Predictive Maintenance Report

On
Vibration Analysis & Diagnostic studies

Customer Name : M/S. Vedanta Ltd–Sterlite Copper

Area : Refinery

Date of Visit : 25.12.2020

Customer Contact Company Name

M/s. Vedanta Ltd,
Sterlite Copper Works, 1/1/2,
Chinchpada, Silvassa,
(U.T Of Dadra & Nagar Haveli)
Pin-396230, India.
M/S. MVS ACMEI Technologies Pvt Ltd
Plot No: 31, Leeven Heights,
Jubilee Enclave, Madhapur,
Hyderabad, Telangana
Pin: 500081

Done By:
G Nandagopal
Email ID: nandagopal@acmeirm.com; Mobile: +91 8179000111

Vibration Analysis Site Information

 Customer M/s. Vedanta Ltd,
Sterlite Copper Works, 1/1/2, Chinchpada, Silvassa,
Address
(U.T Of Dadra & Nagar Haveli), Pin-396230, India.
Contact Person Mr. VIKRANT NATKAR
Phone +91 9662842372
E –mail Vikrant.natkar@vedanta.co.in
Date of Visit 25.12.2020

Index

Page N0.

I. Index 02
II. Vibration Standards 03
III. Summary Report 04
IV. Report 05-31

Vibration Analyst: Mr. G Nandagopal

Asst. Manager (Technical-Services)

Instrument Used:
The following equipments were used to carry out the Vibration analysis:

 Vibration Analyzer
 Hardware : ONEPROD DUAL CHANNEL Vibration Analyzer
 Software : Nest i4.0

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ISO Vibration Standards:
I. Machinery Classification Accordance with ISO 10816:
CLASS I:
Individual parts of engines and machines integrally connected with the complete machine in its normal
operating condition. (Production electrical motors of up to 15 KW are typical examples of machines in this
category)
CLASS II:
Medium-sized machines, (typically electrical motors with 15 to 75 kW output) without special foundations,
rigidly mounted engines or machines (up to 300 kW) on special foundations.
CLASS III:
Large prime movers and other large machines with rotating masses mounted on rigid and heavy foundations
which are relatively stiff in the direction of vibration measurement.
CLASS IV:
Large prime movers and other large machines with rotating masses mounted on foundations which are relatively
soft in the direction of vibration measurement ( for example turbo-generator sets, especially those with light-
weight substructures).
CLASS V:
Machines and mechanical drive systems with unbalance able inertia effects (due to reciprocating parts), mounted
on foundations which are relatively stiff in the direction of vibration measurement.
CLASS VI:
Machines and mechanical drive systems with unbalance able inertia effects (due to reciprocating parts), mounted
on foundations which are relatively soft in the direction of vibration measurements; machines with rotating slack-
coupled masses such as beater shafts in grinding mills machines ,like centrifugal machines, with varying
unbalances capable of operating as self-contained units without connecting components; vibrating screens,
dynamic fatigue-testing machines and vibration exciters used in processing plants.
Vibration Severity Chart As per ISO 10816:

Note:
 All class-II machines with flexible foundations shall be considered in class-III.

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 Foundation Rigid Foundation Flexible

Machine Class II Machine Class II

Normal <4.5 mm/s Normal <7.1 mm/s

Alert 4.5mm/s-7.1mm/s Alert 7.1mm/s-11.2mm/s

Alarm >7.1mm/s Alarm >11.2mm/s

Summary Report
S.NO Equipment Name Health Status Page No

1 Sharpen Pump# 1 Normal 5

2 Circulation Pump #A Alert 6
3 Circulation Pump #B Normal 7
4 Circulation Pump #C Normal 8
5 Circulation Pump #D Normal 9
6 Circulation Pump #E Normal 10
7 Circulation Pump #G Normal 11
8 Purification Blower #1 Normal 12
9 Purification Blower #2 Alert 13
10 Boiler #1 Blower Normal 14
11 50 Hp Pump# 1 Normal 15
12 100 Hp Pump# 1 Normal 16
13 Old ETP Re-Circulation Pump-1 Alert 17
14 Old ETP Re-Circulation Pump-2 Normal 18
15 Old ETP Vacuum Pump# 2 Alarm 19
16 New ETP Re-Circulation Pump Normal 20
17 New ETP Vacuum Pump# 2 Alarm 21
18 Furnace #2 Blower #1 Normal 22
19 Launder Blower#1 Normal 23
20 Scrubber Blower Alarm 24
21 CSM Wash Pump-1 Alarm 25
22 CSM Wash Pump-2 Alarm 26
23 CSM Wash Pump-3 Alarm 27
24 CSM Wash Pump-4 Alarm 28
25 CSM Wash Pump-5 Alert 29
26 CSM Transfer Pump Alarm 30

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 27 CSM Blower Normal 31

Overall M/C Condition

Sharpen Pump #1 Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 1.27 Normal
Pump 6.96 Normal

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20
H 1.09 1.0 0.59 0.46 0.52
Motor NDE V 0.84 1.5 1.26 0.89 1.02
A 1.41 2.3 1.42 1.37 1.27
H 2.08 1.5 1.04 0.79 0.97
Motor DE V 1.34 1.4 1.19 0.88 1.01
A 1.44 2.5 1.46 1.41 0.97
H 9.93 18.1 5.39 6.13 6.16
Pump DE V 10.40 11.6 5.38 6.04 5.06
A 7.46 6.7 4.61 4.51 4.24
Pump NDE H 6.10 10.2 3.34 3.73 3.51
V 11.44 12.0 6.66 6.77 6.96

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 A 6.54 7.3 5.11 4.86 3.72

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor and pump bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

Circulation Pump #A Alert
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 5.81 Alert
Pump 3.53 Normal

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20
H 4.19 NOT 5.92 1.27 4.51
Motor NDE V 1.07 RUNNING 1.69 0.68 1.14
A 0.91 1.66 0.93 1.33
Motor DE H 5.02 7.85 1.28 5.81
V 3.29 3.02 0.75 2.18
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 A 1.08 1.91 0.99 1.55
H 2.91 4.17 2.82 2.85
Pump DE V 3.27 3.78 2.55 3.12
A 2.15 4.36 2.54 3.16
H 2.46 3.62 2.24 2.58
Pump NDE V 3.32 4.11 2.71 3.53
A 1.61 3.24 2.09 3.01
Machine Condition Report:
Observations & Analysis:
 Vibration levels are increasing trend observed in motor bearings from previous visit.
 Non synchronous frequency peaks are observed at motor bearings.
 High acceleration values are indicated at pump bearings.
Recommendations:
 Inspect the motor both bearings and if required replace them on priority.
 Re-assess the health condition of equipment after above correction.

Note: Vibration readings are within the acceptable limits but symptoms of bearing defects could have observed
in the spectrum at motor both bearings. Hence, the equipment is considering in Alert condition.

Overall M/C Condition

Circulation Pump #B Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 1.92 Normal
Pump 1.03 Normal

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20

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 H 3.13 1.0 0.71 0.82 1.07
Motor NDE V 1.08 0.5 0.48 0.46 0.98
A 2.75 0.7 0.86 0.70 1.92
H 2.38 1.1 0.81 0.91 1.32
Motor DE V 1.15 0.5 0.56 0.49 0.91
A 1.79 0.8 0.73 1.24 1.45
H 0.94 0.4 0.46 0.56 1.03
Pump DE V 0.48 0.3 0.28 0.36 0.73
A 0.79 0.3 0.49 0.81 1.03
H 0.80 0.3 0.43 0.40 0.81
Pump NDE V 0.59 0.4 0.42 0.31 0.73
A 0.62 0.4 0.46 0.59 0.76

Machine Condition Report:

Observations & Analysis:
 Vibration levels are increasing trend observed in motor bearings from previous visit.
 Non synchronous frequency peaks are observed at motor bearings.
 High acceleration values are indicated at pump bearings.
Recommendations:
 Provide the motor bearings and solo run further analysis.
Note: Action to be taken on priority.

Overall M/C Condition

Circulation Pump #C Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status

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 Motor 1.31 Normal
Pump 0.78 Normal

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20
H 0.34 0.4 0.54 0.58 0.67
Motor NDE V 0.32 0.5 0.61 0.51 0.82
A 0.32 1.0 1.06 0.72 1.31
H 0.36 0.4 0.86 0.85 1.28
Motor DE V 0.33 0.5 0.48 0.44 0.78
A 0.33 0.7 0.91 0.79 1.18
H 0.92 0.9 0.68 0.54 0.78
Pump DE V 0.58 0.6 0.38 0.36 0.31
A 0.83 1.1 0.73 0.67 0.71
H 0.78 0.7 0.51 0.44 0.61
Pump NDE V 0.75 0.6 0.46 0.34 0.37
A 0.53 0.7 0.72 0.69 0.53

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor and pump bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

Circulation Pump #D Normal
Date of visit: 25.12.2020

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 Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 0.74 Normal
Pump 1.34 Normal

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20
H 0.65 0.3 0.31 0.16 0.21
Motor NDE V 1.03 0.4 0.19 0.17 0.29
A 1.39 0.3 0.29 0.27 0.71
H 1.01 0.4 0.41 0.25 0.41
Motor DE V 0.80 0.3 0.26 0.22 0.64
A 1.43 0.3 0.27 0.23 0.74
H 1.51 1.8 1.53 0.97 1.34
Pump DE V 0.96 0.7 0.78 0.52 0.95
A 0.94 1.3 1.22 0.42 1.17
H 0.93 1.2 1.11 0.70 0.75
Pump NDE V 1.02 0.7 0.93 0.44 0.71
A 0.85 1.2 0.91 0.41 1.09

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor and pump bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

MVS ACMEI VEDANTA LTD Page 10 of 35

 Overall M/C Condition
Circulation Pump #E Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 2.22 Normal
Pump 1.59 Normal

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20
H 2.00 2.5 2.08 1.63 1.74
Motor NDE V 1.55 1.6 1.35 1.33 1.14
A 2.30 2.6 2.51 1.75 1.89
H 2.20 2.1 2.19 1.82 1.98
Motor DE V 1.51 1.6 1.61 1.36 1.32
A 1.88 2.6 2.24 1.71 2.22
H 4.37 3.0 1.91 1.06 1.97
Pump DE V 1.94 1.1 0.67 0.38 1.02
A 2.53 1.7 1.42 1.06 1.59
H 3.34 2.4 1.28 0.97 1.43
Pump NDE V 1.94 1.0 0.83 0.50 1.01
A 2.74 1.3 1.41 1.13 1.54

Machine Condition Report:

Observations & Analysis:
 Rotational speed harmonics are indicated at pump bearings.
Recommendations:
 Check the pump bearings for any increased clearances/housing looseness.

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  Closely monitor the vibration trend levels.

Overall M/C Condition

Circulation Pump #G Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 2.54 Normal
Pump 2.11 Normal

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20
H 1.67 1.3 2.57 1.03 1.41
Motor NDE V 1.37 1.2 1.51 0.59 0.72
A 2.65 1.7 4.78 1.71 2.51
H 1.93 1.4 2.89 1.86 1.54
Motor DE V 1.56 1.8 1.74 1.80 1.59
A 2.18 2.1 4.85 2.12 2.54
H 2.38 3.2 5.51 2.44 2.11
Pump DE V 2.16 2.0 2.25 0.71 0.77
A 1.57 1.1 1.51 1.06 0.85
H 1.58 2.1 3.15 1.42 1.44
Pump NDE V 1.75 1.1 1.31 0.74 0.68
A 2.44 0.8 1.31 0.89 0.81

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Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor and pump bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

Purification Blower# 1 Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 3.85 Normal
Blower 6.35 Normal

Data Sheet:

Location 06.02.20 11.09.20 22.01.20 28.11.20 25.12.20

H 2.51 1.5 1.38 1.69 1.85
Motor NDE V 2.29 2.5 2.66 2.92 1.98
A 3.66 2.8 3.39 3.22 2.85
H 2.47 2.7 2.38 2.10 2.15
Motor DE V 3.51 2.8 3.28 4.20 3.85
A 3.16 3.0 2.98 3.15 3.08
Blower DE H -- 5.0 -- 6.62 6.17
V -- 5.7 -- 6.20 5.11

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 A -- 5.0 -- 5.99 3.95
H -- 5.7 -- 5.55 6.17
Blower NDE V -- 5.8 -- 6.59 6.35
A -- 5.6 -- 6.06 4.67

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor bearings are within the acceptable limits.
 Provide provision to collection vibration for blower bearings.

Recommendations:

 Monitor the vibration trend levels.

Overall M/C Condition

Purification Blower# 2 Alert
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 8.28 Alert
Blower -- --

Data Sheet:
Location 06.02.20 11.09.20 22.10.20 28.11.20 25.12.20
H 1.88 2.0 2.12 1.79 1.71
Motor NDE V 3.59 4.0 3.29 4.01 3.58
A 4.58 6.0 5.11 5.50 5.28

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 H 3.48 3.2 2.35 2.95 2.62
Motor DE V 7.59 8.5 8.02 9.27 8.28
A 4.99 6.5 5.28 5.03 5.65
H
Blower DE V
A Bearings Bearings Bearings Bearings Bearings
covered covered with covered with covered with covered with
H with guard guard guard guard guard
Blower NDE V
A

Machine Condition Report:

Observations & Analysis:

 Spectrum analysis reveals that bearing defects at motor bearings.

 Provide provision to collect vibration for blower bearings.

Recommendations:

 Inspect the motor bearings and if required replace the same.

Note: Action to be taken on priority.

Overall M/C Condition

Boiler# 1 Blower Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 6.17 Normal

Data Sheet:

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 Location 06.02.20 11.09.20 22.10.20 28.11.2020 25.12.20
H 1.39 0.5 5.13 0.65 4.77
Motor NDE V 1.07 1.4 2.42 1.03 2.18
A 2.30 2.6 6.22 2.09 6.09
H 1.18 0.4 5.71 0.67 4.98
Motor DE V 0.99 1.6 2.45 0.98 2.63
A 2.36 2.6 5.93 2.02 6.17

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note:

 Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

50HP Pump #1 Normal
Date of visit: 25.12.2020
Equipment Image:
Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

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Present Highest Amplitudes and Health Status:
Location RMS Velocity(mm/sec) Health Status
Motor 3.84 Normal
Pump 5.63 Normal

Data Sheet:
Location 06.02.20 10.09.20 30.11.2020 25.12.20

H 2.67 3.77
Motor NDE V 2.50 9.1 1.13 0.76
A 0.97 3.7 1.08 1.11
H 2.72 13.3 2.73 3.84
Motor DE V 4.02 4.9 1.66 2.18
A 3.85 3.0 1.17 1.79
H 2.83 11.5 3.43 4.25
Pump DE V 19.96 12.7 3.99 5.63
A 21.38 10.9 3.34 2.96
H 4.95 5.3 2.62 2.72
Pump NDE V 21.46 6.2 3.81 5.1
A 36.79 8.9 3.19 2.81

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note:

Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

100HP Pump #1 Normal
Date of visit: 22.10.2020

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 Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 4.02 Normal
Pump 4.51 Normal

Data Sheet:
Location 08.01.20 06.02.20 10.09.20 22.10.20 25.12.20
H 1.77 2.17 4.0 2.76 1.97
Motor NDE V 3.19 2.48 2.3 3.33 1.77
A 5.05 3.16 5.4 9.13 3.68
H 2.34 2.61 4.7 4.01 3.19
Motor DE V 4.79 2.59 2.9 4.76 3.89
A 5.04 3.08 5.1 8.66 4.02
H 3.54 2.82 4.5 4.13 4.37
Pump DE V 3.17 3.28 4.9 4.19 4.51
A 1.63 1.63 3.1 2.86 2.89
H 1.83 1.50 2.4 2.03 2.28
Pump NDE V 2.45 2.17 3.8 3.31 3.45
A 1.56 1.72 3.0 2.72 2.77

Machine Condition Report:

Observations & Analysis:

 Spectrum analysis reveals that dominant frequency of 3X RPM at motor bearings indicating coupling
defects.

Recommendations:

 Inspect the coupling and cross check the alignment between motor and pump.

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 Overall M/C Condition
Old ETP Recirculation Pump# 1 Alert
Date of visit: 25.12.2020
Equipment Image:
Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 8.63 Alert
Pump 1.12 Normal

Data Sheet:
Location 08.01.20 06.02.20 10.09.20 22.10.20 28.11.20 24.12.20
H 1.63 1.48 8.8 8.47 4.77 8.52
Motor NDE V 1.75 1.32 6.5 6.42 4.09 6.54
A 2.15 2.18 8.6 8.07 5.25 8.53
H 1.63 1.49 8.0 7.98 4.72 8.63
Motor DE V 1.22 1.31 6.3 6.22 2.44 5.46
A 1.63 1.59 7.5 8.65 8.18 7.81
H 1.29 1.34 1.3 1.26 1.13 1.12
Pump DE V 0.74 1.11 1.0 1.01 0.84 1.07
A 0.49 0.98 0.5 0.52 0.53 0.67
H 0.93 1.04 1.2 0.94 0.71 0.91
Pump NDE V 0.70 0.94 0.8 0.82 0.75 0.79
A 0.60 0.88 0.5 0.62 0.49 0.56

Machine Condition Report:

Observations & Analysis:
 Symptoms of misalignment indicated between drive and driven pulleys.

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 Recommendations:
 Re-lubricate the motor both bearings.

 Precision alignment to be achieved between drive and driven pulleys.

Note: Action to be taken in next available opportunity.

Overall M/C Condition

Old ETP Recirculation Pump# 2 Normal
Date of visit: 25.12.2020
Equipment Image:
Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 3.26 Normal
Pump 5.89 Normal

Data Sheet:
Location 08.01.20 06.02.20 10.09.20 22.10.20 28.11.20 24.12.20
H 7.28 1.89 3.0 3.35 2.20 2.63
Motor NDE V 7.30 2.14 2.1 2.95 1.36 1.21
A 10.33 1.39 3.3 3.51 2.21 2.62
H 7.97 1.96 3.2 4.12 2.76 2.96
Motor DE V 6.16 2.05 3.2 1.71 1.70 3.26
A 11.27 2.75 2.2 2.69 2.62 2.58
H 10.36 2.25 3.5 4.26 4.64 3.51
Pump DE V 7.46 1.41 5.1 5.63 5.89 5.89
A 3.18 1.82 1.7 2.55 2.13 2.42
Pump NDE H 8.56 2.34 2.8 3.06 3.57 3.27
V 4.76 1.29 4.1 4.44 4.12 4.06

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 A 3.37 1.49 3
1.9 2.33 1.94 1.59

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor and pump bearings are within limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

Old ETP Vacuum Pump# 2 Alarm
Date of visit: 22.10.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 25.2 Alarm
Pump 13.9 Alarm

Data Sheet:
Location 22.10.20 24.12.20
H 12.6 15.1
Motor NDE V 7.36 9.34
A 13.7 25.2
H 13.9 14.8
Motor DE V 8.54 13.9
A 14.4 23.7
Pump DE H 7.89 10.4

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 V 10.9 9.79
A 9.2 10.6
H 7.03 10.5
Pump NDE V 11.9 13.9
A 5.9 8.08

Machine Condition Report:

Observations & Analysis:
 Insufficient rigidity support was observed in the spectrum at machine base frame.

Recommendations:
 Rigidity support to the machine base frame should be strengthened.
 Bet drive is suggested for this equipment to avoid frequency of misalignment due to resonance.
 Re-assess the health condition of equipment after above correction.

Note: Action to be taken on priority.

Overall M/C Condition

New ETP Recirculation Pump Normal
Date of visit: 25.12.2020
Equipment Image:
Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 1.49 Normal
Pump 1.95 Normal

Data Sheet:
Location 10.12.19 06.02.20 10.09.20 22.10.20 28.11.20 24.12.20
Motor NDE H 2.22 1.65 2.6 1.73 2.38 1.49

MVS ACMEI VEDANTA LTD Page 22 of 35

 V 1.23 0.99 1.4 0.85 1.12 0.65
A 3.18 2.56 1.9 1.42 2.27 1.42
H 2.29 1.98 2.0 1.64 1.79 1.31
Motor DE V 1.49 1.12 1.5 1.03 1.44 1.15
A 3.79 3.16 1.5 1.19 1.59 1.12
H 1.78 0.99 2.2 1.87 1.72 1.28
Pump DE V 1.66 0.70 2.4 1.88 1.91 1.05
A 1.42 1.24 3.0 1.97 2.18 1.95
H 1.56 0.90 2.5 1.77 2.08 1.37
Pump NDE V 1.93 0.87 2.3 1.74 1.79 1.07
A 1.29 1.37 2.7 2.08 2.47 1.62

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor and pump bearings are within limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

New ETP Vacuum Pump-2 Alarm
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Present Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 11.6 Alarm
Pump 6.77 Normal

MVS ACMEI VEDANTA LTD Page 23 of 35

Data Sheet:
Location 06.02.20 10.09.20 22.10.20 28.11.20 24.12.20
H 1.71 5.6 5.35 5.18 5.38
Motor NDE V 0.93 5.2 5.28 7.85 8.76
A 2.73 8.6 5.16 7.54 6.31
H 2.35 5.6 5.75 6.21 5.96
Motor DE V 1.58 5.8 4.94 6.43 7.07
A 2.66 7.4 7.53 11.2 11.6
H 4.81 3.3 2.79 3.61 4.97
Pump DE V 5.46 3.1 3.21 4.37 6.77
A 4.18 1.1 1.96 2.54 4.43
H 3.24 2.6 2.49 3.05 3.73
Pump NDE V 2.83 1.9 1.58 2.80 4.84
A 1.26 1.6 1.54 2.70 3.08

Machine Condition Report:

Observations & Analysis:

 Spectrum analysis reveals that rotational speed harmonics at motor and pump bearings with max severity at
motor bearings.

Recommendations:
 Inspect the motor bearings and if required replace them.
 Check the coupling and cross check the alignment.

Overall M/C Condition

Furnace# 2 Blower# 1 Normal
Date of visit: 25.12.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

MVS ACMEI VEDANTA LTD Page 24 of 35

Highest Amplitudes and Health Status:
Location RMS Velocity(mm/sec) Health Status
Motor 4.02 Normal

Data Sheet:
Location 10.09.20 22.10.20 28.11.20 24.12.20
H 3.7 2.02 3.50 4.02
Motor NDE V 6.1 8.48 3.55 2.95
A 5.9 3.98 2.87 2.94
H 1.5 1.21 2.80 2.89
Motor DE V 3.7 1.48 2.67 2.63
A 6.4 5.15 2.86 3.01

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

Overall M/C Condition

Launder Blower# 1 Normal
Date of visit: 25.12.2020

MVS ACMEI VEDANTA LTD Page 25 of 35

 Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 6.57 Normal

Data Sheet:
Location 22.10.20 28.11.20 24.12.20
H 5.65 5.77 5.68
Motor NDE V 1.93 1.98 1.82
A 3.14 3.18 3.27
H 4.75 4.68 5.05
Motor DE V 5.89 6.19 6.57
A 3.31 3.16 3.27

Machine Condition Report:

Observations & Analysis:

 Present vibration readings recorded at motor bearings are within the acceptable limits.

Recommendations:

 Monitor the vibration trend levels.

Note: Equipment can be run as usual and no specific maintenance has to be envisaged now.

MVS ACMEI VEDANTA LTD Page 26 of 35

 Overall M/C Condition
SCRUBBER BLOWER Alarm
Date of visit: 25.12.2020
Equipment Image:
Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 4.24 Normal
Blower 23.4 Alarm

Data Sheet:
Location 22.10.20 28.11.20 24.12.20
H 2.71 1.51 4.24
Motor NDE V 1.72 1.30 1.91
A 3.18 2.26 3.62
H 3.07 1.77 4.18
Motor DE V 2.24 2.13 2.63
A 2.95 2.24 3.65
H 17.6 10.1 11.6
Blower DE V 11.9 5.20 12.1
A 17.1 10.4 12.8
H 14.4 12.1 12.8
Blower NDE V 23.7 19.5 21.7
A 19.6 14.7 23.4

Machine Condition Report:

Observations & Analysis:
 Symptoms of bearing inaccuracies was observed in the spectrum at blower both bearings.

Recommendations:

MVS ACMEI VEDANTA LTD Page 27 of 35

 Blower both bearings to be inspected for inaccuracies.
 Action to be taken in next available opportunity.

Overall M/C Condition

CSM Wash Pump #1 Alarm
Date of visit: 11.09.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 4.53 Alert
Pump 11.5 Alarm

Data Sheet:
Location Horizontal Vertical Axial
Motor NDE 4.53 3.51 2.65
Motor DE 3.68 2.33 2.92
Pump DE 7.21 8.26 11.2
Pump NDE 5.06 7.13 11.5

Machine Condition Report:

Observations & Analysis:

 Spectrum analysis reveals that dominant frequency of 1X RPM at motor and pump bearings indicating
minor misalignment symptoms between motor and pump.

Recommendations:
 Check the coupling and achieve the precession alignment between motor and pump.
 Closely monitor the vibration trend levels.

MVS ACMEI VEDANTA LTD Page 28 of 35

 Overall M/C Condition
CSM Wash Pump #2 Alarm
Date of visit: 11.09.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 7.05 Alert
Pump 13.5 Alarm

Data Sheet:
Vibration Velocity In mm/sec.
Location
Horizontal Vertical Axial
Motor NDE 5.97 4.27 7.05
Motor DE 6.79 1.81 6.87
Pump DE 13.5 3.78 5.58
Pump NDE 9.04 3.12 3.45

Machine Condition Report:

Observations & Analysis:

MVS ACMEI VEDANTA LTD Page 29 of 35

 Spectrum analysis reveals that dominant frequency of 1X RPM at motor and pump bearings indicating
minor misalignment symptoms between motor and pump.
Recommendations:
 Check and tight the pump fixing bolts.
 Check the coupling and achieve the precision alignment between motor and pump.
 Closely monitor the vibration trend levels.

Overall M/C Condition

CSM Wash Pump #3 Alarm
Date of visit: 11.09.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 5.85 Alert
Pump 11.7 Alarm

Data Sheet:
Vibration Velocity In mm/sec.
Location
Horizontal Vertical Axial
Motor NDE 3.46 3.33 5.85
Motor DE 2.92 2.36 4.92
Pump DE 11.7 4.45 4.11

MVS ACMEI VEDANTA LTD Page 30 of 35

 Pump NDE 7.08 3.84 3.75

Machine Condition Report:

Observations & Analysis:

 Spectrum analysis reveals that dominant frequency of 3X RPM at motor and pump bearings indicating
minor misalignment symptoms between motor and pump.

Recommendations:

 Check and tight the pump fixing bolts.

 Check the coupling and achieve the precession alignment between motor and pump.
 Closely monitor the vibration trend levels.

Overall M/C Condition

CSM Wash Pump #4 Alarm
Date of visit: 11.09.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 10.2 Alarm
Pump 15.3 Alarm

Data Sheet:

MVS ACMEI VEDANTA LTD Page 31 of 35

 Vibration Velocity In mm/sec.
Location
Horizontal Vertical Axial
Motor NDE 8.36 2.88 5.84
Motor DE 10.2 2.25 4.83
Pump DE 15.3 9.74 5.57
Pump NDE 8.91 7.24 4.92

Machine Condition Report:

Observations & Analysis:

 Spectrum analysis reveals that dominant frequency of 2X RPM at motor and pump bearings indicating
minor misalignment symptoms between motor and pump.

Recommendations:

 Check and tight the pump fixing bolts.

 Check the coupling and achieve the precession alignment between motor and pump.
 Closely monitor the vibration trend levels.

Overall M/C Condition

CSM Wash Pump #5 Alert
Date of visit: 11.09.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
MVS ACMEI VEDANTA LTD Page 32 of 35
Data Sheet:
Vibration Velocity In mm/sec.
Location
Horizontal Vertical Axial
Motor NDE 2.37 1.54 4.81
Motor DE 2.77 2.83 4.66
Pump DE 3.99 2.76 6.76
Pump NDE 3.31 2.43 5.62

Machine Condition Report:

Observations & Analysis:

 Spectrum analysis reveals that dominant frequency of 1X RPM at motor and pump bearings indicating
minor misalignment symptoms between motor and pump.

Recommendations:

 Check and tight the pump fixing bolts.

 Check the coupling and achieve the precession alignment between motor and pump.
 Closely monitor the vibration trend levels.

Overall M/C Condition

CSM TRANSFER PUMP Alarm
Date of visit: 11.09.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

MVS ACMEI VEDANTA LTD Page 33 of 35
 Location RMS Velocity(mm/sec) Health Status
Motor 5.59 Normal
Pump 10.9 Alarm

Data Sheet:
Vibration Velocity In mm/sec.
Location
Horizontal Vertical Axial
Motor NDE 4.41 2.89 5.59
Motor DE 5.09 2.86 4.23
Pump DE 8.75 10.9 9.41
Pump NDE 5.31 7.49 8.97

Machine Condition Report:

Observations & Analysis:
 Running speed harmonics were observed in the spectrum at motor and pump bearings.

Recommendations:
 Ensure proper tightness at machine base frame fixing locations.
 Coupling to be inspected between motor and pump.
 Re-assess the health condition of equipment after above correction.

Overall M/C Condition

CSM BLOWER Normal
Date of visit: 11.09.2020
Equipment Image: Machine Class II

Normal <7.1 mm/s

Alert 7.1mm/s-11.2mm/s

MVS ACMEI VEDANTA LTD Page 34 of 35

 Alarm >11.2mm/s

Power KW
Speed RPM

Highest Amplitudes and Health Status:

Location RMS Velocity(mm/sec) Health Status
Motor 3.81 Normal
Blower 3.55 Normal

Data Sheet:
Vibration Velocity In mm/sec.
Location
Horizontal Vertical Axial
Motor NDE 3.41 3.71 3.28
Motor DE 3.24 3.81 3.57
Blower DE 2.21 2.99 3.29
Blower NDE 1.56 3.31 3.55

Machine Condition Report:

Observations & Analysis:
 Symptoms of bearing inaccuracies was observed in the spectrum at blower both bearings.

Recommendations:
 Blower both bearings to be inspected for inaccuracies.
 Action to be taken in next available opportunity.

MVS ACMEI VEDANTA LTD Page 35 of 35