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Interruptor Bajo Voltaje.2
Interruptor Bajo Voltaje.2
Switchgear Division
East Pittsburgh. Pa. 15112 U.SA. 33-790-1E
Page 1 259
July, 1981
Supersedes Renewal Parts Data 33-790-1E
F
Pages 1-16, dated May, 1980
Supplements I.B. 33-790-1E Low-Voltage
Power Circuit Breakers
Types DS and DSL
INDEX
Page
Subject Number
General Information.
Common Parts.
Pole Units. 4-7
Arc Chutes& Barriers 8
Levering Mechanism ... 9
Operating Mechanism, 10-12
Sprin and Related Parts
Dscharged
Automatic Tripping System 13
Optional Accessories. 14-15
DSL-206 and DSL416 16
2
AMPTECTOR TRIP
DRAWOUT UNIT
POSITION INDICATOR
OPEN-CLOSE
INDICATOR
PADLOCK PLATE.
CLOSE BAR
TRIP PLATE
SPRING CHARGE -
INDICA OR
PLATE
SECONDARY DISCONNECTING CONTACTS-
FIGURE NO. 3 SHUNT
TRIP
When replacing an
existing disconnecting contact, order
style 591C498G06 which includes an 8 point block
mounting hardware.
plus
When replacing an existing
order style 588C729G02.
disconnecting contact cover SPRING CHARGE
MOTOR-PoWER
OPERATED
BREAKERS
When adding secondary
disconnecting contacts to an OPENING ONLY
existing breaker. specify the number of upper contacts TRIP SPRING
and the number of lower contacts ACTUATOR
together with the name
plate information as itemized on page 2. Fig. 2 DS 416 Breaker with Front Panel Removed
TYPE DS CIRCUIT BREAKER FASTENER
KIT
Includes an assortment of
retaining rings. truarc rings SECONDARY SECONDARY
"E" rings and "X" washers in a plastic bag. DISCONNECTING DISCONNECTING
CONTACT COVER CONTACTS
Style 3586A86G01
Recommended spares:
1 for one breaker
2 for two to five breakers
3 for six to twenty breakers
4 for over twenty breakers
STANDARD HARDWARE
Standard hardware such as bolts, nuts, washers, etc. are
not listed in this data. Such items should be
purchased
locally. Note: Bolts holding copper details together in the
pole unit, and bolts holding levering in cranks should
be SAE Grade 5.
LEVERING
MAIN DEVICE ARM
DISCONNECTING cONNECTED
SENSORS
cONTACTS POSITION)
ARCING CONTACT-
SPRING
MAIN cONTACT
SPRING
STATIONARY MAIN
CONTACT FINGERAS
MOVING
ARCING CONTACTS -
MOVING MAIN-
CONTACTS
LOWER
STUD ASSEMBLY
Fig. 4
Type DS-206 Pole Unit Assembly-Front View INSULATING
LINK
DS-206 DSL-206(1)
No. No.
DS-206S12
Req. No.
Fig. Item Req. Req.
er Per
Description No. No. Bkr.
Style Number Bkr.
Per
Three Pole Unit Assembly Complete 4
Style Number Bkr. Style Number
140D152G01 1 140D152G03
Following are included in Three Pole 1
Unit Assembly: 9145D41GO1
Molded Base 4
140D150HO1 140D150H01
Upper Stud ly 3
Lower Stud Assembly 591C653G01 591C653G03 3
553F204HO1
4
591C652G01 591C652G03 592C928G01
Following are included in Upper 3
592C927G01
Stud Asembly:
Stationary Arcing Contact-R.H. 682C829G01 3
Stationary Arcing ContactL.H. 4 3
682C829G01 3 682C829G01
4 682C829G02 3 682c829G02
Stationary Arcing Contact Spring 5 503B027H01 3 682C829G02
Stationary Main Contact Finger 503B027HO1
6
809A263G01 5038027H01
Stationary Main Contact Spring 3 503B027H08
809A263G01 12 809A263G01
3 5038027H08
Following are included in Lower 5038027H08
Stud Assembly:
Moving Arcing Contact 3 682C828G01
Moving Main Contact 3 682C828G01 3
4 6 591C651G01 682C828G01
Insulating Link Assembly 4 10
591C651G01 12 591C651G01
788A588G01 788A588G01
Main Disconnecting Contact 788A588G03
Assembly 3 591C655G02
(not included in Pole Unit
Assembly) 591C655G02 591C655G03
STATIONARY
ARCING CONTACT ARCING OMOVING ARCING
SPRING
CONTACTS CONTACT
O MOLDED BASE-
LOWER STUD-
ASSEMBLY
INSULATING
LINK
Fig.5 Fig. 6
Type DS-416 Pole Unit Assembly-Front View Type DS-416 Pole Unit A.ssembly-Rear View
ON TACT
UPPER
STUD
ASSEMBLY
STATIONARY
MAIN CONTACT
FINGERS
EMERGENCY
CHARGING
HANDLE
LOWER
STUD
ASSEMLY-
NS
LATING
MOLDED-
BASE
cOMPARTMENT EMERGENCY
TRIP LEVER SPRING CHARGE
ASSEMBLY
ANTIPUMP
RELAY
ARCING
cONTACT
SPRING
STATIONARY
ARCING
STATIONARY CONTACTS
MAIN CONTACT
FINGERS-
MOVING
ACTUATOR
UPPER STUD- ARCING
ASSEMBLY CONTACT
MOLDED BASE
INSULATING
LINK
OPENING
SPRING
OVERCURRENT
TRIP LOWER STUD
SWITCH ASSEMBLY
SpringOuter
Stationary Main Contact 24 (1) 503B027H10
Spring-Inner
Following are included in
Lower Stud Assembly:
Moving Arcing Contact 3 682C826G01
Moving Main Contact 3 (2) 794A105G01
Insulating Link Assembly 7 3 680C 792G03
682C347G02
Fig.9 Type DS-632 Pole Unit Main Disconnecting Contact 3
Complete
Following are included in
Single Pole Unit Assembly:
Molded Base 567F501GO1
11
11 3 140D779G01
MOVING Upper Stud Assembly
Lower Stud Assembly 11 3 140D778G01
MAIN
CONTACT Following are included in
Upper Stud Assembly:
Stationary Arcing 11 3 682C825G01
Contact-R.H 11 3 682C825G02
Stationary Arcing
ContactL.H.
Stationary Arcing Contact 11 6 503B027HO1
Spring
Stationary Main Contact 11 72 (1) 809A263G01
Finger
Stationary Main Contact 24(1) 5038027H05
Spring-Outer
Stationary Main Contact 24(1) 503B027H10
Spring-Inner
Following are included in
Lower Stud Assembly:
Moving Arcing Contact 3 588C735G01
Moving Main Contact 19 3 (2) 794A105G01
Insulating Link Assembly 11 3 680C792G04
3 12 591C1OOG01
Fig. 12 7ype DS-840 Pole Unit Main Disconnecting Contact
Assembly--Rear View Assembly
(not included in Pole Unit
assembly).
Recommended Spare-See page 2.
(1) Assembly of the stationary main contact fingers and inner and outer springs is difficult.
The Upper Stud Assembly is recommended.
(2) Assembly of the moving main contact is difficult. The Lower Stud Assembly is recommended.
Arc Chutes and Barriers
3 ARC
CHUTES
- TRAVELING
STOP NUT
-RETAINING
CLAMP
ELASTIC
STOP NUT
- SPECIAL 8OLT
Levering Mechanism-Fig. 18
|All Type DS/DSL
except DS-840 DS-840
Number
Required
Description per Breaker Style Number Style Number
Levering Mechanism Assembly 449D224G04 449D224GO5
Following are included in Assembly:
Traveling Stop Nut 791A674HO1 791A674H01
Retaining Clamp 791A679HO1 791A679HO1
Following are not included in
Assembly:
Crank Arm with Roller 2 786A 586G01 567F993Go2
Special Bolt 2 (1) 794A024HO1 794A024HO1 (1)
Elastic Stop Nut 2(1) 70220ERN18
(1) For DS-840 four are required per breake.
70220ERN18 (1)
10
MECHANISM
FRAME
MAIN DRIVE
LINK
OSCILLATOR
ASSEMBLY-
Fig. 19 Front View of Mechanism (Manual Fig. 20 Front View of Mechanism (PowerOperated
Spring Charge) Spring Charge)
All DS/DSL except DS-632 and DS-840
Power Operated Manual Operated
Number
Fig. Item
Required Fig. Item
No. Style Number
Description per Breaker No. No. Style Number No.
Mechanism Assembly 20 567F759G02 19 567F759G01
(Without Closing Spring)
Following are included
in Mechanism Assembly:
Main Drive Link Assy. 21 1-2 437B146G03 21 1-2 437B146G03
(With Roller)
Oscillator Ass'y. 20 436B923G01
Oscillator Reset 1 503B601H11
Spring (Not illustrated)
Emergency Charge Device 20 436B925G01
Spring Release Latch 22 795A855G01 22 7954855G01
(With Bearings)
Trip Latch 22 3755A19G01 3755 19GO1
Lever (for motor cut
off switch)
22 791A516H01 791A516H01
TRIPRESETLATCH
SPRING
MAIN
DRIVE LINK
O MOTOR CUT-OFF
SWITCH LEVER
LATCH
-0 SPRING RELEASE
Mechanism
Fig. 21 Rear of PowerOperated Mechanism Fig. 22 Rear View of PowerOperated
(Left Close Spring Removed)
COIL
TRIP SHAFT
RETURN
SPRING
Trip Details
MOTOR MOVING
CUT-OFF ARMATURE
TRIP SHAFT SWITCH
ANTIPUMP
CRANK AND RELAY
MANUAL CHARGE HANDLE ROLLER
0 MOTOR
CONNECTORS
Ground
ontDelay
Overbad PLUNGER
Ratg
TRIP SHAAFT
Short ADJUSTING SCREW-
ananeuus Circut
y
MAGNET ASSEMBLY
Optional Accessories
Ov
Fig. 27 High Load Switch-Style 15IDO06G04 Fig. 28 Latch Check Switch-Style 140D161G01
RESET ARM
TRIP ARM
-RESET cOIL
MAIN TRIP
MOVING LEVER
cORE
PLUNGER
LATCH LEVER
LATCH
ROLLER - swITCH LEVER
CORE
TORSION
SPRING
OVERCURRENT TRIP
LATCH
INDICATOR SWITCH
RESET
ARM
- COIL
Special All DS/DSL All DS/DSL (1) For DS-840 use corresponding groups of 3752A24.
LIMITERS-FIGURES 32-33
Refer to 1.B.33-790-1E. Table 5, for application
ISOLATING of limiters.
TRANSFORMERS
Number
Breaker Required Rating
Type per Breaker Amps Style Number
150 140D316G01
200 1400316G02
250 140031 6G03
300 140D316G04
DSL-206
400 1400316GO5
600 140D316GO6
800 140D316GO7
1200 140D31 6G10
1600 1400316G11
2000 1400316G12
800 151D932G01
1000 151D932G02
3 1200 151D932G03
DSL-416 3 1600 151D932G04
LIMITER 3 2000 151D932G05
3 2500 151D932G09
3 3000 151D932G10
Fig. 33 DSL416 Breaker -Side View Recommend 3 spare limiters of each current rating.