* Homogenization

Block Hommak homogenizers operate with the lowest piston movement speed (RPM) of all competitors worldwide. In this way,
What is Homogenization? moving parts exposed to friction run properly. Our homogenizer designed to ensure lower wear, longer service intervals
Fluid products in heterogeneous (non-homogeneous) and wider safety margins.
structures pass through the narrow gap under high pressure. After
As the particles passing through the gap at high speed are Homogenization Hommak offers high-level customer satisfaction with its high-quality products
micronized and the surface area increases, it becomes specially designed according to customer needs. As a result of years of
permanently homogeneous. This process applied is called experience and innovation function intecrating technical R&D and technology
"homogenization". The machine that performs the focus. HOMMAK manufactures homogenizers that can work with low energy
homogenization process is called a homogenizer. consumption with the necessary optimizations.
Homogenizing Valve
Homogenizer working principle Before
Homogenizer ensures that the fluids passing Homogenization Product Outlet · Unique homogenizing valve structures
through it are made homogeneous by reducing · Zirconium ceramic, silicon nitride ceramic, tungsten carbide, and cobalt carbide
their particle sizes with cavitation, shear force, materials
impact velocity, and turbulence effect under Frame
pressure. In this way, phase separation is · AISI 304 stainless steel material
prevented. · Special sandblasting application
What are Homogenization and Homogenizer?

Pressure Valve Gearbox

Impact Ring · Resin reinforced nodular cast iron material
Product Inlet
Valve Seat · Vibrationless and high strength structure
· Using gear-reducer in all homogenizers except L series
Suction and Delivery Check Valves
To prevent phase separation physically, the particle size of the product should be
· Unique mushroom and ball check valve structures
reduced. Accordingly, surface tensions will decrease, and phase separation

Hommak Advantages
will be minimized. · Cobalt carbide and tungsten carbide alloy materials
· Check valve seats are designed symmetrically, to beused twice-once on each time
According to Stokes' Law, the phase separation rate is proportional to the square
of the particle diameter. For example, if the time required for a fat globule with a Plungers
particle diameter of 2R to separate is T, it will be 4T for a fat globule with a particle · High strength special stainless steel and zirconium ceramic material
diameter R to separate.
· Surfaces appropriate for the usage area; chrome, cobalt carbide,
tungsten carbide, and ceramic coating applications

As a result, particle sizes should be reduced if phase separation

is desired to be prevented physically. The most effective way
to reduce particle size and prevent phase separation is the Sealing Components
use of high-pressure homogenizers. · Hygienic seal in accordance with food grade
· Long lasting working performance with lower RPM
· Kevlar, PEEK, Zedex, TIVAR, POM, PE, FKM, PTFE materials
Before Homogenization
Particle size >10 μm
Compression Head
· Hommak special MonoBlock and MultiBlock design
· Reducing the surface for microorganism to attach, with nonblind-spot design
· Surface Roughness: Ra <1.6μm, Ra <0.8μm, Ra <0.5μm (electropolished)
Volume (%)

Advantages of using homogenizers: · 3-D CAD design, FEM and CFO analysis
• Prevents sedimentation in fluid products · Easy to see and access for maintenance and service
• Brings the products to the desired viscosity values Hommak
After Homogenization · 10-year MonoBlock warranty against crackings
High Pressure Homogenizer
• Adds value by improving the properties of the 11 Particle size < 1μm
products 10
-----------------------------------

• Improves the taste and texture of drinks 9

High Shear Mixer
• Provides high-quality color characteristics 8
• Makes the milk appear whiter 7
------------------------

Mixer
• Facilitates digestion as it increases the surface area 6
of food and beverages
------------------

• Improves the consistency of creams and lotions 4

• Decreases the need for additives 3

2
1
0 0,1 5 50 70 100
Particle Diameter (µm)
 HOMMAK High-Pressure Homogenizer
Water
Model Capacity (L/H) Power (kW) Pressure (Bar) Measure (LxWxH mm) Weight (Kg) Consumption L/H

L-HM2 20 2,2 1500 482x740x495 110 -

C-HM1 100 2,2 250 652x1052x675 225 30

S-HM5 500 5,5 200 755x1372x800 450 50

F-HM20 1.500 11 200 940x1650x1020 800 60

M-HM30 3.000 22 200 1110x1740x1125 1100 70

A-HM60 5.000 37 200 1250x2050x1210 1750 80

High-Pressure Homogenizers N-HM100 10.000 75 200 1440x2270x1350 2500 90
HOMMAK Makine has experienced personnel and production facilities that can produce
high-pressure homogenizers suitable for the capacity and pressure needed for different V-HM150 15.000 110 200 1985x2380x1490 4000 130
applications. HOMMAK Homogenizers are manufactured by selecting the valve
Y-HM200 20.000 132 200 1865x2465x1460 4500 150
design and material to meet the needs of the sector in which it will be used.
T-HM500 40.000 250 200 2220x2750x1670 9500 220
General features of high-pressure homogenizers:

F-HM20
• Designs in accordance with EU safety rules (CE standards) * The values stated in the table show the standard pressure and capacity. Separate design and calculations are made for
• Engineered and designed for easy maintenance and cleaning (CIP and SIP) pressure and capacity values other than standard.
Basınçlı Homojenizatör

• Suitable for abrasive and viscous products

Homogenizer

High-Pressure Homogenizer
• Cooling warning sensor with automatic solenoid valve Pilot Plant & Laboratory Type Homogenizer
• Engineered, manufactured, and tested according to ISO EN 9001:2015 Quality System
• ISO EN 14001:2015 Environmental Management System Pilot Plant Homogenizer
• ISO 45001:2018 Occupational Health and Safety Management System · HOMMAK pilot plant homogenizers are designed for limited production and R&D studies.
• Pneumatically adjusted automatic homogenization pressure control (Optional The advantages of pilot plant homogenizer:
manual and PLC control) · Practical installation, simple use, fast and easy maintenance, low cost,
• Stainless steel construction (frame) and electrical panel
· Mobile system construction, flexible working range up to 2000 bar pressure, pressure feeding of high viscosity
• Occupying less space with ergonomic design

M-HM30
products due to the product reservoir
• Analog high-pressure gauge with hygienic design diaphragm
• V-belt drive and gear-reducer speed reduction unit Laboratory Type Homogenizer
High-Pressure

• AC motor drive HOMMAK laboratory type homogenizer has a portative and transportable structure. It enables you to improve
your current products, test the effect of homogenization on products, and get optimum results by determining
2000 -----------------------------------------------------------------------------------------------------------------------------------------
the best process parameters.
Homogenization pressure (bar)

1800 -----------------------------------------------------------------------------------------------------------------------------------------

1600 ----------------------------------------------------------------------------------------------------------------------------------------- It is used in many fields such as medicines and pharmaceutical products, biotechnological products, chemistry
1400
Cosmetic
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and petrochemical industry, cosmetics, milk and dairy products, food and beverage, university
Lotion

UHT Milk
Paraffin Wax
Emulsions Polymer laboratories, and organizations that carry out R&D activities.
Yüksek

chain disruption
1200 -----------------------------------------------------------------------------------------------------------------------------------------
products Nano
Fruit suspensions
1000
nectars Fruit
-----------------------------------------------------------------------------------------------------------------------------------------
tomato juice
The features of HOMMAK laboratory type homogenizer:
ketchup

A-HM60
· High performance and high-pressure resistant stainless steel MonoBlock

L-HM2
800 -----------------------------------------------------------------------------------------------------------------------------------------
Pasteurized Liposome
Milk
Products
Algae Cells
600 -----------------------------------------------------------------------------------------------------------------------------------------
Vaccines
· Manual pressure adjustment
Sauce
400 -----------------------------------------------------------------------------------------------------------------------------------------
· Digital pressure gauge
Cell of fibers
corruption · Second stage homogenization valve group
200 -----------------------------------------------------------------------------------------------------------------------------------------
· No need for a feeder pump (for products with a viscosity up to 100,000 cP)
0 food
Emulsions Product Types · Three-phase motor, variable speed adjustment
· A panel made of stainless steel, removable for maintenance and cleaning

C-HM1
· Anti-vibration counterforts
Y-HM200

N-HM100

S-HM5
 Dairy
In the homogenization of milk, fat globules in milk are disintegrated
by applying high pressure In this way, the separation of fat from milk is prevented.
The homogenization process increases the viscosity and quality of milk.
It provides a homogeneous distribution of fat in milk.
It gives the milk a whiter appearance. It provides the perception of milk
more delicious, and to be digested easier.
·Milk ·Yogurt ·Kefir ·Butter ·Ice Cream ·Cream cheese ·Labneh ·Curd cheese
·Milk proteins ·Fermented dairy products ·Whey based drinks
·Coffee whitener ·Baby formula ·Milk puddings ·Puddings ·Caseins
Cosmetic
Homogenizer Applications
High-pressure homogenizers reduce particle size and provide product
stability control, superior quality, and stability in products.
Advantages of homogenizer in the cosmetic field: Low particle size,
uniform distribution, softer texture, and high penetration, increase in product
quality, brighter and more vibrant color, more stable structure, long shelf life.
·Beauty creams ·Moisturizing creams ·Toothpaste ·Orange oil
·Lotion ·Liposomes ·Antioxidants ·Shampoo ·Soap ·Perfume
·Peptides ·Polishes ·Collagen ·Waxes
Pharmaceutical
Homogenization is applied at very high pressure in order to reduce the particle
size of the product with the effect of turbulence and cavitation,
to be more stable, and to have a higher effect.
It has been scientifically proven in the pharmaceutical industry that the
high-pressure homogenization process provides the ability to obtain a stable product
with much better active ingredient dispersion compared to conventional mixers,
colloid mill, or rotor-stator devices.
·Antibiotics ·Ointments ·Syrups ·Vitamins ·Enzymes ·Proteins
·Gels ·Food supplements ·Collagen ·Insulin crystal ·Medical soaps
·Milk of magnesia ·Inhalation ·Vaccines
Food & Beverages
Homogenization makes products more stable and is widely
used for longer shelf life, good texture, better taste, and consistency.
Products with pulp and sediment are subjected to the homogenization process,
ensuring the separation of solid particles, their uniformity, and homogeneous
distribution in the liquid. At the same time, the formation of sediment is prevented.
·Fruit juices ·Ketchup ·Mayonnaise ·Fruit concentrates ·Syrups ·Flavors
·Sauces ·Soy milk ·Egg ·Honey ·Molasses ·Tahini ·Hummus ·Soy milk ·Jelly
·Peanut/nut butter ·Confectionery ·Margarine ·Gum arabic
Chemical & Petrochemical
Homogenizer Applications
In the production of chemicals, the homogenization process is used to
create more stable emulsions and suspensions. The surface area of the products
increases with the homogenization process. Phase separation, a reaction time of
chemicals, and reaction temperature decrease due to the increase in surface area.
Homogenization provides an increase in color density in pigments and paints.
It optimizes the use of additives in the production and provides viscosity control.
·Paints ·Detergents ·Latex ·Paraffin Emulsions ·Resins
·Mineral oil emulsions ·Greases ·Lubricating oil ·Adhesives
·Emulsifiers ·Waxes ·Pigments ·Lanolin ·Ink ·Pesticides
Biotechnology
The main purpose of using homogenizer is to release substances such as enzymes,
vitamins, and proteins, which are present in high concentrations in
various organisms such as yeast, algae, bacteria, blood, plant,
and tissue samples, between cells.
High-pressure homogenizers are very effective and highly efficient for cell
disintegration processes. The quality of the products obtained is at a very high level.
·Bacteria ·Enzymes ·Yeasts ·Viruses ·Moss ·Plant cells
·Cell disintegration ·Probiotics ·Celluloses ·Microorganisms
·Liposomes ·Algae
 Piston Pump
High-Pressure Piston Pumps
High-pressure pumps are ideal for transferring high density and viscosity products. It is used as the feeder
Applications
for the tower in the production of milk powder, food powders, chemical powders, and other powder types.

Features of the pump:

· Ideal for transferring high viscosity products
· Working up to 600 bar pressure
· Stainless steel MonoBlock with high mechanical corrosion resistance

S-HM5
· A geared power transmission system
· Polymeric material with high resistance for abrasion, corrosion and abrasive products
· Low sound level
· Easy access for maintenance
· Long life due to low piston movement speed (RPM)
Tomato paste Tomato paste

High-pressure piston pump applications:

F-HM20
· Tomato paste · Protein powder
· Sauce · Instant coffee
· Margarine · Detergent
· Milk powder · Chemical powders

High-Pressure Piston Pump

High-Pressure Piston Pump

Sauce

High-pressure pumps have many more applications for production.

M-HM30
600 -----------------------------------------------------------------------------------------------------------------------------------------

550 -----------------------------------------------------------------------------------------------------------------------------------------
Milk powder Milk powder Protein Powder
Protein Powder
Piston Pump Pressure Values

500 -----------------------------------------------------------------------------------------------------------------------------------------

450 -----------------------------------------------------------------------------------------------------------------------------------------

400 -----------------------------------------------------------------------------------------------------------------------------------------
Powder
Detergent
350 -----------------------------------------------------------------------------------------------------------------------------------------

300 -----------------------------------------------------------------------------------------------------------------------------------------
Tomato
Paste
250 -----------------------------------------------------------------------------------------------------------------------------------------
Food Powders
Chemical
200 -----------------------------------------------------------------------------------------------------------------------------------------
Margarine
Powders

A-HM60
150 -----------------------------------------------------------------------------------------------------------------------------------------

100 -----------------------------------------------------------------------------------------------------------------------------------------

50 -----------------------------------------------------------------------------------------------------------------------------------------

Sauce
0
Product types

Chemical Powders Coffee Powder

Y-HM200

N-HM100

Margarine

Chemical Powders Detergent Powder

 Ricotta System
It is an innovative solution designed for the sector and the need and is the invention of MİLKOTEK - HOMMAK.
Ricotta System is used in dairy applications to obtain a spreadable structure by eliminating the rough structure of
the curd cheese which is needed by the sector and in the production of high-value-added cheese with dense
protein. In addition, it is used to produce cheese with a spreadable consistency by passing some ripened cheese
types through the Ricotta system.
Features of the Ricotta System:
· Excellent performance and reliability with the latest design concept
· Design in compliance with EU safety standards (CE standards)
· Engineered, manufactured, and tested according to ISO EN 9001:2015 Quality System
· ISO EN 14001:2015 Environmental Management System
· ISO 45001:2018 Occupational Health and Safety Management System
· The appropriate design for easy maintenance and cleaning (CIP and SIP)
Ricotta System for High Protein Cheese Production
· Suitableness for abrasive and viscous products Increase your muscle mass by consuming high-protein ricotta cheese. Failure to use whey during cheese

Ricotta System
Ricotta System

· Touch screen control panel (PLC) production causes insufficient yield from milk. You can get higher efficiency in your production by using
· Automatic homogenization pressure control with pneumatic adjustment (optionally manual adjustment) Ricotta System. 100 ml of ricotta cheese contains 14 gr of proteins that are very important for muscle
· Stainless steel construction (frame) and electrical panel development. Ricotta cheese is also rich in leucine and amino acids that accelerate fat burning along as
· Less footprint with its ergonomic design well as protein. Leucine is one of the BCAA amino acids that cannot be produced in the body.
· Analog high-pressure gauge with hygienic design diaphragm According to 2018 TSI data, whey and buttermilk production in Turkey increased by 35.9% compared to
· AC motor drive the previous year and reached 882,133 tons. Approximately 30 kg of curd is obtained from 1 ton of whey.
Thus, Turkey can produce annually 26,464 tons of curd cheese from the whey.

Before Ricotta After Ricotta Applied cheese types

R-HM10

* All rights as functional and visual design belong to MİLKOTEK - HOMMAK.

Total Engine Power 13,6 kW Ricotta System working principle

The whole system is controlled from a single touch panel.
Weight 720 Kg - Product preparation and kneading process
- Product processing and creating a smooth structure
Dimensions (LXWXH mm) 2170 X 1500 X 1750 - Product discharge process