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Biosep Unit 1
Biosep Unit 1
Biosep Unit 1
ENGINEERING
• Multi-technique separation
• Owing to intense competition, cost, price, and value are very closely
related, except in the case of completely new products that are
thoroughly protected by patents, difficult to copy, and of added
value to the end user.
• Products with these characteristics—“biotechnology products”—
have typically been developed at considerable cost (over $100
million for R&D alone in the case of recombinant therapeutic
proteins requiring clinical trials) and marketed at prices that allow
for the recovery of the development, production, and marketing
costs. Their total contribution to the bioproduct market is also in
the billions of dollars
Cell membrane
Cell membrane
Lipopolysaccharides +
proteins
Physical methods
• Disruption in bead mill
• Disruption using a colloid mill
• Disruption using French press
• Disruption using ultrasonic vibrations
Cascading
beads
Rolling
beads Cells being
disrupted
•Disruption takes place due to the grinding action of the rolling beads and
the impact resulting from the cascading ones
•Bead milling can generate enormous amounts of heat
•Cryogenic bead milling : Liquid nitrogen or glycol cooled unit
•Application: Yeast, animal and plant tissue
•Small scale: Few kilograms of yeast cells per hour
•Large scale: Hundreds of kilograms per hour.
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Unit-I
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Unit-I
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Unit-I
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Unit-I
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Unit-I
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Unit-I
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Unit-I
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Unit-I
Theory of grinding
Kick’s law
r1
dE K K f c
E K K f c ln
dr r r2
Rittinger’s law
dE K R f c 1 1
2 E K R f c
dr r r2 r1
Time
C t
1 exp Single pass
C max
N
C t
1 exp Multi pass
C max
Plunger
Cell Cylinder
suspension
Jet
Orifice
Impact plate
Ultrasound
generator
Ultrasound tip
Cell suspension