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Sustainable Materials and Technologies 29 (2021) e00297

Contents lists available at ScienceDirect

Sustainable Materials and Technologies


journal homepage: www.elsevier.com/locate/susmat

An advance review of solid-state battery: Challenges, progress


and prospects
Cong Li a, b, c, Zhen-yu Wang a, b, c, Zhen-jiang He a, b, c, Yun-jiao Li a, b, c, Jing Mao d, Ke-hua Dai e,
Cheng Yan f, Jun-chao Zheng a, b, c, *
a
School of Metallurgy and Environment, Central South University, Changsha, Hunan 410083, China
b
National Engineering Laboratory for High Efficiency Recovery of Refractory Nonferrous Metals, Central South University, Changsha 410083, China
c
Engineering Research Center of the Ministry of Education for Advanced Battery Materials, Central South University, Changsha 410083, China
d
School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
e
College of Chemistry, Tianjin Normal University, Tianjin 300387, China
f
School of Mechanical, Medical and Process Engineering, Queensland University of Technology, Brisbane, Queensland 4001, Australia

A R T I C L E I N F O A B S T R A C T

Keywords: The mushroom growth of portable intelligent devices and electric vehicles put forward higher requirements for
Lithium-ion batteries the energy density and safety of rechargeable secondary batteries. Lithium-ion batteries using solid-state elec­
Solid-state electrolytes trolytes are considered to be the most promising direction to achieve these goals. This review summarizes the
Ionic conductivity
foremost challenges in line with the type of solid electrolyte, provides a comprehensive overview of the advance
Interface problem
developments in optimizing the performance of solid electrolytes, and indicates the direction for the future
research direction of solid-state batteries and advancing industrialization.

1. Introduction anode moving via the electrolyte intercalates into the cathode and un­
dergoes a redox reaction. The charging process is the opposite. The
Given that the energy crisis has been taken seriously, global energy separator prevents direct contact between cathode and anode, whereas
consumption is gradually shifting from traditional fossil sources to other the electrolyte plays a role in transporting Li+ and blocking electrons
clean and efficient sources. Efficient and clean energy storage is the key [6,7]. Each component of a battery has its unique function and interacts
technology for helping renewable energy break the limitation of time with each other to realize the mutual conversion between chemical and
and space. Lithium-ion batteries (LIBs), which have characteristics such electrical energy.
as high energy density, high reversible, and safety, have become one of At present, the commercial electrolyte system usually consists of
the great frontiers in the energy storage field [1]. lithium salt and carbonate-based organic solvent, whereas some
The state-of-the-art LIBs are first known as rocking chair batteries [2] potentially serious safety threats may be caused by the liquid electrolyte
because lithium ions move between two electrodes and intercalation/ system. First, leaking organic solvent can make toxic effects on the
deintercalation in the active materials during charge/discharge cycles. human body when battery packing is damaged. Furthermore, low igni­
In 1991, Sony Corporation of Japan took the lead in developing LixC6/ tion point and low boiling point generate serious threats, such as ther­
organic electrolyte/Li1-xCoO2 LIBs and successfully realized commer­ mal runaway when the battery is overcharged and discharged.
cialization [3]. Oxide/redox reaction on two electrodes promotes the Moreover, the characteristics of liquid aggravate performance deterio­
transport of Li+ inside the battery, and electrons go through external ration and the side reactions between electrode and electrolyte, which
circuits [4,5]. are common reasons for electrolyte system failure [8]. Narrow working
Most of LIBs are generally composed of four parts, namely, cathode, temperature, decomposition under high voltage, and the inability to
anode, electrolyte, and separator. During the discharging process, suppress lithium dendrite make the traditional liquid electrolyte no
electrons cannot transfer by electrolyte but flow from the anode via an longer satisfied with the high-energy battery of the future [9].
external circuit to the cathode. Meanwhile, deintercalated Li+ from For more than 200 years, scientists have devoted considerable time

* Corresponding author at: School of Metallurgy and Environment, Central South University, Changsha, Hunan 410083, China.
E-mail address: jczheng@csu.edu.cn (J.-c. Zheng).

https://doi.org/10.1016/j.susmat.2021.e00297
Received 8 March 2021; Received in revised form 20 April 2021; Accepted 22 May 2021
Available online 17 June 2021
2214-9937/© 2021 Elsevier B.V. All rights reserved.
C. Li et al. Sustainable Materials and Technologies 29 (2021) e00297

and vigor to the study of liquid electrolytes with limited properties. metal [22]. Huang et al [23] designed properly Li metal batteries by
Since the 1960s, the discovery of high-temperature Na–S batteries devoting Si from the separator to produce a protective layer (LixSi),
using a solid-state electrolyte (SSE) started a new point for research into which can solve a series of problems from Li metal. To satisfy the
all-solid batteries, which has attracted a lot of scientists [10]. Replacing industrialization of new energy vehicles and large-scale energy storage
liquid electrolyte and separator, while keeping other parts unchanged, equipment, lithium metal batteries should attach more importance.
SSE avoids the use of organic solvents with good mechanical strength, However, high specific capacity and energy density is double-edged,
which can solve some safety problems in traditional lithium-ion batte­ which makes the battery life shorter and triggers frequent security
ries. In parallel, solid electrolytes have fewer side effects than liquid problems [24]. the unstable characteristic limits application. Interest­
electrolytes, which leads to the longer life expectancy of solid-state ingly, SSE also shows a potential application in the next generation of
battery [11]. SSEs stand out of the liquid electrolytes with extraordi­ high-performance energy storage devices such as Li–S battery with
nary potential in increasing energy density. Given the trend that sulfur as the cathode, Li–O2 battery using O2 as the cathode, and Li-
portable electronic devices are becoming increasingly small and intercalation type cathode battery [25]. At present, SSE is still under
demanding increasingly high power, solid-state batteries will become developing and unable for the large-scale commercial application. In
increasingly significant. other words, a series of problems need to be solved before commer­
This section is followed by an introduction, which generalized many cialization, such as ionic conductivity at room temperature, interface
arduous challenges in the development process of solid-state battery. stability, mechanical property, voltage window, and integrated battery
The methods and perspectives of optimizing the performance of SSE in design [26]. According to the composition of SSE, which could be
recent years, which described the spacious foregrounds of solid-state roughly divided into three categories, namely, inorganic ceramic SSE,
battery in the future, are summarized (Fig. 1). polymer SSE, and ceramic-polymer hybrid SSE, each type has its own
unique challenges (Fig. 2-1,Table 1).
2. Challenges of solid-state batteries

The common cathode materials, characterized by providing the 2.1. Ceramic electrolytes
lithium, are listed of the layered transition metals oxides, olivine, or
spinel according to all kinds of structures [12]. With the ever-growing The ceramic-based β-alumina (Na2O⋅11Al2O3) was first discovered in
renewable energy demands, many efforts have been paid for exploring the 1960s and is capable of rapid solid-state ion transport, which is
the energy storage equipment, with high capacity, high voltage and low marked as a milestone of electrolytes. This discovery boosts the
cost. There have been some novel cathode materials emerging to fulfill advancement of ceramic-based SSE. Many different types of inorganic
this demands such as Co-free layered cathode material, [13] Ni-rich or materials have aroused wide attention in the solid-state battery system,
Li-rich cathodes and so on [14]. Secondary batteries with metal anodes including LiPON-type [27], Li3N-type [28], garnet-type [29,30],
such as lithium, sodium and potassium provide higher storage capacity perovskite-type [31], sulfide-type [32], lithium superionic conductor-
[15,16]. Lithium metal batteries have the highest theoretical capacity like [33], and sodium superionic conductor-like [34–36].
(3860 mAh g− 1) and lowest electrochemical potential (− 3.04 V versus The essence of fast ionic conductor ceramics is a material with tun­
the standard hydrogen electrode) [17,18]. The earliest Li metal batteries nels of crystal lattice defects or glass network structures [37]. Ions can
came from the finding of Moli Energy company about Li-MoS2 batteries. move through these tunnels with a certain direction. Ionic goes hand in
But soon after, this kind of battery was been found huge safety problems hand with crystal structure defects (Fig. 2-2). The defects of crystal
due to the dendrite growth, that Li metal anode push hard [19–21]. structure affect the transport path of ion conduction. Crystal structure
Different kinds of skills are available to improve the properties of Li defects are closely related to temperature [38,39]. Normally, the higher
the temperature is, the higher the concentration of ions or vacancies can
be made [37]. As a result, SSE performs better ionic conductivity under
high temperature [ [40]]. Furthermore, given small radius and low
valence, Li+ can exhibit high ionic conductivity even at room or lower
temperature. That is, the ionic conductivity of the inorganic SSE, espe­
cially solid sulfide electrolyte, can compare with the traditional one.

Fig. 1. Schematics of the main types and the direction of improvement of solid-
state electrolytes. Fig. 2-1. Summarization of common electrolyte systems type and examples.

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Table 1
Comparative characteristic of different types of SSEs. A: Liquid Electrolytes; B: Ceramic Electrolytes; C: Polymer-Based Electrolytes; D: Hybrid SSE.
SSEs Ionic conductivity Interfacial compatibility Electrochemical Stability Mechanical strength Price

A Excellent High Medium Low Cheap


B High Low Medium Excellent Cheap
C Low Excellent High Medium Expensive
D High High High High Expensive

Fig. 2-2. Three typical inorganic solid ion migration pathways [38].

Therefore, inorganic SSE can present a wider working temperature wetting property, which greatly reduces the interface impedance be­
range than traditional liquid electrolytes. tween electrolyte and electrode, paves the way for the integrated flex­
However, the interface problem is a formidable challenge that hin­ ible battery design [51]. For solid polymer electrolyte, first, ensuring
ders inorganic SSE from continuing the application. First, poor interface that the polymer base has the ability to dissolve lithium salt and
contact not only increases the interface impedance, resulting in a serious coupling with lithium ion is crucial. When the operating temperature is
polarization, but also harms the electrochemical performance of the lower than the polymer glass transition temperature, increasing the
battery, including rate capability, coulombic efficiency, cycle stability, resistance of decoupling makes dissociate lithium and polymer chain
and low energy conversion efficiency. Simultaneously, the space charge becomes more difficult [52]. Furthermore, to promote the dissociation
layers formed between the inorganic ionic conductor and the electrode of lithium in polymer, the selected lithium salt should have low lattice
are a kind of barrier to the ion diffusion [41]. SSE is believed to be energy with a high dielectric constant for the polymer [53,54]. The
unaffected by dendrite-induced damage because of mechanical rigidity number of free Li+ and the mobility of the chain overwhelmingly affect
at the beginning. However, recent reports show that lithium metal can the mobility of Li+, in which the quantity of free lithium ions depends on
penetrate solid materials [42]. Metal dendrite can grow along the lattice the degree of dissociation of lithium salt in polymer electrolyte. Being
defects to penetrate separator. Thus, SSE does not depend on complete acted on by an electric field, Li+ can be transported through the
electrolyte shear modulus. Minimizing interfacial defects has been following forms. First, the ions are carried by a polymer chain and move
suggested to fight against lithium metal penetration effectively. Inor­ together. They are relatively static. Second, the ions move along the
ganic solid electrolytes are also difficult to process because of their polymer chain. Finally, Li+ jumps between different polymer chains
brittleness [43]. (Fig. 2-3) [55]. Most of the research in the influence of the ionic con­
ductivity of polymer electrolyte has been examined. As an example,
2.2. Polymer-based electrolytes

In 1973, Wright et al. [44] discovered a new direction for solid-state


battery research. Ionic conduction can occur between polyethylene
oxide (PEO) and alkali metal salts because PEO can be complicated with
alkali metal salts. The conductivity of the complex is mainly because of
the contribution of cation migration. Cation movement can be carried
out not only at different coordination sites in a chain but also between
coordination sites in different chains. Many descriptions of ionic con­
duction mechanism exist in complexes, among which crystal vacancy
diffusion mechanism [45] and free volume model [46] are the most
popular. The types of polymers chiefly consist of PEO-based [47] and
polysiloxane-based [48] single lithium-ion conducting polymer [49,50].
Compared with inorganic solid electrolyte and liquid electrolyte, solid
polymer electrolyte is more flexible, has more plasticity, and safer; Fig. 2-3. Schematic diagram of lithium ion transport [55].

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PEO-based polymer electrolyte is mainly affected by the molecular polymer matrix. The smaller the particle size, the larger the relative
weight of the polymer, working temperature, and end group [56]. The interaction region between the ceramic filler and the polymer matrix.
results of the work of the Gupta group imply that ionic conductivity is The migration index of Li+ is limited by the filler size, concentration, and
~2.5 × 10− 5 S cm− 1 at 25 ◦ C and 2.3 × 10− 4 S cm− 1 at 40 ◦ C in ionic morphology of filler dispersion in composite electrolyte [71,72]. A
liquid (IL)-based polymer electrolyte. The mobility of lithium ion in perfect balance point is the critical key for hybrid SSE performance.
polymer electrolyte at room temperature is proven to be much lower Another challenge for ceramic/polymer electrolytes is to construct
than that at high temperature [57]. Moreover, the end group has a great ultrathin electrolyte membranes [73]. The increase in electrolyte weight
influence on ionic conductivity because the mobility of the end group is may lead to a decrease in energy density; also, thicker electrolyte
higher than the middle one. That is, the smaller the molecular weight of membranes mean higher electric resistance, leading to worse perfor­
the polymer main chain is, the greater the effect of the end group on the mance [74,75].
dynamic properties of the polymer chain is [58,59]. Devaux et al. [58] Compared with the synthesis of a single polymer or inorganic ma­
constructed an equation that explained the relationship between mo­ terials, the cost of materials and equipment for composite electrolyte is
lecular weight and end groups. When the mechanical strength of poly­ higher, which brings arduous things for the commercialization of hybrid
mer electrolyte is insufficient, lithium dendrite grows rapidly, which SSE in the future. Therefore, discovering a simple synthesis technology
makes the positive and negative electrodes short-circuited and leads to for hybrid SSE on the basis of considering the excellent properties of
battery failure (Fig. 3-1)[60]. Another weakness of polymer electrolyte composite electrolyte is urgent. In any case, composite electrolyte is the
is the narrow voltage window. The most investigated polymeric hosts for trend of electrolyte research in the future, which has great research
electrolyte cannot absolutely match the requirements of high voltage potential in the field of all solid-state batteries.
LIBs. which is a great challenge for industrialization [61]. As a conclusion, the main challenges of SSE can be concluded as the
following four points:
2.3. Hybrid SSEs
1) to achieve high ionic conductivity at room temperature to ensure
that it can be comparable with liquid electrolyte
Hybrid SSE becomes a research hotspot to compensate for the dis­
2) To study the mechanism of the lithium dendrite growth of solid
advantages of single type material. Although inorganic ceramics mate­
electrolyte and find a way to solve thoroughly the problem of
rial enjoys high mechanical property, poor interface compatibility is
dendrite growth of composite solid electrolyte
adverse for hybrid SSE [62–64]; polymer material can ignore interface
3) To resolve financially-challenged contact between electrodes/elec­
problem, but insufficient mechanical strength stands out [65]. Typical
trolytes and reduce side effects between interfaces during the charge-
ceramic/polymer composite SSE, which uses polymer material to
discharge cycle
improve interfacial compatibility between electrodes/electrolyte and
4) To ensure positive thermal stability and electrochemical stability at a
uses inorganic fillers to regulate ion migration, reaps large fruits. As an
wide range of temperatures and voltages
example, Chen et al. [66] found that GO could create a close connection
with PVDF-HFP-PEO based gel polymer electrolyte via weak hydrogen
3. Progress in improving the property of SSEs
bond interactions. The results imply that the ionic conductivity of PVDF-
HFP-PEO-GO is 2.1 × 10− 3 S cm− 1, which is up to twice as many as
3.1. Improvement of physical properties
PVDF-HFP-PEO. Furthermore, the 3D porous network shaped by GO
with polymers provides ample mechanical strength for gel polymer
Compared with liquid electrolyte, SSE usually has higher mechanical
electrolytes.
modulus, which can prevent the growth and diffusion of lithium
However, complementing one another is not that simple. Initially,
dendrite to a certain extent [76]. For a traditional liquid electrolyte
constructing a superior packing polymer dispersion system for the
battery system formed by Li+ reduction reaction, lithium dendrite
preparation of hybrid SSE is formidable [67]. The most common concern
continuously consumes the electrolyte, causes electrode/electrolyte
is the particle agglomeration effect, which may sacrifice many advan­
interface instability, destroys the generated SSE interface membrane,
tages of the polymer [68,69]. Then, the compatibility of polymer and
and detaches from the electrode, leading to dead Li and resulting in low
filler has a great influence on hybrid SSE. Mendes et al. [70] pointed to
coulomb efficiency [77]. In some extreme cases, the separator
the importance of the filler size in determining the interaction with the

Fig. 3-1. Schematic of the Li stripping/plating process. a). Normal Li metal electrode with perfect SEI; b). Li plating causes volume expansion, which cracks the SEI
film; c). Further plating causes Li dendrites to shoot out through the cracks; d). Li stripping produces isolated Li which becomes part of the dead Li, while volume
contraction results in further SEI fracture, meanwhile, some isolated Li redeposit; e). continuous cycling result in accumulated dead Li, thick SEI and porous Li
electrode [77].

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Fig. 3-2. The morphologies of lithium with a single polymer network and double network [84].

Fig. 3-3. a). Schematic illustration of the synthesis process of the HGPE. b). Digital photo of the as-prepared GPE and HGPE. c). Schematic comparison of the Li
dendrite growth in the HGPE and GPE [102]. d). Structure and Na-ion transportation mechanism of ANs–GPE [100].

penetrated by lithium dendrite causes a series of battery failure hazards, nature of the polymer, such as crosslinking and blending [78,79].
including internal short circuit, thermal runaway, and explosion. Polymer crosslinking is a cost-effective method and has captured more
Mechanical strength, the ionic conductivity of polymer and polymer attention. The polymer crosslinking section includes thermal cross­
base SSE, and inorganic SSE interface compatibility are insufficient. linking [80] and radiation crosslinking [81]. Cross-linking can not only
Their excellent potential ability deserves further investigation. stabilize the amorphous phase and enhance ionic conductivity at room
temperature but also inhibit the mechanical property degradation
3.1.1. Polymer engineering caused by the use of a low glass transition temperature chain as the
Various approaches are adopted to improve the semi-crystalline skeleton structure [82]. Crosslinking is the process of changing linear

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Fig. 3-4. a). Schematic illustration of the inhibition of dendrite growth by 2D nanoflakes [106]. b). Schematic of vertical temperature gradient freezing of VS
dispersion in a Teflon mold, which is placed on top of liquid N2 to induce the directional [110]. c). Schematic image for the preparation of MOF membrane [109].

structure polymer with reactive activity into a 3D network structure mechanical properties. According to the properties of inorganic fillers
polymer through a series of reactions [83]. A quintessential example for polymers, fillers can be divided into inert and active fillers, in which
should be cited. Wu et al. [84] demonstrated a double polymer network inert fillers do not participate in ion transport [93]. Poor Li-ion
(PVDF-HFP and PEO) as the framework by UV crosslinking to enhance conductive materials are introduced to polymer SSE to enhance their
mechanical strength and ion conductivity (Fig. 3-2). The PEO matrix mechanical properties. The size and morphology of inorganic filler can
provides the tunnel for cation migration, whereas the PVDF-HFP matrix significantly affect the mechanical properties [94]. In recent years, the
supports improving mechanical properties. morphology of inorganic fillers has been expanded from nanoparticles to
The polymer blend is another way to improve the dimensional sta­ 1D and 2D materials and has become a research hotspot of new solid
bility of the polymer matrix. The mixed polymer gives rise to the electrolyte design [95,96].
structure change of the host polymer matrix structure change and re­
duces the crystallization tendency of the matrix [85]. The common 0D nanoparticles. Since 1982, Weston and Steele [97] first found that,
morphology of the blend polymer is that the polymer as a minor when α-Al2O3 was added to the polymer system as an inert filler, α-Al2O3
component is dispersed in the continuous phase of another polymer. could be uniformly dispersed to the polymer system as a skeleton
Wang and Tang [86] prepared the polymer electrolytes composed of the structure to enhance greatly the mechanical strength of SSE. A new
blend of PMAML/PVDF-HFP. On the basis of high ionic conductivity window has been made for strengthening SSE mechanical properties by
guaranteed by PMAML, those successfully blended with PVDF-HFP can filling metal oxide into polymer SSE, such as TiO2 [98], Al2O3 [99], SiO2
compensate for the mechanical stability of the polymer membrane. The [100], and ZrO2 [101]. Besides that, more exotic materials provided
particle size, uniformity of the dispersed phase particles, and dis­ with passive fillers are occurring [ [102]].For more than 30 years of
persibility in the continuous phase mainly depend on the compatibility polymer electrolyte development, scientists found that regulating the
of the components and the blending method, which has a noteworthy size and proportion of nano-particle doping can generally improve the
impact on the properties of the composition [87]. conductivity of the electrolyte by one to two orders of magnitude. When
Besides the above polymer modification methods, many other the inorganic filler particles are relatively large (>40 um), no obvious
methods improve the mechanical strength in the polymer matrix, such increase in ionic conductivity is observed [103]. However, as the par­
as polymer grafting [88]. In the future, we need to explore and discover ticles become smaller (diameter ranging from submicron to a few mi­
more polymer modification methods. crons), the conductivity of the ions increases [103].
Although inorganic filler can improve mechanical strength, the
3.1.2. Inert filler uniformity and compatibility of inorganic filler are still an intractable
Adding nano-inorganic materials into polymer SSE to improve me­ problem to be solved. If the dispersion of the inorganic filler in the
chanical strength has a long history [ [89–92]].Inorganic fillers can be polymer is uneven, agglomeration may happen, and ionic conductivity
embedded in SSE to form self-supporting structures to improve becomes affected [104]. In this perspective, Lin et al. [105] reported a

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Fig. 3-5. a). Schematic of Li-ion pathways within LLZO (5 wt%)–PEO (LiTFSI), LLZO (20 wt%)–PEO (LiTFSI), LLZO (50 wt%)–PEO (LITFSI), and LLZO (50 wt%)–
PEO (LiTFSI) (50 wt%)–TEGDME composite electrolytes [122]. b). Schematic of the hybrid solid-state composite electrolyte, where ceramic garnet nanofibers
function as the reinforcement and lithium-ion–conducting polymer functions as the matrix. The inter-welded garnet nanofiber network provides an constants ion-
conducting pathway in the electrolyte film [126]. c). The effects of ordered and disordered nanoparticles and nanowire on lithium ion transport in polymer matrix.

into an interlacing network, the excellent plasticity is significant to the


manufacture of micro flexible or wearable electronic components. For
instance, Zhao et al. [108] engineered a nanowire-film-reinforced
hybrid gel polymer electrolyte. The interlacing porous nanowire films
serve as the skeleton, which strengthens the mechanical structure for
SSE and ensures the coherence of Li + conduction. The free-standing
MnOOH@Al2O3 skeleton accomplishes the suppression of Li dendrites
and additionally promotes ionic conductivity (1.04 × 10− 4 S cm− 1) with
the film of a controllable thickness (Figs. 3-3a, 3-3b, and 3-3c). A larger
surface area results in a larger electrode-electrolyte contact area and
shortens charge/discharge time. Moreover, nanowires can restrict vol­
ume expansion, inhibit mechanical degradation, and extend cycle life
Fig. 3-6. Li+ ion coordination in ternary polymer electrolytes containing active
[109]. Outstanding performance can be observed in LIB and sodium-ion
polymers (PEO) and inactive polymers (PVDF) [55].
batteries. The cross-linked β/β”-Al2O3 nanowires (ANs) coated by
PVDF–HFP composite electrolyte display excellent capacity retention of
method of in situ synthesis of inorganic fillers (SiO2) into PEO-LiClO4,
78.8% after 1000 cycles at 1C and 60 ◦ C in sodium batteries [110].
which ensures the uniformity of the particles and significantly improves
According to Lei’s result, compared with the traditional PVDF-based
the electrochemical performance of composite electrolytes.
polymer electrolyte, this nanowire design suppresses sodium dendrite
formation and side reaction occurrence (Fig. 3.3d). 1D nanostructures
1D nanowire. Given that the ability of nanoparticle fillers support me­ with easy stress release and short ion diffusion distance are important
chanical strength is relatively low and limited, high dimensional mate­ for the fabrication of fast and long-life batteries.
rials emerged. High specific surface and the length-to-diameter ratio of
nanowires normally provide better mechanical strength characteristics
2D nanosheet. Ultra-thin 2D nanomaterials are an emerging class of
than same material nanoparticle [106,107]. Nanowires also have
nanomaterials with lamellar structures. Normally, horizontal di­
excellent mechanical flexibility and Young’s modulus. When fabricated
mensions are more than 100 nm but only a single or few atoms thick

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Fig. 3-7. a). Interfacial reaction (1) redox, (2) chemical and (3) electrochemical reactions [146] [143].

Fig. 3-8. Schematic of the novel cathode-supported SSLIB in comparison with a conventional rigid SSLIB and a typical liquid LIB [162].

(typically less than 5 nm), usually including transitioning metal car­ properties. The ordered arrangement of 2D nanosheets can be induced in
bides, nitrides, and carbonitrides (MAX phases); layered double hy­ many ways. Among them, vacuum filtration can be regarded as the
droxides; metal-organic frameworks (MOFs); and covalent organic simplest and the lowest cost way. Tian et al. [116] assembled and ori­
frameworks [111]. In recent years, 2D nanomaterials graphene and ented flexible MOF membrane using the vacuum-assisted filtration
graphene analogs have been widely studied and applied [112]. Shim method. The self-supporting MOF membrane is strong enough to replace
et al. [113] reported a simple and effective strategy to prepare highly the separator and prevent dendrite penetration (Fig. 3-4c). In the future,
dendrite-suppressing gel polymer electrolytes utilizing 2D boron nitride the application of 2D materials to solid electrolytes as the filler has a lot
nanosheets as a multifunctional additive, which eventually leads to the of potential and deserves further exploration and research.
realization of safe, long cycle life and high-rate performance (Fig. 3.4 a).
This kind of 2D nanosheets possesses strong in-plane covalent bond and 3.2. Ionic conductivity
thin atomic layer thickness and contributes excellent mechanical
strength and flexibility. This unique filler design takes the mechanical 3.2.1. High Li+ conductive materials
properties to a new level. Tang et al. [114] designed vertically aligned Apart from the inert filler, the active filler can be used as a skeleton
2D sheets (VS) as an advanced filler for solid-state lithium metal bat­ structure, mainly improving the ionic conductivity and thermal stability
teries. VS induced directional freeze casting (Fig. 3.4b). This kind of of the solid electrolyte. Active fillers, also known as Li+ conductive
highly ordered inorganic filler presents ionic conductivity as high as materials, which can directly participate in ion transport and provide
1.89 × 10− 4 S cm− 1 at room temperature. Even after long cycles, the lithium source, can be directly used as components of solid electrolytes,
surface of lithium metal remains smooth and flat, and no observational such as Li0.33La0.557TiO3 [117], tetragonal Li7La3Zr2O12 [118], and
dendrite growth is observed under a scanning electron microscope. Li1.3Al0.3Ti1.7 (PO4)3 [119]. Adding inorganic solid electrolyte particles
Furthermore, given that the 2D material can maintain atomic thickness with high ionic conductivity into the polymer to prepare mixed solid
while having the maximum plane size, which gives the 2D material a electrolyte can not only reduce the degree of crystallization of polymer
large specific surface area. 2D nanomaterials for huge surface areas are but also realize the migration and conduction of lithium ion in inorganic
known to bring viable support capacity alongside polymer matrices ions, thus greatly improving the ionic conductivity of the composite
[115]. However, randomly arranged 2D nanomaterials have over­ solid electrolyte. However, in the composite electrolyte, the relation of
lapping stacking areas, which determine whether the utilization of the the proportion of the active filler and the contribution to the ionic
surface is maximized. As a result, the nanometer skeleton constructed by conductivity is positive, or the active filler is only used to inhibit
directional alignment appears, which shows better mechanical dendrite growth. Zhao et al. [120] synthesized a PEO-LITFSI solid

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Fig. 3-9. a, b). Schematics of the Li stripping/plating at high rate and high capacity in solid-state cells with a garnet-type SSE, using a pure Li-metal anode and the
Li–Mg alloy anode [164]. c). The schematic illustration for the synthetic process to produce both LAGP nano-coating and salt-based passivation [165].

concentration increased (Fig. 3-5a). Compared with the ion transport


mechanism of polymer, ceramic electrolyte normally has faster ion
transportability. With the increasing load of ceramic in polymer, ionic
conductivity can be increased by approximately 10 orders of magnitude
or more [123]. Lithium ion can conduct rapidly on the interface between
active fillers and polymer electrolyte [124]. On this account, ionic
conductivity increases with the increasing filling rate. However, at a
certain packing ratio, ionic conductivity begins to decrease because of
the reduction of the interface between polymer and ceramic fillers due to
the aggregation of high concentration fillers [125].
Active fillers, which are the same as inert fillers, can be divided into
0D, 1D, 2D, and 3D inorganic fillers. The morphology of the active filler
has a great influence on ionic conductivity and can be mainly attributed
to the ion migration path difference. At present, 3D inorganic fillers
stand out because of a large aspect ratio and good migration routes that
are superior to others.
Fu et al. created a 3D lithium-ion–conducting ceramic network in
light of a garnet-type Li6.4La3Zr2Al0.2O12 (LLZO) lithium-ion conductor
Fig. 4-1. The energy density growth trend of lithium battery in the to provide nonstop Li+ exchange channels in a PEO-based composite
future [168]. (Fig. 3-5b). The 3D garnet nanofiber networks are prepared by an
electrospinning/calcination process. By this way, the ionic conductivity
electrolyte membrane with the additive of Al-doped Li6.75La3Zr1.75 can even reach 2.5 × 10− 4 S cm− 1 at room temperature. This kind of
Ta0.25O12. This active filler has little effect on ionic conductivity but is a continuous 3D inorganic network can optimize the ion transport per­
rigid part to block dendrites. With the increasing proportion of active formance by constructing a continuous active inorganic/organic inter­
fillers in the polymer matrix, the material is transitioning from “ce­ face matrix, which can provide a continuous lithium-ion transport
ramics in polymer” to “polymers in ceramics.” [121] Zheng and Hu channel, reduce the interface stacks between the polymer and ceramic
[122] found that with the Li7La3Zr2O12 (LLZO) phase proportion fillers, and provide the possibility for further improving the ionic con­
increasing in the LLZO–poly (ethylene oxide) composite, the ion ductivity of such composite solid electrolytes.
migration path type shifted from polymer to ceramics. The active ion Regardless of the shape of the inorganic material, the orientation of

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C. Li et al. Sustainable Materials and Technologies 29 (2021) e00297

the fillers has a great influence on the ionic conductivity [127,128]. are usually used as an excellent plasticizing additive to improve the ionic
When the fillers are randomly arranged in the polymer matrix, the conductivity of SSE [139]. Tsurumaki et al. [134] mentioned that
interface between the fillers and the polymer may be zigzag and Pyr14TFSI can react with the PEO matrix at room temperature, forming a
discontinuous, which leads to the failure to maximize the ion transport turbid mixture. When the mixture is formed, ion transport occurs in both
capacity. Liu et al. [129] reported a composite polymer electrolyte with phases and mainly in the ILs phase [140]. However, when ILs are added
well-aligned inorganic Li+-conductive nanowires, which has one order to the non-interacting polymer matrix, ILs are used as “liquid solvents,”
of magnitude higher ionic conductivity than that with a randomly which greatly affect the viscosity of gel electrolytes [55]. As an example,
aligned one. The result shows the importance of a continuous interface in the PVDF-HFP/ILs system, PVDF-HFP can act as inert support to
for aligned CSSEs (Fig. 3.5c). According to the above discussion, a less immobilize ILs, and ILs are used to provide rapid ion transport (Fig. 3-6)
tortuous, continuous network of active inorganic/organic interfaces [55].
facilitates ion conduction, which is a higher breakthrough in ionic The organic solvents are widely used as plasticizers in SSE, such as
conductivity. ethyl carbonate and propyl carbonate. Given that the organic solvents
mostly have high relative permittivity, they are provided with the ability
3.2.2. Plasticizer to enhance the dissociation of salt ion pairs [141,142].
Compared with an active material filler, the plasticizer is another Controlling the content of plasticizers to solve the problems of the
effective way to increase electrochemical performance. Given that the solid electrolyte is crucial. Some plasticizers have the characteristics of
ion transport of polymer is mostly realized by the chain segment liquid solvents, which affect the viscosity of solid electrolyte and thus
movement in the amorphous region, high crystallinity and low salt influence the electrochemical performance of the battery. The addition
solubility lead low room temperature ionic conductivity. To improve of a liquid plasticizer can improve conductivity. Furthermore, the me­
conductivity, scientists mainly focus on two points: chanical properties of the electrolyte may be damaged, which causes
degeneration performance in the cycle and safety problem of the
1. Increasing the percentage of the amorphous phase in the polymer battery.
matrix
2. Reduce the glass transition temperature 3.3. Interface problem

Multiple methods have been used to reduce the crystallinity and Given that electrolyte is changed from liquid to solid, the electrolyte/
increase the conductivity of polymer electrolytes, including copoly­ electrode interface of the LIB system is transformed into the solid-solid
merization [130], grafting [131], crosslinking [132], adding plasticizers interface. Currently, the solid-solid interface between the electrolyte/
[133], and the mixing of inorganic additives [134]. The most effective electrode presents a host of challenges [143]. First, in contrast to liquid
way to increase conductivity is to form gel polymer electrolytes by electrolytes, no wettability is between the solid-solid interface, which
adding plasticizers into solid polymer electrolytes. The reason is that makes achieving full contact difficult. The small effective interface area
plasticizers are mostly liquid or liquid-like materials, which greatly between the electrolyte/electrode can form a higher contact resistance
contribute to the improvement of ionic conductivity. The addition of and lead to a large barrier for charge transfer [144,145]. Second,
plasticizers can increase the amorphous area, promote the movement of chemical reactions that take place at an electrolyte/electrode interface
chain segments and the dissociation of ion pairs, and improve the ionic during cycling should be considered (Fig. 3–7). The chemical reaction is
conductivity of polymer electrolyte [135]. Given the different forces mainly divided into the oxidation-reduction electrolyte decomposition
between plasticizer molecules, between plasticizer molecules and reaction and the chemical reaction between the electrolyte/electrode
polymer molecules, and between polymer macromolecules, adding [146]. Decomposition reaction is characterized by only the insertion or
plasticizers can generally change the forces between polymer molecular removal of electrons or carriers [143]. These two reactions can occur
chains. More specifically, the force between polymer molecular chains is independently or simultaneously, which determines the electrochemical
weakened. Thus, the mobility between polymer molecular chains is performance of the LIB. Finally, the electrolyte/electrode interface
increased, and other molecules with different structural types are forms a space charge layer, which leads to a sharp increase in the in­
introduced between polymer molecules to make the molecules irregular ternal resistance [147]. Besides, the existence of the space charge layer
such that the crystallinity of the polymer molecular chain is also hinders the uniform deposition of lithium dendrites and induces the
reduced. Furthermore, SSE, combined with plasticizers, can reduce growth of lithium dendrites.
brittleness to achieve better interface contact between solid electrolyte The ideal interface layer should be an ionic conductor and an elec­
and electrode in terms of physical properties. Plasticizers can be tronic insulator. If the interface layer is a mixed conductor of ions and
generally divided into three categories, namely, low molecular solid electrons or in an unstable state, the interface reaction takes place all the
organics, organic solvents, and ILs. time, and the reactants produced deposit into the interface layer. With
Solid organics with low molecular weight normally is the cheapest the increasing thickness of the interface layer, the electrochemical per­
and most common plasticizer among the three categories above. Chen formance severely deteriorates. The methods to solve the interface
et al. [136] added SN (N ≡ C-CH2-CH2-C ≡ N, abbreviated as SN) into problems mainly consider two angles. One is to regulate the composition
the PEO-LITFSI-LGPS system. SN, as a solid organic nonionic plastic of the solid electrolyte, and the other is to design the whole solid-state
material, can dissolve lithium salt and form solution at room tempera­ battery structure engineering.
ture. When the content of SN is 10%, the conductivity reaches 9.1 ×
10− 5 S cm− 1 (25 ◦ C). Meanwhile, SN possesses high-voltage tolerance, 3.3.1. Components of SSEs
which can widen the electrochemical window to 5.5 V [137]. This Many researchers have been working on inorganic ceramic electro­
compound shows excellent cycle rate performance in the LiFePO4/Li lytes since the 1960s as an inorganic material with high ionic conduc­
battery system. The research result also pointed out that, when the tivity [148]. However, inorganic ceramic electrolytes in the
content of SN is more than 10%, excessive SN gathers and aggregates to development of solid-state batteries lose intense contact between the Li/
block ion transmission, resulting in a decrease of ionic conductivity. SSE interface, which leads to side reaction and poor electrochemical
ILs are organic salts that remain in the liquid state over a wide stability [143,149]. After cycling, the volume of lithium metal electrode
temperature range. ILs have the advantages of stable thermal and elec­ expands and even pulverizes because of the side reaction. Furthermore,
trochemical property, negligible vapor pressure, and incombustibility the lack of elasticity of the interface layer further deteriorates interface
[138]. ILs also display high ionic conductivity as a result of their high performance [150]. Adding liquid solvents to ceramic electrolytes to
mobility and high concentration of carrier ions. As a consequence, ILs form gel electrolytes (also known as semi-solid electrolytes) can

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C. Li et al. Sustainable Materials and Technologies 29 (2021) e00297

circumvent the problems caused by interfacial effects [151,152]. Poly­ flexible solid-state battery.
mers have the advantage of better flexibility; once the polymer is
compounded with the ceramic electrolyte to form a composite electro­ 4. Conclusion and outlook
lyte, it can make better interface contact and greatly alleviate interface
problems [153,154]. Moreover, the composite electrolyte composed of The worldwide campaign on battery application has entered a high-
inorganic ceramics with high ionic conductivity and soft polymer matrix speed development stage, which urgently needs energy storage tech­
can provide excellent interface contact and achieve high compression nology with high specific energy, high energy density, and safety.
[155]. The reasonable control of the composition of the composite Commercial LIBs have restricted energy density because of flammable
electrolyte can also reduce the interface impedance and prevent the liquid organic solvent electrolyte and have exposed many security
interface reaction. problems during the practical application process. Although many ad­
ditives [166,167] are added to improve the electrochemical perfor­
3.3.2. Structural design of solid-state batteries mance and safety of liquid electrolyte, they cannot completely solve the
Starting from the whole solid-state battery design, varieties of inte­ problems caused by the liquid electrolyte. Particularly for large-scale
grated battery structure that can effectively solve various interface energy storage equipment, this improvement is not enough to fulfill
problems emerged. The ideal interface engineering between solid elec­ the demand. At present, solid-state batteries with high energy density
trolyte and electrode is also key in the extension of the electrochemical and high safety characteristics are attracting worldwide attention [168].
stability window. So far, the design of multilayer electrolyte is the most The solid-state lithium battery is expected to become the leading di­
popular in interface engineering. Fu et al. [156] proposed to modify the rection of the next generation of automotive power battery(Fig. 4-1)
interface between electrode and electrolyte by embedding Li–Al alloy [21].
layer as a wetting layer. In the report, Al alloyed with the Li metal can In this perspective, we identified the most critical challenges for SSE
fully coat the garnet SSE material. Based on that comparison, the and pointed out present solutions for these challenges. Given that these
interface impedance of garnet/Li in direct contact is 950 Ω cm2. After challenges are often interrelated, compromises are often made to bal­
surface modification, the impedance falls to 75 Ω cm2, which is better ance different aspects of battery properties. It is next to impossible to
than an order of magnitude difference. Adding a middle layer between make a further breakthrough in the energy density of commercialized
solid electrolyte and lithium metal is considered to be the most common lithium-ion battery, unless increase nickel content or level up cut-off
and effective way to improve mechanical compatibility and reduce the voltage, which might bring low thermostability and security risk.
interface resistance. To date, the reported surface treatment layers Widely believed that battery system solidization is the terminate solu­
include a thin film of Li-M alloy [157], oxides [158], or amorphous Si tion to the safety issue.
[159], among others [160]. As Darren H. S. Tan ‘s team [169] proposed, there are four major
Besides, professor Wang’s team from the South China University of challenges to the practicality of solid-state batteries: solid-state elec­
Technology initiated a new method to solve the electrodes/electrolyte trolyte properties, interface characterization technology, scale-up
interface [161]. The SSE slurry is directly coated on the surface of the design and production, and sustainable development; Jennifer L. M.
cathode electrode material. Meanwhile, the slurry can penetrate the Rupp group [170] critically discusses the opportunities of oxide solid
pores of the cathode electrode material with the solvent, which perfectly state electrolytes application. Further low-cost technology and elaborate
solves the contact problem between the electrode and the electrolyte economical calculation are needed to ensure solid-state batteries
(Fig. 3-8). commercialization.
Sun’s team [163] first proposed to use molecular layer deposition Relevant research institutions and enterprises from different coun­
technology to deposit an organic-inorganic mixed interlayer between tries and regions have entered the “track” one after another, opening a
the lithium metal anode and the sulfide electrolyte, which can ensure the “pull race” to promote the layout and speed up the research and
good contact between the lithium metal and the electrolyte and avoid development of solid-state batteries. In 2011, Bolloré of France intro­
the generation of lithium dendrites. This solid-state battery design duced the first commercialize solid-state batteries for electric vehicles
matched with lithium anode shows a lower degree of polarization and with only approximate 100 Wh/kg energy density. 5 years later, another
higher capacity. solid-state electrolyte lithium metal battery was introduced by America
Surface modification at the interface of electrode and electrolyte Solid Energy Company reached 300 Wh/kg. Though thin-film method
only solves the problem of the interface. As the lithium ions are manufacture route gradual maturity brings 3 times energy density
continuously embedded and removed, voids also occur inside the elec­ increasing in the past several years, compared with liquid electrolyte
trode. Thus, Yang et al. [164] designed an electron/ion dual-conductive system, complicated manufacture process makes all solid battery large-
alloy framework, which fills the gap between the interface with volume scale application still be a long day off [11,49].
change (Figs. 3-9a and 3-9b). The framework can be constructed by In conclusion, the ideal solid electrolyte should have high ionic
dealloying a Li–Mg alloy anode on a garnet electrolyte. The design conductivity, negligible electronic conductivity, wide working voltage
principle is when a certain amount of lithium is stripped from the alloy window, and good chemical compatibility with the electrode. To ach­
anode. The alloy becomes a kind of lithium deficient material with the ieve these goals, potential research efforts are proposed as follows:
porous framework but still forms seamless interface contact and keeps
low interface contact with garnet electrolytes. The main reason is that 1. Improved research of the mechanism of lithium-ion transport and the
the structure of lithium magnesium solid solution is similar to that of reaction between the interfaces will help us to design lithium-ion
lithium metal, which effectively prevents the phase transformation of batteries with higher energy density and safety.
lithium metal in the process of electrochemical plating/stripping, and no 2. Future research should go back to the source to study the factors of
structural fracture is observed. This idea solves the poor contact of Li/ battery failure and design a solid-state battery with high specific
SSE interface and restrains the pores caused by lithium circulation inside capacity and long cycle.
the electrode. Professor Yang Yuan’s team [165] fully mixed LCO and 3. More advanced characterization technology and simulation must be
LAGP through ball milling as positive electrodes, which realized higher developed. These methods will be more convenient and accurate in
voltage electrodes and ensured good interface compatibility during the study of the ion transport mechanism and electrolyte/electrode
battery charging and discharging operation (Fig. 3-9c). interface properties, such as synchrotron radiation-based X-ray
This solid electrolyte/electrode material integrated design can techniques (XAS, STXM, X-ray computed tomography), HRTEM,
effectively strengthen the solid-solid interface contact, reduce the bat­ Rutherford backscattering spectroscopy.
tery impedance, and achieve the high specific energy and long life of the

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