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    Fadli Muhammad
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    The document provides details of a training report for stacker reclaimer operations. It describes the key components of a stacker reclaimer system for a coal-fired power plant in Indonesia, including the bucket wheel, tripper conveyor, boom conveyor, and luffing arrangement. It also lists an action plan to check for hydraulic leaks, lubrication systems, and conveyor belt component conditions to ensure proper operation and maintenance of the stacker reclaimer.

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    02. Training SR

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    The document provides details of a training report for stacker reclaimer operations. It describes the key components of a stacker reclaimer system for a coal-fired power plant in Indonesia, including the bucket wheel, tripper conveyor, boom conveyor, and luffing arrangement. It also lists an action plan to check for hydraulic leaks, lubrication systems, and conveyor belt component conditions to ensure proper operation and maintenance of the stacker reclaimer.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    23 views2 pages

    Training SR

    Uploaded by

    Fadli Muhammad
    The document provides details of a training report for stacker reclaimer operations. It describes the key components of a stacker reclaimer system for a coal-fired power plant in Indonesia, including the bucket wheel, tripper conveyor, boom conveyor, and luffing arrangement. It also lists an action plan to check for hydraulic leaks, lubrication systems, and conveyor belt component conditions to ensure proper operation and maintenance of the stacker reclaimer.

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    © All Rights Reserved
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    Appendix 4
    Page 1/2
    Training Report Prepared By Muhammad Fadli

    Date December 13rd, 2020

    December 14th-
    Course HDEC Training Class Room Webex Meet Date
    15th, 2020

    Key Training
    Stacker Reclaimer Wang iz Manager Jungshik Park
    Trainee Leader

    Daily Course :

    Detailed Training Contents

    1. Stacker reclaimer overview (S/R)


    The project is Cirebon 2, 1x1000MW Coal Fired Power Plant, Indonesia. The new SR are
    designed to be operated as fully independent power plant, i.e., it will have its own and
    independent common system. S/R following specifications:

    Nominal stacking capacity : 2400 t/h Belt speed : 4 m/s


    Nominal Reclaiming capacity : 1450 t/h Luffing angle : -10° ~ 10°
    Reclaiming down ratio : 145 – 1450 t/h Traveling speed : 0 – 30 m/min
    Rail center : 8 m Supply voltage : 11 kV
    Slewing radius : 43.5 m Place of power supply : middle of travel
    Slewing speed : 0.05 – 0.147 rpm distance of coal S/R

    2. Components of stacker reclaimer


     Bucket wheel and drive. Stacker reclaimer bucket wheel are used for reclaiming.
    The bucket wheel drive either consists of hydraulic system or motor, fluid coupling,
    brake & gear box mounted on a drive frame supported by bracket.
     Tripper conveyor. The tripper raises the belts of the yard conveyor & supports it
    over a concave curve & discharge through guide chute on to the intermediate
    conveyor.
     Boom conveyor. The reversible boom conveyor drive is mounted on drive frame and
    is supported on the revolving frame by a torque arm with plain spherical rod ends.
     Boom luffing arrangement. The raising and lowering of the hinged bascule system &
    controlling it in operation, is achieved by hydraulic system with two hydraulic
    cylinders.

    3. Action Plan
     Checking all hydraulic hoses for any leakages
     Checking luffing hydraulic cylinders and tripper hydraulic cylinders for any leakage
     Checking all power pack and its hydraulic components for any leakages
     Checking rail clamp and mounting fasteners
     Checking lubrication system and its working condition for slew bearings and long
    travel wheel bearings
     Checking conveyor belt joints conditions, all idlers, pulleys, skirt rubber, scrapers,
    pulley bearing and coffin box condition.

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