Commercial 2 - The cell at the - Whole appearance
Hollow right side of of hollow block
Block (A) hollow block has was broke down
been crushed into pieces
- The two - Mostly contained
remaining cells small particles of
were contained broken concrete
uneven surface slags after the
and evidently breakage
fractured
Table 12. The Compaction Result between Commercial Hollow Block and Plastic
Wrapper Hollow Block within 18 days of curing.
Number of
Attempts on Physical Description Physical Description
Breaking (Standing in Vertical (Lying in Horizontal
(Approximately Position Drop Test) Position Drop Test)
1 meter)
Commercial 2 - One of the cell - The whole features
Hollow was dismantled of hollow block
Block (A) into large pieces was broke down
- The fracture into pieces
between the two - It contain large
remaining cells broken concrete
were very slags after the
visible. breakage.
Table 13. Raw data observations from fire resistance test between Commercial and
Plastic Wrapper hollow block within 8 days of curing.
were apparently
melted but did not
catch fire
After:
- The shredded
plastics were
evidently melted
- Due to the
disintegration of
plastics, the
specimen seemingly
rigid
- There was no
decomposed
happened in terms of
its features and
texture of specimen
- The color in Some
parts of specimen
turned smoke grey
- Based by touch, it
slowly cooled down.
Table 14. Raw data observations from fire resistance test between Commercial and
Plastic Wrapper hollow block within 18 days of curing.
After:
- The upper and lower
parts of the specimen
were became black
- It cooled down faster
as observed by
touching (same as 8
days cured result)
- There is no changes
happen in terms of
texture and the
whole features of
specimen (same as 8
days cured result)
- Faster cooled down,
observed by touched.
(Same result as 8
days)
disintegration of
plastics, the
specimen seemingly
rigid (same as 8 days
cured result)
- There was no
decomposed
happened in terms of
its features and
texture of specimen
- The color in Some
parts of specimen
has turned dark
shade
- Based by touch, it
slowly cooled down.
(Same result as 8
days)
106
107
108
109
110
111
112
113
APPENDIX C:
LETTERS
114
115
116
117
118
119
120
121
122
123
124
APPENDIX D:
CURRICULUM VITAE
125
Personal Information
Malaybalay City
Nationality : Filipino
Religion : Baptist
Educational Attainment
March 2020
With honors
2017
126
Personal Information
Nationality : Filipino
Educational Attainment
March 2020
CAT Award
Deportment Award
With Honors
Best in Mathematics
2017
128
Personal Information
Malaybalay City
Nationality : Filipino
Educational Attainment
March 2020
CAT Award
2018
129