Quality Inspection Report: PV Grid-Connected Inverter

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产品质量检验报告

Quality Inspection Report


文件编号:File No.Q/SUNGROW 009-2016

报告编号:Report No. 200113006

产品名称:Product Name.箱式逆变器

PV Grid-connected Inverter

产品型号:Product Model.SG3125HV

产品编号:Product No.A2001081565

检验结论:Test conclusion.PASS

相对湿度:Relative humidity.56%RH

检验环境温度:Test ambient temperature. 6℃

检验日期:Date.2020.01.13

检验员:Inspector: Passed
QC112
序 判 定
检验项目 标准要求 检验观察或测量数值结果
号 Conseq
Test Item Standard requirement Observed or measured result
No. uence
机架组装有关零部件数量、质量均应符合各自的技术要求;
the quantity and quality of all accessories related to the device assembly Meet Meet
their technical requirements respectively;
油漆电镀应牢固、平整,无剥落、锈蚀及裂痕等现象;
机体和结构 painting and electroplate are secure and smooth without peeling, corrosion or Meet
质量 cracks;
Cabinet and 机架面板应平整,文字和符号要求清楚、整齐、规范、正确;
1 Meet OK
mechanical texts and signals are legible, clean, correct and standard; labels, nameplates,
structure 标牌、标志、标记应完整清晰;
Meet
quality signs are clear and intact;
各种开关应便于操作, 灵活可靠;
Meet
switches are easy and flexible to operate;
零部件牢固无松动。
Meet
spare parts are secure

输入输出对地施加 DC2550V,上升 10S,持续 1S,无绝缘闪络、击穿及任何破


坏性放电现象,漏电流无预料之外的骤然无限制上升。
绝缘强度测定
Add DC2550V voltage from the input and output to the
2 Insulation Meet OK
groundwithin10s ,maintain DC2550V for 1s.No insulation flashover or
strength test
breakdown or other destructive discharge is detected and the change of the
leakage current is within predictable range.

所有可触及的活动金属零部件与接地导体间的电阻:不大于 0.1Ω;
接地电阻测试 The resistance between all palpable active metal parts and the grounding
(保护连接) conductor should be no more than 0.1Ω
Ground
3 4mΩ OK
resistance test
(protection
≤0.1Ω, Pass >0.1Ω, Not Pass
connection)

方阵绝缘阻抗
在系统启动前应测量组件方阵输入端正负极与地之间的直流绝缘阻抗低于
检测
限值时应指示故障或告警,限值 R=Vmaxpv/30mA。
Phalanx
4 Should be measured before the system startup component phalanx input Meet OK
insulation
correct negative between ground and dc insulation impedance is lower than the
resistance
threshold should be indicates failure or alarm, limit R = Vmaxpv / 30 mA.
testing

测试方阵输入各个端子与地之间的接触电流,应不大于 30mA 限值。否则应


方阵残余电流
具备残余电流突变保护,同时为避免逆变器应用于非隔离或虽有隔离但接触 方阵对地接触电流
检测
电流超标的系统发生接地故障时有着火危险,逆变器应具备连续残余电流监 Array contact 9.84
5 Detection of the OK
测保护功能,4.6A≤电流保护值≤5.4A,保护时间≤6S。 current to the mA
array residual
Measure the contact current of each terminal of the array input and the ground ground:
current
and the measured value should be no more than 30mA. The inverter should be
序 判 定
检验项目 标准要求 检验观察或测量数值结果
号 Conseq
Test Item Standard requirement Observed or measured result
No. uence
equipped with residual current sudden change protection function. Meanwhile,
inverter should also have the continuous residual monitoring and protection 连续残余电流保
function to prevent the fire hazard if the inverter applies to system with no 护值 Continuous 5.04
insulation or with insulation but the contact current exceeds the limit, 4.6A≤ residual current A
protection current≤5.4A, within6S. protection value

连续残余电流保护
时间 Continuous 5.598
residual current s
protection time

逆变器启动运行时,输出电流或功率在设定变化率范围内应缓慢增加,且输
软启动 出电流无冲击现象。
6 Meet OK
Soft start After starting up, the output current or power can increase slowly within the set
change rate range and there is no output current impact.

逆变器根据电压输入情况,或故障及故障恢复后等情形,实现对应的自动开、
关机操作。逆变器启动并网电压关机电压以及回差满足设计要求。在开关机
自动开关机 电压临界点时不会出现逆变器反复开关机现象。
7 Automatic Inverter can start or stop automatically according to the voltage input or fault or Meet OK
start/stop fault recovery situation. The voltage of the inverter start grid-connection and
stop and the hysteresis Meet the design requirement. There is no repeated
inverter stop or start situation near the start/stop voltage critical point.

转换效率
负载率(Pn) 最大效率
Conversion
Load rate (Pn) Max. efficiency
efficiency

转换效率不低于标准限 5% 97.886%
值和产品规格书标称
10% 98.215%
值,该机型最大转换效
率不小于 99%。 20% 98.534%
The conversion efficiency 98.872%
转换效率 25%
is no less than the 99.059%
8 Conversion 99.059%
standard limit value and 30% OK
efficiency
the nominal value 50% 98.784%
specified in the product
75% 98.425%
specification. The max
100% 98.137%
efficiency of this product
is no less than 99%.
Max efficiency Max efficiency
≥99% <99% Pass
Pass Not Pass
序 判 定
检验项目 标准要求 检验观察或测量数值结果
号 Conseq
Test Item Standard requirement Observed or measured result
No. uence
奇次谐波电流含有率限值及实测值
Percentage and measured value of the odd harmonic current

含有率限制
奇次谐波
( % ) 实测值(%)各次谐波以最大值为准
Odd
Percentage Measured value (%)Take the max. THD for criteria
harmonic
(%)

A 相 Phase A B 相 Phase B C 相 Phase C


3~9 4.0
0.629 0.653 0.660
A 相 Phase A B 相 Phase B C 相 Phase C
11~15 2.0
0.173 0.178 0.170
A 相 Phase A B 相 Phase B C 相 Phase C
17~21 1.5
0.069 0.078 0.074

A 相 Phase A B 相 Phase B C 相 Phase C


23~33 0.6
0.037 0.040 0.038
额定功率下检测并网电 A 相 Phase A B 相 Phase B C 相 Phase C
35 以上 0.3
流谐波(THD)应小于 0.022 0.018 0.021
3%。各次电流谐波失真 偶次谐波电流含有率限值及实测值
(THD)应符合限值要 Percentage and measured value of the even harmonic current
并网电流谐波
求。 含有率限制
9 Total harmonics 偶次谐波 OK
At the nominal power, ( % ) 实测值(%)各次谐波以最大值为准
distortion (THD) Even
the THD should be less Percentage Measured value (%)Take the max. THD for criteria
harmonic
than 3%. The THD should (%)
Meet the limit
A 相 Phase A B 相 Phase B C 相 Phase C
requirement. 2~10 1.0
0.351 0.342 0.335

A 相 Phase A B 相 Phase B C 相 Phase C


12~16 0.5
0.089 0.093 0.097
A 相 Phase A B 相 Phase B C 相 Phase C
18~22 0.375
0.056 0.062 0.059

A 相 Phase A B 相 Phase B C 相 Phase C


24~34 0.15
0.026 0.032 0.028
A 相 Phase A B 相 Phase B C 相 Phase C
36 以上 0.075
0.010 0.013 0.016

谐波电流总畸变率限值及实测值(限值 3%)
THD limit value and the measured value (limit value: 3%)

项目 Item A 相 Phase A B 相 Phase B C 相 Phase C

实测值
1.047% 1.075% 1.182%
Measured value
序 判 定
检验项目 标准要求 检验观察或测量数值结果
号 Conseq
Test Item Standard requirement Observed or measured result
No. uence
工作噪声测定 逆变器额定工况下满功率运行时噪声不超过 80dB。
10 Work noise The noise of the inverter under nominal work condition at full power is no more 76.3dB OK
measurement than 80dB.

逆变器满功率运行时最大输入电流或功率不超过额定输入的 110%,输出电
额定输入输出 流或输出功率的偏差应在标称的额定输出的+10%以内。
11 Nominal input The maximum input current or power of the inverter at full power operation Meet OK
and output shall not exceed 110% of the rated input, and the deviation of the output
current or output power shall be within +10% of the nominal rated output.

当逆变器输出有功功率 负载率 Load rate


大 于 额 定 功 率 的 50% 项目 Item
30% 50% 75% 100%
时,功率因数应不小于
20%~50%负载率时不小于 0.95 50% 以 上 负 载 率
0.98,输出有功功率在
(超前或滞后) 时 不 小 于
20%~50%之间时,功率 限 定 值
Load rate between 20% - 50%: 0.98Load rate 0.99
因数应不小于 0.95。此 Limit value
no less than 0.95 (lagging or 50%: no less than
机型额定功率下检测并
leading) 0.98
网功率因数不小于
0.99。
When the inverter
功率因数测定 output active power
12 Power factor exceeds 50% of the OK
measurement nominal power, the
power factor shall be no
less than 0.98; when the 实 测 值

output active power is Measured 1 0.999 0.999 0.999

between 20% - 50%, the value

power factor shall be no


less than 0.95. The
power factor of this
device in grid-connected
condition is no less than
0.99.

断开直流电源或缓慢降低直流电压,逆变器在规定时间内转为待机。
待机测试
13 Disconnect the DC power supply or decrease the DC voltage gradually, the Meet OK
Standby test
inverter turns to standby within the set time.

逆变器具有有功功率调节能力,在设定的功率输出时,逆变器应能接收并执
行,且逆变器在正常运行时有功功率变化的速率应符合设定功率变化率。
有功功率控制
The inverter is equipped with active power adjustment function. In the set
14 Active power Meet OK
power output, inverter can receive and perform the active power adjustment.
control
And when the inverter is operating normally, the change rate of the active
power should match the set power change rate.
序 判 定
检验项目 标准要求 检验观察或测量数值结果
号 Conseq
Test Item Standard requirement Observed or measured result
No. uence

显示屏与 DSP 板、上位机间通讯正常及流畅,数据传输正确,无任何出错信


通信功能 息或明显传输延迟。
15 Communication The communication between the LCD and the DSP and the PC is normal and Meet OK
function smooth; data transmission is correct; no wrong info or obvious transmission
delay

显示及按键操
按键操作灵敏,与显示界面逐一对应,逻辑正确,内容与语言文字正确。

16 The buttons are easy to operate and corresponds to the display interface; the Meet OK
LCD and button
logic is correct; the contents and language are correct
operation

直流电压精度 DC voltage precision 0.16%

直流侧电压精度:0.5%* 交流电压精度 AC voltage precision 0.27%


最大值;交流电压:1%*
功率精度 Powerprecision 0.34%
额定电压;功率、电流:
1%*最大值;相间电流偏 电流精度 Currentprecision 0.30%

差:额定运行时小于 相间电流偏差 Inter-phase current error 0.23%


2.5%* 额 定 ; DC side
voltage precision: 0.5% *
LCD 界面显示
max. value; AC voltage:
精度(采样精
1% * nominal voltage;
度)
power and current: 1% *
17 LCD display OK
max. value; inter-phase
precision 不同相(散热载体)
current error: less than
(sampling 温 差 Temperature
2.5% * nominal value at
precision) difference of
nominal operation;;IGBT IGBT 温度 IGBT temperature 6.8℃
different phase
温度:不同载体<12℃。
(heat dissipation
temperature of the IGBT:
carrier)
temperature difference
of different heat
dissipation carrier <
12℃

各单板标签软件版本以及液晶查询的软件版本,与 PLM 系统内查询归档软件


软件版本核对
版本一致。
18 Software Meet OK
The software versions of each single plate and the LCD are the same with that
version check
archived in the PLM system.

手动开关机
手动操作机器停机和开机能及时响应。
19 Manual Meet OK
The device can respond in time to the manual start and stop operation.
start/stop
序 判 定
检验项目 标准要求 检验观察或测量数值结果
号 Conseq
Test Item Standard requirement Observed or measured result
No. uence

逆变器并入的电网供电中断,逆变器应停止向电网供电,同时发出警示信号。
防孤岛效应保 当电网恢复正常后,逆变器可重新并网运行。
护试验 When the power supply of the grid that the inverter is connected is
20 Meet OK
Anti-islanding disconnected, the inverter should stop supplying power to the grid and send
protection test warning signal. When the grid recovers, the inverter can reconnect to the grid
and run normally.

恢复并网试验 逆变器启 动或故 障排除 后自 动恢复并 向电网 送电, 满足 软启动要 求。


21 Grid-connection Automatic recovery and supply power to the grid when the inverter starts or the Meet OK
recovery test fault is removed; the soft start requirement is met

逆变器有防雷保护装置,规格型号应符合图纸要求,模拟防雷器故障能正常
防雷保护
报警 The inverter is equipped with lightning protection device; the specification
22 Lightning Meet OK
and model Meet the requirement of the drawing; when simulating the SPD fault,
protection
the device can send warning normally

直流侧输入电压高于逆变器允许的接入电压最大值时,逆变器不得启动,同
直流过压保护 时发出警示信号。直流侧电压恢复到逆变器允许工作范围后,逆变器应能正
23 DC over-voltage 常启动。When the DC voltage is above the inverter allowable max. voltage, the Meet OK
protection inverter cannot start sends warning signal. The inverter can start normally when
the DC voltage recovers to the inverter allowable range.

电站型逆变器(中功率及集中式)
当逆变器交流输出端电 Plant-type inverter (string inverter and central
压超出规定的电压范围 inverter)
时,逆变器应停止向电
项目 Item 电压(逆变器交流
网供电,同时发出警示
输 出 端 )Voltage 运行要求
信号。此要求适用于多
(inverter AC output Operation requirement
相系统中的任何一相。
terminal)
其对应的响应动作和
标准 Standard U<0.8 UN 0.1s
(或)动作时间应符合
符合低电压穿越的要求
规 范 要 求 When the
交流输出侧过/ 实测 Measured value NA Meet the requirement of
inverter AC output
欠压试验 LVRT
voltage exceeds the
24 AC output OK
allowable range, inverter 标准 Standard 0.8 UN≤U≤1.15 UN 正常运行 Normal operation
over-/under-vol
should stop supplying
tage test 实测 Measured value 600.3 V 正常运行 Normal operation
power to the grid and
send warning signal. This 应 至 少 持 续 运 行 2S

requirement applies to 标准 Standard 1.15 UN<U<1.3UN Continuous operation for at

any phase in a least 2s

multi-phase system. the 实测 Measured value 691.4 V 2.022 s

corresponding response 应 至 少 持 续 运 行 0.1S


activity and (or) action 标准 Standard U≥1.3Un Continuous operation for at
time should Meet the least 0.1s
requirement.
实测 Measured value 782.0 V 0.114 s
序 判 定
检验项目 标准要求 检验观察或测量数值结果
号 Conseq
Test Item Standard requirement Observed or measured result
No. uence

逆变器交流电网端频率 交 流 输 出 侧 过 / 欠 频 保 护 标 准 要 求 AC output 测试数据记录及判定 Record


超限时,逆变器应在规 over-/under-frequency requirement and judge of the tested data
定时间内停止向电网供
动作频率
电,当电网频率恢复到 频率 f(HZ) 逆变器响应 动 作 时 间
Action
允许运行的电网频率时 Frequency f (HZ) Inverter response Action time
frequency
逆变器应能启动运行。
交流输出侧过/
When the inverter AC 0.16 秒内停止运行
欠频试验 F<47.5 47.38 HZ 0.153 s
grid frequency exceeds Stop operation within 0.16s
25 AC output OK
the limit value, the
over-/under-fre 47.5≤f≤52 正常运行 Normal operation 正常运行
inverter should stop
quency test
supplying power to the 0.16 秒内停止向电网供电,
grid within set time. The 对于停机状态的,不得并网
inverter should restart Stop supplying power to the
operation when the grid f>52 52.13 HZ 0.145 s
grid within 0.16s; do not
frequency recovers to connect to the grid in stop
the allowable range. state

电抗器过温保 模拟电抗器过温,逆变器应报出电抗器过温保护故障并保护停机,接点恢复
护 后逆变器故障消除,逆变器可正常启动运行。
26 Reactor Simulate the reactor over-temperature and the inverter can report the reactor Meet OK
over-temperatu over-temperature protection fault and stop operation; inverter recovers normal
re protection operation when the contact point is recovered and the inverter fault is removed.

合上烟雾报警器供电空开,烟雾报警器输出节点符合设计逻辑,模拟烟雾发
生,烟雾报警器输出逻辑相应改变。
烟感报警
27 Close the smog detector power supply air switch and the smog detector output Meet OK
Smog detector
node in line with the design logic; simulated smoke, smoke detector output logic
changes accordingly

关闭所有装有行程开关的门,门禁节点应为闭合,开启装有行程开关的门,
门禁报警
门禁节点应为断开
28 Entrance guard Meet OK
Off the limit switch of the door, the entrance access signal should be closed,
warning
Open the limit switch of the door, the entrance access signal should be open.

稳定运行试验 额定功率运行 2 小时,逆变器正常工作。


29 Reliable Operate for 2 hours at the nominal power and the inverter can operates Meet OK
operation test normally

时钟校准,故障记录及运行记录进行删除等恢复出厂值设置。
出厂设置
30 Delete all clock calibration, fault records and running records to return to the Meet OK
Factory settings
factory setting

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