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STP 120 LPD
STP 120 LPD
STP 120 LPD
Version :
Project : Alkaline Waste Water Treatment Plant
Client : PT. KNSS
Project Code : R-1
Date : 27-Oct-14
Design Assumptions
Parameter Effluent
144
Tank Design Calculations 12.062
Design Assumptions
Parameter Effluent
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Parameter Effluent
Flow 32 m3/d
1.3 m3/h
Assumptions
Oil content in raw water 18,662 mg/L
Peak factor 1.5
Density oil traped at belt, SAE 30 W 880 kg/m3
Detention Time 24 hour
Design Assumptions
Parameter Effluent
Flow 32 m3/d
1.3 m3/h
Assumptions
Detention Time 4 hour
Design Assumptions
Parameter Effluent
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Parameter Effluent
Capacity 32 m3/d
1.3 m3/h
Assumptions
Compartment Shape Square
Energy Controler Baffle
Horizontal Velocity <=1.5*Vt 3
Diameter oil globules, D 0.002 cm
Width Tank, B 1m
Number of Separator Channels 3.0 Separator
Oil globules controler adjustable weir
Globule Size to be removed (>=0.015 cm)
Gradien Velocity, G (60 - 5 /second)
Length to width ratio (<=5) 3 /second
Velocity in pipe ( 0,6 - 3,0 m/s) 0.6 m/s
Specified Gravity for Oil Content (Crude Oil) 0.85
Kinematics viscosity water at 25 C 8.9E-07 m2/s
Oil content in raw water 18662 ppm
Design Assumptions
Parameter Effluent
QW Strong Alkaline
Program : Coagulant Mixing Tank
Version :
Project : Alkaline Waste Water Treatment Plant
Client : PT. KNSS
Project Code : R-1
Date : 27-Oct-14
Design Assumptions
Parameter Effluent
Mixing Coagulant
a. Dimenssion of Tank
Volume of Tank = 3782.3 liter è 3800 Liter
Height = 1750 mm è 2000 mm ( include freeboar 250 mm)
Leght = 1473.6 mm è 1500 mm
Design Assumptions
Parameter Effluent
Mixing Flocculant
a. Dimenssion of Tank
Volume of Tank = 56.735 m3
Width = Length = 4501.4 mm è 4500 mm
Height = 2800 mm è 2800 mm
Design Assumptions
Parameter Effluent
Compartment I
G*td = 45,000
Headloss, hL = 20.50 cm
High Rectangular Weir from top surface, hF = 0.04 m
Compartment II
G*td = 36,000
Headloss, hL = 13.12 cm
High Rectangular Weir from top surface, hF = 0.07 m
Compartment III
G*td = 27,000
Headloss, hL = 7.38 cm
High Rectangular Weir from top surface, hF = 0.17 m
Compartment IV
G*td = 22,500
Headloss, hL = 5.13 cm
High Rectangular Weir from top surface, hF = 0.30 m
Dimenssion
Width = 2.50 m
Leght = 5.00 m
Depth + free board ( 0.23 m) = 2.50 m
Design Assumptions
Parameter Effluent
Design Assumptions
Parameter Effluent
Assumptions
Organic Loading 0.64 kg/d.m3
MLVSS, X (2000 - 3000 mg/L) 2,000 mg/L
RAS Ratio (50% - 150%) 60%
F/M Ratio (0.1-0.2) 0.2
VSS/TSS (0.75-0.8) 0.8
TSS Concntration in RAS 6,500 mg/L
Yield of Autrotrof,Ya (0.4 - 0.8) 0.65 mg/mg cell
Endogenous decay raae coeficient, kd (0.025-0.075) 0.04 /d
BOD5/BOD u 0.67
Specific gravity of primary sludge, ρ sl 1.05 kg/L
Oxygen consumption per cell oxidized 1.42 mg/mg cell
Mean cell residence time, θc (8-14 day) 12.54 day
Removal Percentage BOD, nBOD 76%
Removal Percentage TSS, nTSS 80%
Solid concentration (2-5%) 2.0%
Design Assumptions
Parameter Effluent
Flow Inffluent (Average Design Flow + Return Slugde Flow - MLSS wasted) 4,265 m3/d
177.7 m3/h
Assumptions
Velocity in pipe ( 1,5 - 2,0 m/s) 2 m/s
Velocity in Sludge Disposal Pipe ( 0,3 - 0,6 m/s) 0.6 m/s
Solid Content in Slurry (Based on TDS and TSS) 0.5%
Solid Content in Chemical Sludge (2%-3%) 3%
Design Assumptions
Parameter Effluent
Design Assumptions
Parameter Effluent
Assumptions
Maximum Crom content in Raw Water (safety factor 1.5) 61 mg Cr /L
Require concentration FeSO4 after mixing in raw water 538 mg FeSO4/L
FeSO4 dried - solid concentration at market 99%
FeSO4 content in liquid that generated 48.6%
Density of FeSO4 liquid 1000 kg/m3
so we need dilution in chemical feeder tank
Efficiency of dosing pump 95.0%
Velocity in pipe ( 1,5 - 2,0 m/s) 2 m/s
Design Assumptions
Parameter Effluent
Design Assumptions
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Mixing Coagulant
a. Dimenssion of Tank
Volume of Tank = 226939 liter è 4100 Liter
Diameter = 1650 mm
Height = 2144 mm
Design Assumptions
Parameter Effluent
Design Assumptions
Parameter Effluent
Assumptions
Detention Time 6 hour
Solid Content in Chemical Sludge (2%-3%) 2%
Solid Content in Chemical Cake (28%-44%) 44%
Design Assumptions
Parameter Effluent
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Assumptions
Surface Loading (7,5 - 10 gpm/sqft) 8 gpm/sqft
Backwash Loading (9 - 12 gpm/sqft) 10 gpm/sqft
Media Depth : Gravel 1.8 - 2.5 mm, Height Media = 15.24 cm. SG = 4.1 15.24 cm
Coarse sand 0.5 - 1.2 mm, Height Media = 25.4 cm. SG = 2.65 25.4 cm
Anthracite 0.45 - 0.5 mm, Height Media = 35.56 - 50.8 cm. SG =1.7 50 cm
Velocity in pipe ( 0,6 - 3,0 m/s) 2 m/s
Flowrate in Nozzle Filter ( 0,5 - 1,0 m3/h) 0.5 m3/h
Detention Time for RO Feed Tank ( Filtered Water) (2 - 3 hour) 2.5 hour
Design Assumptions
Parameter Effluent
Assumptions
Surface Loading (7,5 - 10 gpm/sqft) 8 gpm/sqft
Backwash Loading (9 - 12 gpm/sqft) 10 gpm/sqft
Media Depth : Gravel 1.8 - 2.5 mm, Height Media = 15.24 cm. SG = 4.1 15.24 cm
Coarse sand 0.5 - 1.2 mm, Height Media = 25.4 cm. SG = 2.65 25.4 cm
Anthracite 0.45 - 0.5 mm, Height Media = 35.56 - 50.8 cm. SG =1.7 50 cm
Velocity in pipe ( 1.5 - 2,0 m/s) 2 m/s
Flowrate in Nozzle Filter ( 0,5 - 1,0 m3/h) 0.5 m3/h
Detention Time for RO Feed Tank ( Filtered Water) (2 - 3 hour) 2.5 hour
Design Assumptions
Parameter Effluent
Design Assumptions
Parameter Effluent
Stage 1
Flow 18,216 m3/d
759.0 m3/h
Assumptions
Concentration pH Adjusment after injected in raw water 15 ppm
Using pH Adjustment liquid with purity 33.0%
Density of pH Adjustment Liquid 1000 kg/m3
No need dilution in chemical feeder tank 100.0%
Efficiency of dosing pump 65.0%
Velocity in pipe ( 0,6 - 3,0 m/s) 2 m/s
Design Assumptions
Parameter Effluent
Design Assumptions
Parameter Effluent
Design Assumptions
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Design Assumptions
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Design Assumptions
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Design Assumptions
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Flow (make up water and circulated water that not contained OCl-) 3,605 m3/d
150 m3/h
Assumptions
Concentration Chlorine (Cl-) after injected in raw water 10 ppm
Using NaOCl liquid with purity 12.5%
Molar Mass of Na : 23 ; Molar Mass of O: 16 ; Molar Mass of Cl: 35
Density of NaOCl liquid 1210 kg/m3
so there is no dilution in chemical feeder tank
Efficiency of dosing pump 65.0%
Velocity in pipe ( 0,6 - 3,0 m/s) 2 m/s
Design Assumptions
Parameter Effluent
Power
Consumption / Operate Load Stand By
No. Electrical Equipment Qty Unit
(kW) (A) Qty (kW) (A) Qty (kW) (A)
1 P-001 Filter Pump
Type : Centrifugal Pump 3 15.0 28.1 2 30.00 56.20 1.00 15.00 28.10
: ETN 100-080-315 GG A 11GD301504B
Capacity : 107 MPH ; Minimal Head 30 m
D. Suction x D. Discharge : 100 x 80 mm
Power : 15.0 kW, 400 V, 50 Hz, 1500 rpm
Dimension pump and motor : 1400 x 550 mm
Efficiency Motor and Pump : 67.80%
Shaft : Tempered steel
Impeller : Gray cast iron
Volute Casing : Gray cast iron
613867473.xlsx09/19/202208:49:49
Power
Consumption / Operate Load Stand By
No. Electrical Equipment Qty Unit
(kW) (A) Qty (kW) (A) Qty (kW) (A)
6 P-006 Low Pressured Pump
Type : Centrifugal Pump 3 250 436.10 2 500.00 872.20 1.00 250.00 436.10
: Etanorm RG 300-400
Capacity : 1082 MPH : Minimal Head 55 m
D. Suction x D. Discharge : 350 x 300 mm
Power : 250.00 kW, 400 V, 50 Hz, 1500 rpm
Dimension pump and motor : 2260 x 1110 mm
Efficiency Motor and Pump : 82.10%
Shaft : Tempered steel
Impeller : Gray cast iron
Casing : Gray cast iron
613867473.xlsx09/19/202208:49:49
Power
Consumption / Operate Load Stand By
No. Electrical Equipment Qty Unit
(kW) (A) Qty (kW) (A) Qty (kW) (A)
12 DP-002 Corrosion Inhibitor Pump
Type : Centrifugal Pump 2 0.25 0.85 1 0.25 0.85 1.00 0.25 0.85
: Miltron Roy GM 0002
Capacity : 2.25 LPH ; Minimal Head 10 bar
D. Suction x D. Discharge : 1/2" x 1/2"
Dimension pump and motor : 250 mm x 135 mm
Diaphragm : PTFE
Safety Factor for Voltage Drop and Loses of Line (10%) 71.55 125.22 30.28 53.80
613867473.xlsx09/19/202208:49:49
1.13213 3.40 4.54 4.54
1.13213 3.40 4.54 9.07
1.13213 3.40 4.54 13.61
1.13213 3.40 4.54 18.14
1.13213 3.40 4.54 13.61 9.07
1.13213 3.40 4.54 13.61 -
1.13213 3.40 4.54 4.54
1.13213 3.40 4.54 9.07
1.13213 3.40 4.54 13.61
1.13213 3.40 4.54 18.14 4.00
1.13213 3.40 4.54 13.61 9.07 1.237149
1.13213 3.40 4.54 13.61 -
1.13213 3.40 4.54 4.54
1.13213 3.40 4.54 9.07
1.13213 3.40 4.54 13.61
1.13213 3.40 4.54 18.14
1.13213 3.40 4.54 13.61 9.07
1.13213 3.40 4.54 13.61 -
1.13213 3.40 4.54 4.54
1.13213 3.40 4.54 9.07
1.13213 3.40 4.54 13.61
1.13213 3.40 4.54 18.14
1.13213 3.40 4.54 13.61 9.07
1.13213 3.40 4.54 13.61 -