Product manual

Controller
MCU 5.0 series

V2.8
WWW.PEAKS.CN
1. Application
MCU 5.0 three-position switch controller is used for controlling the operation of motor-driven three-
position switch or two-position switch, and preventing the three-position switch from misoperation.

2. control logic

2.1 Motor start logic

Condi- Condi- Condi- Condi- Condi- Condi- Condi- Condi-
tion 1 tion 2 tion 3 tion 4 tion 5 tion 6 tion 7 tion 8
Closing Isolator No isola- 3-P 3-P No Motor Total in- Isolator
isolator close tor switch switch in alarm not terlocking allows
switch com- open not in opening output working is ok operation
mand com- busbar postion
detected mand position
detected
Opening Isolator No isola- 3-P 3-P No Motor Total in- Isolator
isolator open tor close switch switch in alarm not terlocking allows
switch com- com- not in opening output working is ok operation
mand mand middle postion
detected detected position
Closing Earthing No 3-P 3-P No Motor Total in- ESW
earthing close earthing switch in switch alarm not terlocking allows
Switch com- open opening not in output working is ok operation
(Two- mand com- postion busbar
position detected mand position
unre- detected
lated)
Opening Earthing No 3-P 3-P No Motor Total in- ESW
earthing open earthing switch in switch alarm not terlocking allows
Switch com- close opening not in output working is ok operation
(Two- mand com- postion busbar
position detected mand position
unre- detected
lated)
2.2 Motor stop logic

2.2.1 Normal position input signals (List in Table 2.1) detected, stop motor.
2.2.2 When motor starts, no any changeover of normal position signal detected after 5 s, then stop motor.
The blocking current of PZX0/ZX0.2/METRO cabinet 220V is 1.4A, 110V is 2.8A, 48V is 5.6A; The blocking
current of ZX0/2/1.2/1.5-R cabinet 220V is 1.8A, 110V 3.8A, 60V 5.8A, 48V 7.8A.
2.2.3 Time-out time, for PZX0/ZX0.2/METRO cabinet is 10s, for ZX0/2/1.2/1.5-R cabinet is 25s.
2.2.4 Stop motor when blocking.
2.2.5 When the watchdog is triggered, stop the motor.

2.3 If in the close position of the isolated switch, can not execute the command of close the earth
switch.

01
2.4 Alarm

2.4.1 When XOR value of the two input signal of isolation switch is 0, send alarm signal, delay time is
10s,but not alarm in the process of the motor running .
2.4.2 When motor starts, for PZX0/ZX0.2/METRO cabinet, no any normal position signal detected after 10s,
send alarm signal, for ZX0/2/1.2/1.5-R cabinet, no any normal position signal detected after 25s, send alarm
signal.
2.4.3 When motor starts, no any changeover of normal position signal detected after 5 s, send alarm signal.
2.4.4 More than 1 command signals input, send alarm signal.
2.4.5 When the load current detected in the operation of the motor is larger than the blocking current
setting value, send alarm signal.
2.4.6 If motor direction is error, send alarm signal.
2.4.7 When the mechanism is in the middle position, it will alarm after 90s, and self-reset after it is in place.

2.5 Alarm reset

Reset all output, reset all alarm action. After alarm has been reset, to allow continued operation of the mo-

2.6 Other logic

2.6.1 Only REED closed and ESW closed, to determine the three-position-switch is in the earth-closed
state. (Two-position unrelated)

3. Communication protocol
(please refer to this clause for the product with communication function )

Communication protocol is MODBUS RTU, the baud rate can be set 19200 or 9600, the factory set is 9600.

Register address Register information Byte count R/W enable

0001 Local status 2 Read enable
0002 Local address 2 Write enable
0003 Current setting 2 R/W enable
0004 Baud rate 2 Write enable
Control coil： Address 0001------Isolator close
0002------Isolator open
0003------ESW close
0004------ESW open
0005------Remote reset
Write register instruction 0x06 to do the corresponding operation and write corresponding baud rate.
Respond to ON instruction (0XFF00-----ON) only when meeting the appropriate operating conditions, re-
turn wrong information when not meeting condition or receiving OFF instruction.
Local status information: STATUS16bit-------STATUS_H\STATUS_L
STATUS_H_7 Input abnormal
STATUS_H_6 Overtime alarm
STATUS_H_5 Locked rotor
STATUS_H_4 ESW open
STATUS_H_3 ESW close

02
STATUS_H_2 Isolator open
STATUS_H_1 Isolator close
STATUS_H_0 Remote enable
STATUS_L_7 Not defined
STATUS_L_6 Total operation permission
STATUS_L_5 ESW operation permission
STATUS_L_4 Isolator operation permission
STATUS_L_3 ESW open position
STATUS_L_2 ESW close position
STATUS_L_1 Isolator open position
STATUS_L_0 Isolator close position
Communication frame description:
Read status command frame : Address、Function code 03,Status address H 00, Status address L 02(0002),
Register count H 00, Register count L 01, CRC_L, CRC_H
Return information: Address, Function code 03, information byte count 02、Status information H 8bit,
Status information L 8 bit, CRC_L, CRC_H
Wrong information flame: Address, Function code 83, Wrong information byte, CRC_L, CRC_H

4. Terminal definition

Terminal
Definition Description
number

1 Power+ Auxiliary power +

2 Power- Auxiliary power -

3 Motor+ To motor +

4 Motor- To motor -

5、6 Interlocking for close NO.

7、8 Output for fault NO. Closed and keep when alarm affair happened , off after reset.

When this input is on, can be operated remotely if the controller is

9 Remote enable
with communication port.

10 Reset To restore the three-position-switch operation through the reset

11 Isolator allows operation

12 ESW allows operation (Two-position unrelated)

Use the circuit breaker open position contact. Forbid operation and
stop motor when the input is disconnected (the interlock is not met)
13 Total interlocking
Switch cover plate open contacts in series into the main interlock loo
p, when the switch cover plate open the main interlock disconnect

14 Isolator close instruction

15 Isolator open instruction

16 ESW close instruction (Two-position unrelated)

03
 17 ESW open instruction (Two-position unrelated)

18 Isolator close position

19 Isolator open position

20 ESW close position (Two-position unrelated)

21 ESW open position (Two-position unrelated)

22 REED Close is REED state. (Two-position unrelated)

23 COM Power supply negative

NO.When the general interlock is disconnected or when the moto

24、25 Double bus interlocking r is running, the general interlock is closed and the motor is not ru
nning.

A RS485 terminal （only for products with communication func-

tion）
B

5. Terminal layout

5.1 Without communication function

1 2 3 4 5 6 7 8 24 25

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

5.2 With communication function

1 2 3 4 5 6 7 8 24 25

A B

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

04
6. Front panel layout

6.1 Three position, without communication

6.2 Two position, without communication

6.3 Three position, with communication

6.4 Two position, with communication

Note：The above indicator lights, in addition to the alarm indicator light is red, the other lights are green.

05
7. Dimension

Unit: mm

8. Technical parameter

□ Auxiliary Power AC/DC 220V(-15%,+10%), AC/DC110V(-15%,+10%), DC 48V(-15%,+10%),

DC 24V(-15%,+10%), DC60V(-15%,+10%),DC125V
□ Motor Power ≤300W，DC24V,DC30V,DC48V,DC60V.DC110V,DC125V,DC220V
□ Output 1NO, 0.5A, DC 220V
□ Power consumption < 5W
□ Isolated voltage 690V
□ Withstand voltage AC3kV ,1min,altitude is 0.
□ Protection class Front panel IP50，Rear panel IP20
□ Pollution class 3
□ Storage temperature －40℃~+80℃
□ Operating temperature －25℃~+55℃
□ Mechanical life 1x107 times
□ Electrical life 1x105 times
□ Installation Mounted on DIN35mm rail or fixed installation

9. Model explanation

MCU 5.0 - □ －□ P - □ - □

For PZX0/ZX0.2/METRO cabinet is M, for ZX0/2/1.2/1.5-R cabinet is

empty.

With communication function is R. without is empty.

Number of switch stations, 3P for three positions, 2P for two positions.

Motor voltage, expressed in Arabic numbers of rated voltage. For example,
220 is AC/DC 220V.

Design code

Product code

06
Product Disposal considerations:
It should be recycled as recyclable electrical and electronic products, the discard work of this product should be in accordance with
local waste disposal environmental regulations. This will help prevent a negative impact on the environment and human health due
to improper handling of the products.

Xiamen Peaks Electric Co., Ltd.

South 4F, No.25 Xiangyue road, Xiangan Park, Torch Hi-tech Zone, Xiamen, P.R.C
E-mail: sales@peaks.cn | Phone:+86 592 7806066,7806566 | Fax:+86 592 7803966