777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engin...

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

Testing and Adjusting

3500B Engines for Caterpillar Built Machines
Media Number -SENR1123-10 Publication Date -01/09/2005 Date Updated -03/10/2005

i02126747

Crankshaft Position for Fuel Injector Adjustment and Valve

Lash Setting
SMCS - 1202

Table 1

Standard Rotation (Counterclockwise) as Viewed from Flywheel End

Cylinders to Check/Adjust
Engine Correct Stroke for No. 1 Piston at Exhaust Valves
Inlet Valves Injectors
Top Center Position (1)

3508B Compression 1-2-6-8 1-2-3-7 3-4-5-7

Exhaust 3-4-5-7 4-5-6-8 1-2-6-8
1-3-6-7-10-12
Compression 1-4-5-6-9-12 2-4-5-8-9-11
3512B
2-4-5-8-9-11 1-3-6-7-10-12
Exhaust 2-3-7-8-10-11

1-2-5-7-8-12- 1-2-3-4-5-6-8-9 3-4-6-9-10-11-

Compression
3516B 13-14 15-16

3-4-6-9-10-11- 7-10-11-12-13- 1-2-5-7-8-12-

Exhaust
15-16 14-15-16 13-14
(1) Put the No. 1 Piston at the top center (TC) position and identify the correct stroke. Refer to Testing And Adjusting,
"Finding the Top Center Position for the No 1 Piston". Find the top center position for a particular stroke and make the
adjustment for the correct cylinders. Remove the timing bolt. Turn the flywheel by 360 degrees in the direction of
normal engine rotation. This will put the No. 1 piston at the TC position on the other stroke. Install the timing bolt in the
flywheel and complete the adjustments for the cylinders that remain.

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